CN108195749A - The dust storm erosion abrasion test device and its test method of Fan blade material - Google Patents

The dust storm erosion abrasion test device and its test method of Fan blade material Download PDF

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Publication number
CN108195749A
CN108195749A CN201810132695.7A CN201810132695A CN108195749A CN 108195749 A CN108195749 A CN 108195749A CN 201810132695 A CN201810132695 A CN 201810132695A CN 108195749 A CN108195749 A CN 108195749A
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erosion
module
fan blade
humidity
sand
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梁晓瑜
周如瑶
沈平平
胡斌
凃程旭
姚燕
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China Jiliang University
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China Jiliang University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light

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Abstract

The present invention discloses the dust storm erosion abrasion test device and its test method of a kind of Fan blade material.The present invention includes speed adjusting module, for husky module, temperature and humidity adjustment module, erosion module and grains of sand recycling module; the grains of sand pass through the dust storm feeding mechanism by being formed for husky module with speed adjusting module; enter to the erosion module in erosion case; erosive wear is carried out to the fan blade in erosion module, the temperature and humidity adjustment module is used to that control to be adjusted to the humiture in erosion module;The grains of sand retracting device is placed in the lower section of erosion module.The effective simulates blower fan blade actual condition environment of energy of the invention, so as to it is accurate, reliably analyze interaction between the factors such as temperature, humidity, dust storm erosion wind speed, impact angle, sandy environment radius, and the measure for mitigating for research fan blade erosive wear provides reliable experimental data.

Description

The dust storm erosion abrasion test device and its test method of Fan blade material
Technical field
The present invention relates to a kind of experimental rig and its test methods, and in particular to a kind of dust storm erosion of Fan blade material Abrasion test device and its test method.
Background technology
Wind-power electricity generation has many advantages, such as technology maturation, environment-friendly high-efficiency, inexhaustible, this causes wind-power electricity generation one Fastest-rising status in world's new energy directly is remain, there is vast potential for future development.Blade of wind-driven generator is as wind turbine The critical elements of component part, its superiority-inferiority affect the quality of entire wind turbine, are the key that wind-power electricity generations.With China's gas It waits environment gradually to deteriorate, many wind power plants will appear dust and sand weather, and dust storm erosion causes the damage of fan blade.Meanwhile The influence of the natural weathers such as the extremely low temperature such as sleet, high humidity so that fan blade is under dust storm and sleety weather interaction, erosion Abrasion is continuously increased, and the service life of wind-driven generator greatly reduces, and affects the normal operation of wind power plant.Cause This, Fan blade material dust storm erosive wear research seems very necessary and urgent.
Fan blade material dust storm erosive wear process is sufficiently complex, although field experiment reliability is high, its expense Greatly, the period of consumption is long, feasibility is low, and the environment dust storm erosive wear especially for pole high and low temperature and high humility is studied, very Difficulty carries out fan blade artificial temperature, humidity, wind sand environment in wind power plant and controls.Simulating lab test has true Simulate the ability and easily each factor of control influence fan blade erosive wear, such as wind speed, impact angle, sand and dust of wind Particle radius, temperature, humidity etc..In order to be furtherd investigate to erosive wear of the Fan blade material under wind sand environment, design A kind of system and device that can simulate dust storm erosive wear environment seems necessary.
Invention content
The present invention in view of the deficiencies of the prior art, provides a kind of dust storm erosion resistance tests dress of Fan blade material It puts and its test method.
The present invention includes speed adjusting module, recycles mould for husky module, temperature and humidity adjustment module, erosion module and the grains of sand Block, the grains of sand enter to the erosion mould in erosion case by the dust storm feeding mechanism by being formed for husky module with speed adjusting module Block, carries out the fan blade in erosion module erosive wear, and the temperature and humidity adjustment module is used for the temperature in erosion module Control is adjusted in humidity;The grains of sand retracting device is placed in the lower section of erosion module;The erosion module includes experiment and supports Platform, sensor assembly, glass window, discharge pipe;The experiment supporting table is included containing the first baffle being vertically fixedly mounted With second baffle, for fixing fan blade;First baffle is connected by bearing with supporting rack, and impact angle is adjusted;Support Frame is fixed on erosion bottom;The sensor assembly includes the wind speed detection device for detecting erosion case wind speed, for detecting The temperature sensor of erosion case temperature value, for detecting the humidity sensor of erosion case humidity;The discharge pipe is used for Balance air pressure in erosion case;The glass window is set to erosion case side wall.
Furtherly, the speed adjusting module includes air compressor, wind speed regulating valve, discharge pipe and pressure maintaining valve, empty The output connection wind speed regulating valve of air compressor, the output connection discharge pipe of wind speed regulating valve, the wind of discharge pipe pass through pressure maintaining valve Enter Spray Gun Of The Pressure afterwards.
Furtherly, described to include storage sand material case for husky module, the storage sand material case lower end is equipped with lower husky adjustable valve, under Husky adjustable valve send the sand tube other end to be connected to Spray Gun Of The Pressure with sand tube one end is sent to be connected.
Furtherly, the temperature and humidity adjustment module includes heating module, refrigeration module, humidification module, dehumidifier module, this Four modules are connected by control circuit with host computer.
Furtherly, upper box, filter layer, lower box are provided in the grains of sand recycling module, the filter layer has The through-hole of uniform Pinhole-shaped.
Furtherly, the impact angle experiment setting value is 15 °, 30 °, 45 °, 60 ° and 90 °.
Furtherly, it is connected with pressure-detecting device between the pressure maintaining valve and Spray Gun Of The Pressure.
Furtherly, the filter layer can be replaced according to particle radius.
The dust storm erosion resistance tests method of Fan blade material, using above device, this method tool is:
Fan blade material is placed in experiment supporting table by step 1, and first baffle contacts solid with Fan blade material side Fixed, second baffle contacts fixation with Fan blade material bottom;Bearing is adjusted to the angle of setting.
Step 2, sensor assembly in erosion case epidemic disaster acquire, by collected epidemic disaster value with setting temperature, Humidity parameter is compared, and will be compared and is differentiated that result exports and gives temperature and humidity adjustment module, carries out epidemic disaster adjusting;Meanwhile it is adjusting During saving epidemic disaster, erosion mould discharge pipe in the block is controlled, to strengthen the cross-ventilation in erosion case, balances erosion case Interior epidemic disaster.
Step 3, after erosion case reaches the epidemic disaster value of setting, open the high pressure pneumatic supply in speed adjusting module, it is high Potential source of calming the anger provides the spray gun in air-flow to dust storm feeding mechanism;Air-flow flows through spray gun and forms negative pressure, is provided for husky module The grains of sand test fan blade surface as air-flow is ejected to by spray gun.
After step 4, erosion resistance tests, grains of sand recycling is carried out by grains of sand recycling module.
Furtherly, when temperature of the erosion the temperature inside the box higher than setting, temperature and humidity adjustment module is started by host computer In refrigeration module carry out refrigeration processing to set temperature numerical value;
When erosion the temperature inside the box less than setting temperature when, by host computer start temperature and humidity adjustment mould heating module in the block into Row heats to set temperature numerical value;
When in erosion case humidity less than setting humidity when, by host computer start temperature and humidity adjustment mould humidity module in the block into Row humidification process is to setting humidity;
When in erosion case humidity higher than setting humidity when, by host computer start temperature and humidity adjustment mould dehumidifier module in the block into Row dehumidification treatments are to setting humidity.
Beneficial effects of the present invention:The effective simulates blower fan blade actual condition environment of apparatus of the present invention energy, so as to standard Really, the phase interaction between the factors such as temperature, humidity, dust storm erosion wind speed, impact angle, sandy environment radius is reliably analyzed With, and the measure for research mitigation fan blade erosive wear provides reliable experimental data.
Description of the drawings
Fig. 1 is the module flow diagram of the present invention;
Fig. 2 is the structure diagram of the present invention;
Fig. 3 is the stereogram of grains of sand recycling module of the present invention;
Fig. 4 is the control flow chart of dust storm erosion abrasion test device of the present invention;
In figure:1.1st, air compressor;1.2nd, wind speed regulating valve;1.3rd, discharge pipe;1.4th, pressure maintaining valve;1.5th, pressure detecting fills It puts;1.6th, Spray Gun Of The Pressure;2.1st, sand material case is stored up;2.2nd, lower husky adjustable valve;2.3rd, sand tube is sent;3.11, first baffle;3.12、 Second baffle;3.2nd, bearing;3.3rd, supporting rack;3.4th, glass window;3.5th, discharge pipe;3.6th, wind speed detection device;3.7、 Temperature sensor;3.8th, humidity sensor;4.1st, heating module;4.2nd, refrigeration module;4.3rd, humidification module;4.4th, dehumidifier mould Block;4.5th, control circuit;4.6th, host computer;4.7th, soft pipeline;5.1st, upper box;5.2nd, filter screen;5.3rd, lower box.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
As shown in Figure 1 and Figure 2, the dust storm erosion abrasion test device of a kind of Fan blade material, including for husky module, wind Fast adjustment module, temperature control modules, humidity control module, erosion module, grains of sand recycling module.The grains of sand pass through same for husky module Speed adjusting module communicates to form dust storm feeding mechanism, is then connected with erosion module and carries out fan blade erosive wear, temperature Adjustment module, moisture adjustment module are communicated with erosion module carries out temperature and humidity adjustment control.
Air compressor 1.1 in the speed adjusting module is by connecting discharge pipe 1.3 1 after wind speed regulating valve 1.2 End, 1.3 other end of discharge pipe connection pressure maintaining valve 1.4, are connected to Spray Gun Of The Pressure 1.6, pressure maintaining valve 1.4 and Spray Gun Of The Pressure after voltage stabilizing There is pressure-detecting device 1.5 between 1.6.The grains of sand impact velocity empirical value be set as 7.9 m/s, 12.8 m/s, with And 17.4m/s.
It is described to include storage sand material case 2.1 by lower husky adjustable valve 2.2 with sand tube nozzle 2.3 is sent to be connected for husky module, and It is connected to Spray Gun Of The Pressure 1.6.The grains of sand radius empirical value be set as 0.074mm-0.15mm, 0.104mm-0.212mm, 0.212mm-0.42mm and 0.42mm-0.84mm.
The temperature adjustment module includes refrigeration module 4.2, heating module 4.1 is all connected to control circuit 4.5, control electricity Road is connected to host computer 4.6, is adjusted into trip temperature.Erosion the temperature inside the box empirical value be set as -40 DEG C, -20 DEG C, 0 DEG C, 20 DEG C, 40 DEG C, 60 DEG C and 80 DEG C.
The moisture adjustment module includes humidification module 4.3, dehumidifier module 4.4 is all connected to control circuit 4.5, control electricity Road is connected to host computer 4.6, carries out humidity regulation.In the erosion case humidity empirical value be set as 20%, 40%, 60% and 80%。
The erosion module includes experiment supporting table, sensor assembly, glass window, discharge pipe.The experiment support Platform includes first baffle 3.11, second baffle 3.12 and is vertically fixedly mounted, and first baffle 3.11 passes through bearing 3.2 and supporting rack 3.3 are connected, and impact angle are adjusted, the impact angle experiment setting value is 15 °, 30 °, 45 °, 60 ° and 90 °.Supporting rack 3.3 are fixed on bottom;The sensor assembly includes the wind speed detection device 3.6 for detecting erosion case wind speed, for detecting The temperature sensor 3.7 of erosion case temperature value, for detecting the humidity sensor 3.8 of erosion case humidity;The outlet air Pipe 3.5 has air pressure in balance erosion case;The glass window 3.4 is set to erosion case side wall.
As shown in figure 3, the grains of sand recycling module includes recycling bins, filter layer 5.2.Recycling bins filter layer 5.2 Babinet is divided into upper box 5.1, lower box 5.3;The filter layer 5.2 has the through-hole of uniform Pinhole-shaped, can will be after experiment For substandard sand filtration to lower box 5.3, the complete grains of sand still stay in upper box 5.1.The filter layer 5.2 can according to Grain radius is replaced.
The speed adjusting module inputs compressed air by discharge pipe 1.3 for Spray Gun Of The Pressure 1.6, described that husky module is sent to lead to It crosses and sand tube 2.3 is sent to convey the grains of sand for Spray Gun Of The Pressure 1.6, the epidemic disaster adjustment module is real for erosion module by soft pipeline 4.7 It tests environment and adjusts epidemic disaster.
As shown in figure 4, it is the control flow chart of dust storm erosion abrasion test device of the present invention.Place wind turbine leaf in proportion Piece experiment material is fixed on baffle, by bearing controllable register angle, if with testing set angle0It is identical, then it uses Temperature and relative humidity distinguishes collecting temperature value T and humidity value H, if with0It is unequal, then re-adjustments baffle angle.In order to make In erosion test case humiture reach experiment setting value, by host computer start heating module, refrigeration module, dehumidifier module, Humidification module adjusts epidemic disaster.If T=T0、H=HO, air compressor is opened, pressure maintaining valve is adjusted and is detected with pressure-detecting device Pressure P.If P and experiment setting pressure P0It is worth equal, then adjusts wind speed regulating valve and lower husky adjustable valve.If unequal, weigh Polyphony section pressure maintaining valve.Grains of sand erosion speed V in erosion case is detected by wind speed detection device, if V and experiment wind speed setting V0No It is equal, then re-adjustments wind speed regulating valve and lower husky adjustable valve.If V=V0, then grains of sand erosive wear wind turbine leaf is proceeded by Piece.Experimenter terminates to carry out grains of sand recycling by observation window observation experiment, finally experiment.
A kind of dust storm erosion resistance tests method of Fan blade material, this method include the following steps:
Fan blade material is placed in test specimen fixed plate by step 1, and first baffle contacts company with Fan blade material side It connects, second baffle is used to connect with Fan blade material bottom, fixed Fan blade material.Bearing is adjusted to the angle of setting Degree, the i.e. angle of dust storm erosion.
Before step 2, experiment operation, first have to carry out epidemic disaster inspection.It is right respectively with temperature sensor, humidity sensor Collected epidemic disaster value and setting epidemic disaster parameter are compared, then judge by the acquisition of epidemic disaster in erosion device Subsequent operation.When temperature of the measured temperature higher than setting, refrigeration module is started by host computer carry out refrigeration and handle to setting Determine temperature value;When temperature of the measured temperature less than setting, heating module is started by host computer and is heated to setting Determine temperature value;When humidity of institute's measuring moisture less than setting, humidity module is started by host computer and carries out humidification process to setting Determine humidity;When humidity of institute's measuring moisture higher than setting, dehumidifier module is started by host computer and carries out dehumidification treatments to setting Determine humidity;When humidity of institute's measuring moisture less than setting, humidification module is started by host computer and carries out dehumidification treatments to setting Determine humidity.Meanwhile during epidemic disaster is adjusted, the discharge pipe in erosion device is controlled, to strengthen in erosion device Cross-ventilation.
Epidemic disaster in step 3, weighing apparatus erosion device.After erosion device reaches the epidemic disaster value of setting, high pressure gas is opened Potential source, high pressure pneumatic supply provide air-flow and flow through discharge pipe to spray gun.Pressure is measured by pressure-detecting device, if having with setting value Gap then adjusts pressure maintaining valve to setting value.Air-flow flow through spray gun formed negative pressure, the grains of sand can directly from storage sand material case under sand with Air-flow is ejected to test fan blade surface by spray gun.Storing up the grains of sand grain diameter size placed in sand material case can be according to setting value It places, i.e. sandy environment radius.During experiment, wind speed detection device can acquire grains of sand wind speed in erosion case in erosion device, and It is compared with setting value, wind speed regulating valve and lower husky adjustable valve, i.e. dust storm erosion speed is adjusted if not meeting.Experimental implementation Person can pass through glass window observation experiment process.
After step 4 erosive wear is tested, grains of sand recycling is carried out.The grains of sand grains of sand recycled in Rose Box upper box return It receives and utilizes, the grains of sand in lower box are handled.
To sum up, the present invention provides the dust storm erosion abrasion test device and its test method of a kind of Fan blade material, The experimental rig can conveniently simulate the true environment of Fan blade material dust storm erosive wear in laboratory, can be used for grinding Study carefully wind turbine blade flushing corrosion wear mechanism under simulation high temperature, low temperature, high humidity environment, realized effectively by adjusting parameters research Safeguard procedures, so as to improve fan blade service life and wind-power electricity generation conversion ratio.
The present invention can also have other embodiment, the change that is carried out under without departing substantially from spirit of the invention and its real situation and Deformation should all belong to the protection domain of the claims in the present invention.

Claims (10)

1. the dust storm erosion abrasion test device of Fan blade material, including speed adjusting module, for husky module, temperature and humidity adjustment Module, erosion module and grains of sand recycling module, it is characterised in that:The grains of sand pass through by being formed for husky module with speed adjusting module Dust storm feeding mechanism, enter to the erosion module in erosion case, in erosion module fan blade carry out erosive wear, institute Temperature and humidity adjustment module is stated for control to be adjusted to the humiture in erosion module;The grains of sand retracting device is placed in erosion The lower section of module;
The erosion module includes experiment supporting table, sensor assembly, glass window, discharge pipe;The experiment supporting table packet It includes containing the first baffle and second baffle being vertically fixedly mounted, for fixing fan blade;First baffle passes through bearing and branch Support is connected, and impact angle is adjusted;Supporting rack is fixed on erosion bottom;The sensor assembly includes detecting erosion case The wind speed detection device of wind speed, for detecting the temperature sensor of erosion case temperature value, for detecting erosion case humidity Humidity sensor;The discharge pipe is used to balance air pressure in erosion case;The glass window is set to erosion case side wall.
2. the dust storm erosion abrasion test device of Fan blade material according to claim 1, it is characterised in that:The wind Fast adjustment module includes air compressor, wind speed regulating valve, discharge pipe and pressure maintaining valve, the output connection wind speed tune of air compressor Valve, the output connection discharge pipe of wind speed regulating valve are saved, the wind of discharge pipe enters Spray Gun Of The Pressure after pressure maintaining valve.
3. the dust storm erosion abrasion test device of Fan blade material according to claim 1, it is characterised in that:The confession Husky module includes storing up sand material case, and the storage sand material case lower end is equipped with lower husky adjustable valve, and lower sand adjustable valve is with sending sand tube one end It is connected, the sand tube other end is sent to be connected to Spray Gun Of The Pressure.
4. the dust storm erosion abrasion test device of Fan blade material according to claim 1, it is characterised in that:The temperature Moisture adjustment module includes heating module, refrigeration module, humidification module, dehumidifier module, this four modules pass through control circuit It is connected with host computer.
5. the dust storm erosion abrasion test device of Fan blade material according to claim 1, it is characterised in that:The sand Upper box, filter layer, lower box are provided in grain recycling module, the filter layer has the through-hole of uniform Pinhole-shaped.
6. the dust storm erosion abrasion test device of Fan blade material according to claim 1, it is characterised in that:The punching It is 15 °, 30 °, 45 °, 60 ° and 90 ° to lose angle experiments setting value.
7. the dust storm erosion abrasion test device of Fan blade material according to claim 2, it is characterised in that:It is described steady Pressure-detecting device is connected between pressure valve and Spray Gun Of The Pressure.
8. the dust storm erosion abrasion test device of Fan blade material according to claim 5, it is characterised in that:The mistake Filtering layer can be replaced according to particle radius.
9. the dust storm erosion resistance tests method of Fan blade material, using device described in claim 1, it is characterised in that should Method has:
Fan blade material is placed in experiment supporting table by step 1, and first baffle contacts solid with Fan blade material side Fixed, second baffle contacts fixation with Fan blade material bottom;Bearing is adjusted to the angle of setting;
Step 2, sensor assembly acquire the epidemic disaster in erosion case, by collected epidemic disaster value and setting epidemic disaster Parameter is compared, and will be compared and is differentiated that result exports and gives temperature and humidity adjustment module, carries out epidemic disaster adjusting;Meanwhile it is adjusting During epidemic disaster, erosion mould discharge pipe in the block is controlled, to strengthen the cross-ventilation in erosion case, is balanced in erosion case Epidemic disaster;
Step 3, after erosion case reaches the epidemic disaster value of setting, open speed adjusting module in high pressure pneumatic supply, high pressure gas Potential source provides the spray gun in air-flow to dust storm feeding mechanism;Air-flow flows through spray gun and forms negative pressure, the grains of sand provided for husky module Fan blade surface is tested as air-flow is ejected to by spray gun;
After step 4, erosion resistance tests, grains of sand recycling is carried out by grains of sand recycling module.
10. the dust storm erosion resistance tests method of Fan blade material, it is characterised in that:
When erosion the temperature inside the box higher than setting temperature when, by host computer start temperature and humidity adjustment mould refrigeration module in the block into Row refrigeration is handled to set temperature numerical value;
When erosion the temperature inside the box less than setting temperature when, by host computer start temperature and humidity adjustment mould heating module in the block into Row heats to set temperature numerical value;
When in erosion case humidity less than setting humidity when, by host computer start temperature and humidity adjustment mould humidity module in the block into Row humidification process is to setting humidity;
When in erosion case humidity higher than setting humidity when, by host computer start temperature and humidity adjustment mould dehumidifier module in the block into Row dehumidification treatments are to setting humidity.
CN201810132695.7A 2018-02-09 2018-02-09 The dust storm erosion abrasion test device and its test method of Fan blade material Pending CN108195749A (en)

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CN109283082A (en) * 2018-10-17 2019-01-29 宁波市产品质量监督检验研究院 Gas particle erosion wear experimental rig and its test method are visualized under a kind of flowing wetting conditions
CN109738350A (en) * 2019-01-24 2019-05-10 沈阳工程学院 A kind of blowing sand and the experimental rig of resistance to rain based on microtechnic
CN110160946A (en) * 2019-05-24 2019-08-23 国网浙江省电力有限公司电力科学研究院 A kind of depth peak regulation turbine blade erosion test system and its test method
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WO2019227639A1 (en) * 2018-06-01 2019-12-05 东北大学 Reliability testing device for composite material propeller blade of rotor unmanned aerial vehicle in windy and sandy environments
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CN109283082A (en) * 2018-10-17 2019-01-29 宁波市产品质量监督检验研究院 Gas particle erosion wear experimental rig and its test method are visualized under a kind of flowing wetting conditions
CN109283082B (en) * 2018-10-17 2023-08-04 宁波市产品质量监督检验研究院 Visual gas-solid erosion abrasion test device under flowing wetting condition and test method thereof
CN110261293A (en) * 2019-01-09 2019-09-20 山东路达试验仪器有限公司 Engineering material weathers experimental rig under a kind of wind sand environment
CN110261293B (en) * 2019-01-09 2024-03-15 内蒙古工业大学 Engineering material eroded test device under sand blasting environment
CN109738350A (en) * 2019-01-24 2019-05-10 沈阳工程学院 A kind of blowing sand and the experimental rig of resistance to rain based on microtechnic
CN109738350B (en) * 2019-01-24 2021-07-09 沈阳工程学院 Sand blowing and rain resistance test device based on microscopic technology
CN110160946A (en) * 2019-05-24 2019-08-23 国网浙江省电力有限公司电力科学研究院 A kind of depth peak regulation turbine blade erosion test system and its test method
CN110926987B (en) * 2019-11-06 2022-05-27 中交疏浚技术装备国家工程研究中心有限公司 High-precision test bed for analyzing erosion wear of surface sample
CN110926987A (en) * 2019-11-06 2020-03-27 中交疏浚技术装备国家工程研究中心有限公司 High-precision test bed for analyzing erosion wear of surface sample
CN111587707A (en) * 2020-04-20 2020-08-28 武汉大学 Experimental device for research biology is to sand blown by wind's reaction action
CN113959931A (en) * 2021-09-26 2022-01-21 武汉钢铁有限公司 Wind and sand erosion resistance test system and method for weathering resistant steel for photovoltaic support
CN114354420A (en) * 2021-12-08 2022-04-15 广东坚派新材料有限公司 Sand erosion simulation experiment device for wind power blade
CN114324041A (en) * 2021-12-22 2022-04-12 西南石油大学 Device and method for testing influence of quantified water content on gas-solid erosion behavior

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Application publication date: 20180622