Invention content
In view of this, the purpose of the present invention is to provide a kind of impact wear testing machines, can accurately measure workpiece
The mechanical property of materials.
Its concrete scheme is as follows:
Impact wear testing machine provided by the present invention including pedestal and the column being installed on the pedestal, further includes:
It is installed on the first guide part that can be vertically moved on the column and along the column;
The second guide part being connected with first guide part;
It is installed on second guide part, the support portion for being used to support workpiece for measurement movement;
It is installed on first guide part and is connected with the top of the support portion, is axial for being loaded for the support portion
The axially loaded portion of load;
It is installed on second guide part and is connected with the side of the support portion, for driving support portion rotation
Rotate loading unit.
Preferably, the axially loaded portion includes:
For providing the hydraulic actuator of axial load for the support portion;
It is connected between the hydraulic actuator bottom end and the support portion top, passed for transmitting the first of axial load
Dynamic device.
Preferably, the rotation loading unit includes:
For driving the hydraulic motor of the support portion rotation;
It is connected between the hydraulic motor output terminal and the support portion bottom end, for driving support portion rotation
Second transmission device.
Preferably, the support portion includes:
For connecting the connection component of workpiece for measurement;
The rotation that is connected respectively with the connection component and second transmission device, can be rotated around second guide part
Turn component;
It is installed on the bearing assembly being connected on the outside of the rotary components and with first transmission device.
Preferably, it further includes:
Between first transmission device and the support portion, for detect the axially loaded portion be loaded onto it is described
The force snesor of support portion load;
It is installed on the rotary components, is loaded onto the torque of the support portion torque for detecting the rotation loading unit
Sensor.
Preferably, it further includes:
It is connected respectively with the force snesor and the torque sensor, for the transmission signal both collecting and show
Display unit;
It is connected respectively with the display unit, the axially loaded portion and the rotation loading unit, is described for analyzing and determining
The signal that display unit is sent and the control unit acted according to the reception signal control axially loaded portion and the rotation loading unit.
Preferably, it further includes and is installed on the pedestal and is connected with first guide part, for driving described first
The lifting drive of guide part lifting.
Preferably, it further includes and is connected between first guide part and second guide part, is synchronous for both making
The synchronous transmission device of movement.
Preferably, second transmission device is specially chain drive.
With respect to the background art, impact wear testing machine provided by the present invention including pedestal and is installed on the pedestal
On column, further include the first guide part that is installed on the column and can be vertically moved along the column;With described
The second guide part that one guide part is connected;It is installed on second guide part, the support portion for being used to support workpiece for measurement movement;Peace
It is connected loaded on first guide part and with the top of the support portion, the axial direction for loading axial load for the support portion
Loading unit;It is installed on second guide part and is connected with the side of the support portion, for driving support portion rotation
Rotate loading unit.
Since first guide part is installed on the column, and second guide part and the first guide part phase
Even, therefore second guide part can be realized with first guide part along the column and be vertically moved.Obviously, it is installed on described
The support portion and the rotation loading unit on second guide part can also be realized along the column to be vertically moved.
When the axially loaded portion longitudinal movement that first guide part drive is attached thereto, the institute of workpiece for measurement is installed
It states support portion to vertically move therewith, therefore, the workpiece for measurement being installed on the support portion also can realize longitudinal direction along the column
It is mobile, the sample to be tested so as to be actively teaches away from workpiece for measurement or close to being positioned on the pedestal, to add the axial direction
Load portion applies workpiece for measurement a certain range of dynamic or static axial load impacting sample to be tested, completes impact test.
Similarly, the rotation loading unit can be realized along the column with second guide part and be vertically moved, and institute
The support portion axial rotation can be driven by stating rotation loading unit, and therefore, the workpiece for measurement clamped by the support portion actively revolves
Turn, the sample to be tested to contact or into being positioned on the pedestal makes workpiece for measurement rub with sample to be tested, completes
Wear test.
The axially loaded portion and the rotation loading unit can be oriented to first guide part and described second respectively
Portion realizes along the column and vertically moves, and can simulate workpiece for measurement and not only be hit in actual condition but also frayed operating mode;
Again since the axially loaded portion and the rotation loading unit can be independently by drive controls, therefore workpiece for measurement can be simulated only
It is hit or only frayed operating mode.In addition, the sample to be tested being positioned on the pedestal to be measured can appoint according to actual condition
Meaning is replaced, it is thus possible to the working environment of workpiece for measurement in accurate simulation actual condition.
Further, workpiece for measurement is typically actively to be impacted or worn in actual condition, therefore is entirely being tested
In the process, the axially loaded portion and the rotation loading unit are distinguished actively by the support portion to workpiece for measurement loading axis
To load or spin load, make impact test and wear test relatively practical work by the way of impact and abrasion coupling
Condition.
Therefore, which makes the test condition of impact and the abrasion of workpiece for measurement closer to Practical Project, the material of measure
Expect that mechanical performance is more accurate.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment shall fall within the protection scope of the present invention.
In order to which those skilled in the art is made to more fully understand the present invention program, with reference to the accompanying drawings and detailed description
The present invention is described in further detail.
It please refers to Fig.1 to Fig. 3, Fig. 1 and the main view signal of impact wear test is provided for a kind of specific embodiment of the present invention
Figure;Fig. 2 is the schematic side view of Fig. 1;Fig. 3 is the schematic top plan view of Fig. 1.
The embodiment of the invention discloses a kind of impact wear testing machine, including pedestal 1, column 2, the first guide part 3, second
Guide part 4, axially loaded portion 5, rotation loading unit 6 and support portion 7.
In this specific embodiment, impact wear testing machine provided by the present invention is mainly used for testing the material machine of drill bit
Tool performance.It is of course also possible to for testing the mechanical property of materials of similar workpiece.
The bottom of pedestal 1 is set there are four supporting leg, is opened up on four supporting legs there are two threaded hole, to use lower margin spiral shell
Whole testing machine is fixed to ground by bolt.In addition, vibration isolator is installed in the bottom of four supporting legs of pedestal 1, to weaken inspection
Influence of the vibration generated due to equipment operation during survey to testing result.The top of pedestal 1 is equipped with to be measured for placing
The workbench 11 of sample.
Column 2 passes through workbench 11, and passes through tensioning sleeve 21 and be fixed on pedestal 1.In this specific embodiment, column
2 include four high-precision metal upright posts of cylinder, wherein distinguishing parallel set on the both ends of pedestal 1, and each column 2 two-by-two
Root respectively correspond to a tensioning sleeve 21, certainly, quantity, installation site and the mounting means of column 2 are not limited to this.Separately
Outside, rectangular connecting panels 22 are installed at the top of column 2, the center of the rectangular connecting panels 22 offers to supply axially loaded portion
5 centre bores passed through to avoid collision, ensure that column 2 is stable and reliable in work.
First guide part 3 is installed on column 2, and can be along 2 longitudinal sliding motion of column.In this specific embodiment, first
Guide part 3 is specially crossbeam, and the both ends of the crossbeam are passed through by two positioned at the column 2 at 1 both ends of pedestal respectively, make crossbeam along level
It places in direction.Certainly, the structure of the first guide part 3 is not limited to this, and can also be substituted with similar scheme, be had no effect on realization
The purpose of the present invention.
In the both sides of crossbeam, respectively there are one lifting drives 31 for installation, and the top of the lifting drive 31 is led with first
It is connected to portion 3, the side of workbench 11 is fixed in bottom.Specifically, which is respectively arranged in for two
The hydraulic cylinder of 11 both sides of workbench.Upon completion of the test, cylinder pressure increases, and telescopic arm is protruding, lifting driving dress
It puts 31 the first guiders of drive 3 to rise, makes workpiece for measurement far from the sample to be tested on workbench 11.When loaded load,
Cylinder pressure reduces, and telescopic arm is shunk, and lifting drive 31 drives the first guider 3 to decline, and makes workpiece for measurement close
Sample to be tested on workbench 11.Certainly, the structure of lifting drive 31 and installation site can be substituted by other schemes,
It is not limited to this.
Second guide part 4 is located at the lower section of the first guide part 3, and is connected with the first guide part 3, therefore the second guide part 4 can
To be risen or fallen with the first guide part 4 along column 2, the centre of the second guide part 4 is run through in support portion 7 and axially loaded portion 5, with
Just it is moved with the second guide part 4.
In this specific embodiment, it is equipped with that the two is made to be synchronized with the movement between the first guide part 3 and the second guide part 4
Synchronous transmission device, which is specially the combination of pulley blocks and counterweight.Therefore, in the second guider 4
Both sides are equipped with several pulleys.Certainly, the structure of synchronous transmission device is without being limited thereto.
It please refers to Fig.4 to Fig. 8, Fig. 4 is the cross-sectional view of axial loading unit in Fig. 1;Fig. 5 is support portion in Fig. 1
Structure diagram with rotating loading unit composite module;Fig. 6 is the schematic front view of Fig. 5;Fig. 7 is the schematic side view of Fig. 5;Figure
8 be the schematic top plan view of Fig. 5.
Axially loaded portion 5 is installed on the centre of the first guide part 3, across the top phase of the first guide part 3 and support portion 7
Even, it is mainly used for providing axial load for support portion 7.In this specific embodiment, axially loaded portion 5 includes hydraulic actuator 51
With the first transmission device 52.
Wherein, hydraulic actuator 51 is mainly used for providing axial load for support portion 7.Hydraulic actuator 51 is held as hydraulic pressure
Hydraulic energy from hydraulic power source is usually converted to mechanical energy, and carry out servo control according to the displacement sensor set certainly by units
System.Hydraulic actuator 51 generally includes displacement sensor 5101, pull rod 5102, accumulator 5103, valve plate 5104, electrohydraulic servo valve
5105th, divide oil clot 5106, axially loaded oil cylinder 5107, piston 5108, lock pad 5109, connecting rod 5110.
Whether the displacement that displacement sensor 5101 is used to detect and feed back pull rod 5102 in electro-hydraulic servo actuator 51 reaches
To ideal position, if it is, electric signal is transferred to electrohydraulic servo valve 5105 by displacement sensor 5101, start axially loaded oil
Cylinder 5107, pull rod 5102 continue to move, and piston 5108 moves, so as to fulfill loading;If it is not, then 5102 stop motion of pull rod.
Accumulator 5103 is used in due course store the energy conversion in hydraulic actuator 51 for compression energy or displacement energy;
When in hydraulic actuator 51 when needing energy, accumulator 5103 releases compression energy or displacement energy transformation and hydraulic energy,
Again feed system is mended;When pressure increases in hydraulic actuator 51, accumulator 5103 can absorb extra energy again, to protect
Hydraulic system pressure where demonstrate,proving hydraulic actuator 51 is normal.Valve plate 5104 is mainly used for supporting electrohydraulic servo valve 5105.It is electro-hydraulic
Servo valve 5105 is commonly used in the small electrical signals received being converted to powerful hydraulic pressure signal, makes the liquid from hydraulic pump
Pressure oil input hydraulic pressure actuator 51, hydraulic actuator 51 is generated by the rule of input signal applies support portion 7 in axial load letter
Number, and the hydraulic circuit where feedback control hydraulic actuator 51, to improve sensitivity.Axially loaded oil cylinder 5107 is single pole liquid
Cylinder pressure, and the raising and lowering for passing through the first guide part 3 carries out high high adjustment, realizes the different loading arm of forces.Therefore, it first leads
To portion 3 by being risen or fallen on column 2, so as to which axially loaded portion 5 be driven to be lifted.
First transmission device 52 is connected between 7 top of 51 bottom end of hydraulic actuator and support portion, is mainly used for transmission axle
To load.First transmission device 52 includes being connected to bolt and nut and connector sleeve, carries out axial add to support portion 7 by connector sleeve
It carries.
Certainly, the structure in axially loaded portion 5 is without being limited thereto, and similar scheme can also be used and substitute.
Rotation loading unit 6 is installed on the second guide part 4, and be connected with the side of support portion 7, is mainly used for driving support
Portion 7 rotates.It rotates loading unit 6 and includes 61 and second transmission device 62 of hydraulic motor.
Wherein, hydraulic motor 61 is mainly used for that support portion 7 is driven to rotate.Hydraulic motor 61 can carry out different rotating speed tune
Section can realize that forward and backward or holding do not turn.Second transmission device 62 is connected to 61 output terminal of hydraulic motor and support portion 7
Between bottom end, it is mainly used for transmitting the torque that hydraulic motor 61 exports, so that support portion 7 is driven to rotate.In the specific embodiment
In, the second transmission device 62 is specially chain drive, and chain drive can keep accurately average transmission due to not having Elastic Sliding
Than, transmission efficiency, can guarantee test when required rotating speed.
Second transmission device 62 includes the minor sprocket 621 being installed on 61 output terminal of hydraulic motor and is installed on support portion 7
Big sprocket wheel 622 on bottom end and the chain being connected between minor sprocket 621 and big sprocket wheel 622, in addition, further including baffle
623rd, transmission shaft 624, support base 625 and rolling bearing 626.Wherein, baffle 623 is mounted on the end of transmission shaft 624, main to use
In fixed minor sprocket 621.Transmission shaft 624 is connected with the output terminal of hydraulic motor 61 by ring flange, is mainly used for supporting sprocket wheel
621 rotations, while be also used for rotation loading unit 6 being supported on the second guide part 4.624 and second guide part 4 of transmission shaft it
Between be equipped be used to support transmission shaft 624 rotation support base 625 and rolling bearing 626.
In addition, being additionally provided with chain wheel tension mechanism 627 in chain drive, ensure the stationarity of transmission, make it that can cope with not
It needs to carry out rotating speed loading with rotating speed, facilitates the wear test of the relatively actual condition of simulation sample to be tested.
Certainly, the structure of rotation loading unit 6 is without being limited thereto, and the mesh for realizing the present invention is had no effect on using other similar schemes
's.
Support portion 7 runs through the centre of the second guide part 4, is mainly used for supporting workpiece for measurement movement.In the specific embodiment
In, support portion 7 carries out workpiece for measurement axially loaded and rotation by axially loaded portion 5 and rotation loading unit 6 and loads respectively, main
To include connection component 71, rotary components 72 and bearing assembly 73.
Wherein, connection component 71 is specially connector sleeve, for installing workpiece for measurement.It is of course also possible to other kinds of company
Connected components.Rotary components 72 are connected respectively with 71 and second transmission device 62 of connection component, and can be 4 turns around the second guide part
It is dynamic.
In this specific embodiment, rotary components 72 include connecting flange 721, shaft 722, bearing 723, bearing spider
724th, rotary joint 725.Connecting flange 721 is installed on the end of shaft 722, and passes through bolt and nut and axially loaded portion 5
Connection component 71 is connected, axially loaded to apply to workpiece for measurement.Shaft 722 is mainly used for supporting big sprocket wheel 622, realizes dynamic
Power is transmitted.It is also equipped with being used to support the bearing 723 and bearing spider 724 of the rotation of shaft 722, bearing in the side of shaft 722
723 use roller bearing, and certainly, the purpose of the present invention can also be realized by being used to bear the bearing of radial load using other types.
Rotary joint 725 is high-speed joint, is usually mounted to the top of shaft 722, outside can external cooling tube, at the trial
There is provided coolant for workpiece for measurement so as to cool down processing, to prevent workpiece for measurement during experiment since temperature is excessively high
It is excessively abraded or is broken, the test condition of workpiece for measurement is made more to meet the practical work of workpiece for measurement during the work time
Condition.
Bearing assembly 73 is installed on the outside of rotary components 72, is connected with the first transmission device 52, so as to bearing loading unit 5
Apply axial load to support portion 7.Specifically, bearing assembly 72 is connected with bearing spider 724, and the two is connected using interference can be used
Connect mode.It is of course also possible to use other connection modes, but no matter using which kind of connection mode, bearing assembly 73 and bearing branch
It must assure that there is no relative motions between seat 724.
In addition, the application further includes several detection devices, specifically, including force snesor 81 and torque sensor.Wherein,
Force snesor 81 is set between the first transmission device 51 and support portion 7, and support portion is loaded onto mainly for detection of axially loaded portion 5
Axial load value on 7.In this specific embodiment, force snesor 81 is axial dynamic spoke sensor, it is of course also possible to be it
The force snesor of his type.Torque sensor is installed on rotary components 72, and branch is loaded onto mainly for detection of rotation loading unit 6
Torque value on support part 7.
In addition, the application further includes display unit and control unit.Display unit respectively with force snesor 81 and torsion sensor phase
Even, for collecting and showing the transmission signal of the two, being conveniently operated personnel, observation is loaded onto the axial load on support portion 7 in real time
And spin load.Control unit is connected respectively with display unit, axially loaded portion 5 and rotation loading unit 6, is mainly used for analyzing and determining aobvious
Show the signal that portion is sent, and acted according to the axial loading unit 5 of signal control and rotation loading unit 6 is received.Specifically, when power senses
The detection of device 81 apply axial load to workpiece for measurement it is smaller when, axial direction that force snesor 81 applies current axial loading unit 5
To display unit, display unit will receive signal and is transferred to control unit load transmission, after control unit analyzes and determines, control axial loading unit
5 continue to pressurize, until completing impact test.The course of work of torsion sensor is similar with the course of work of force snesor 81.When
So, the alarm portion being connected with display unit can also be set, when display data is more than default value, illustrate that loaded load is excessive,
Alarm portion starts, and sends out alarm, so that operating personnel is reminded to close axial loading unit 5 or rotation loading unit 6 in time.
The operating process of impact wear testing machine provided herein is as follows:
By sample to be tested place with workbench 11 on, and by workpiece for measurement be mounted on connection component 71 on, complete it is to be measured
The installation of workpiece;
Start force snesor 81 and torsion sensor;
Start axially loaded portion 5, the hydraulic actuator 51 in axially loaded portion 5 acts, and axial load is filled by the first transmission
It puts 51 and axial load is transferred to support portion 7;
Start lifting drive 31, the first guide part 3 moves straight down along column 2, drives axially loaded portion 5 vertical
It moves down;Second guide part 4 moves straight down with the first guide part 3, support portion 7 is driven to move straight down, work to be measured
Part close to sample to be tested, impacts sample to be tested straight down;
Force snesor 81 detects whether axial impact loading reaches preset value, if not, being again started up lifting drive
31, the first guide part 3 and support portion 7 first rise to original position upwards, then decline again, impact sample to be tested;It lifts, rush repeatedly repeatedly
It hits, until completing impact test;If it is, stop loading;
Start rotation loading unit 6, hydraulic motor 61 rotates, and support portion 7 is transferred a torque to by the second transmission device 62
Shaft 722, workpiece for measurement rotation;
Workpiece for measurement is moved down with the first guide part 3, is rotated on the surface of sample to be tested or into sample to be tested,
Complete Wear specimens;
First guide part 3 and the second guide part 4 drive axially loaded portion 5 and rotation loading unit 6 to reset respectively, axially loaded
Portion 5 and rotation loading unit 6 shut down.
A working cycles are just completed in this way.It is worth noting that, axially loaded portion 5 and rotation loading unit 6 can be same
Shi Qidong, it is of course also possible to sequentially be activated individually in no particular order.
In conclusion impact wear testing machine provided by the present invention, including pedestal 1, column 2, the first guide part 3,
Two guide parts 4, axially loaded portion 5, rotation loading unit 6 and support portion 7.Wherein, the first guide part 3 drives axial add along column 2
Load portion 5 vertically moves, while the second guide part 4 drives support portion 7 to be vertically moved with axially loaded portion 5 with the first guide part 3, axis
It is moved to loading unit 5 with support portion 7 and realizes that movement is synchronous, axially loaded portion 5 is facilitated axially to carry the top-loaded of support portion 7
Lotus, so as to which workpiece for measurement be made to realize impact test closer or far from sample to be tested;Rotation loading unit 6 passes through the second transmission device
62 drive to torque in the shaft 722 of support portion 7 from hydraulic motor 61, and shaft 722 drives workpiece for measurement rotation, is led second
Under the drive in portion 4, contact workpiece for measurement or into sample to be tested, complete wear test.Due to axially loaded portion 5 and rotation
Loading unit 6 respectively simultaneously or separately actively applies workpiece for measurement axial load or spin load, impact and abrasion coupling, makes
For operating condition of test closer to actual condition, the mechanical property of materials of the workpiece for measurement of measure is more accurate.
Finally, it is to be noted that, herein, relational terms such as first and second and the like be used merely to by
One entity or operation are distinguished with another entity or operation, without necessarily requiring or implying these entities or operation
Between there are any actual relationship or orders.Moreover, term " comprising ", "comprising" or its any other variant meaning
Covering non-exclusive inclusion, so that process, method, article or equipment including a series of elements not only include that
A little elements, but also including other elements that are not explicitly listed or further include for this process, method, article or
The intrinsic element of equipment.In the absence of more restrictions, the element limited by sentence "including a ...", is not arranged
Except also there are other identical elements in the process, method, article or apparatus that includes the element.
Impact wear testing machine provided by the present invention is described in detail above, specific case used herein
The principle of the present invention and embodiment are expounded, the explanation of above example is only intended to help to understand side of the invention
Method and its core concept;Meanwhile for those of ordinary skill in the art, thought according to the present invention, in specific embodiment
And there will be changes in application range, in conclusion the content of the present specification should not be construed as limiting the invention.