CN108188613A - A kind of active solder and its preparation method and application - Google Patents

A kind of active solder and its preparation method and application Download PDF

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Publication number
CN108188613A
CN108188613A CN201711217784.3A CN201711217784A CN108188613A CN 108188613 A CN108188613 A CN 108188613A CN 201711217784 A CN201711217784 A CN 201711217784A CN 108188613 A CN108188613 A CN 108188613A
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Prior art keywords
solder
active
active solder
alloy
mass percentage
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CN201711217784.3A
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Chinese (zh)
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CN108188613B (en
Inventor
刘国东
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Fu Mosuo Metallic Article Co Ltd Of Shenzhen
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Fu Mosuo Metallic Article Co Ltd Of Shenzhen
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • B23K35/262Sn as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • B23K35/268Pb as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a kind of active solders, are prepared by the component as follows in terms of mass percentage:Zn3 10%, Ti1 3%, Ce0.01 0.1%, Sn35 45% and surplus Pb;The sum of mass percentage of said components is 100%.The present invention also provides a kind of preparation methods of active solder.The present invention also provides a kind of applications of active solder.The active solder of the present invention has good welds performance at a temperature of less than 220 DEG C, use ultrasonic wave soldering iron, circuit is directly welded in photovoltaic battery panel, substitute silver paste, the welding for being coated with the activated solder is subjected to connection in series-parallel welding simultaneously, and scaling powder is not needed to, and activated solder junction has compared with low contact resistance and its higher-strength, while the cost of alloy is relatively low.

Description

A kind of active solder and its preparation method and application
Technical field
The present invention relates to photovoltaic battery panel fields more particularly to a kind of active solder and its preparation method and application.
Background technology
Photovoltaic battery panel is also known as solar panel, is to be assembled in one by certain way by several solar cell modules Assembly on block plate, usually as a unit of photovoltaic arrays.Single solar cell cannot directly do power supply use.Make electricity Several single battery series and parallels must be connected and tightly be packaged into component by source.Solar cell module (is also solar cell Plate) it is most important part in core and solar power system in solar power system, effect is will too Sun, which can be converted into electric energy or be sent in accumulator, stores or pushes loaded work piece, the quality and cost of solar panel It will directly determine whole system quality and cost.At present, photovoltaic cell plate serioparallel is to be acted on by tin-coated copper strip in scaling powder It is lower to weld together with photovoltaic battery panel printing silver layer.
But there are following defects for existing photovoltaic battery panel series-parallel system:
The technique of existing photovoltaic battery panel series-parallel system needs to use printing silver paste, increases cost;Also using to helping Solder flux, scaling powder welding and with certain corrosivity shorten life of product.
Invention content
It, should it is an object of the present invention to improving a kind of active solder for overcome the deficiencies in the prior art PbSnZnTiCe active solders have good welds performance at a temperature of less than 220 DEG C, using ultrasonic wave soldering iron, in photovoltaic electric Pond plate directly welds circuit, substitutes silver paste, while the welding for being coated with the activated solder is carried out connection in series-parallel welding, and do not need to help Solder flux, and activated solder junction has compared with low contact resistance and its higher-strength, while the cost of alloy is relatively low.
The second object of the present invention is to provide a kind of preparation method of active solder, and this method step is simple, easy to operate, Active solder good welding performance obtained.
The third object of the present invention is to provide a kind of application of active solder, active solder is applied in welding photovoltaic electric In the plate of pond, circuit is directly welded in photovoltaic battery panel, substitutes silver paste, while the welding for being coated with the activated solder is subjected to connection in series-parallel Welding, and do not need to scaling powder.
An object of the present invention adopts the following technical scheme that realization:
A kind of active solder is prepared by the component as follows in terms of mass percentage:
Surplus is Pb;
The sum of mass percentage of said components is 100%.
Further, active solder is prepared by the component as follows in terms of mass percentage:
Surplus is Pb;
The sum of mass percentage of said components is 100%.
Further, active solder is prepared by the component as follows in terms of mass percentage:
The second object of the present invention adopts the following technical scheme that realization:
A kind of preparation method of active solder, including,
Material preparation step:Metallic zinc, titanium, cerium, tin and lead are weighed by proportioning, it is spare;
Molten alloy step:Titanium, cerium and tin are put into vacuum magnetic suspension crucible, then heated, sequentially add zinc and Lead, heat preservation, obtains alloy, and alloy is poured into formation solder column in casting rod mold;
Pressing steps:Solder column is squeezed into solder line, solder band or solder item, obtains active solder.
Further, in molten alloy step, titanium, cerium and tin is put into vacuum magnetic suspension crucible, are then heated to 1900-2100 DEG C, after heating, 480-520 DEG C is cooled to, sequentially adds zinc and lead.
Further, in molten alloy step, after adding in zinc and lead, 25-35min is kept the temperature, obtains alloy.
Further, in molten alloy step, alloy is cooled to 250-300 DEG C, then the alloy is poured into casting rod mold.
Further, in molten alloy step, with recirculated cooling water in casting rod mold, circulating cooling coolant-temperature gage is 5-20 ℃。
The third object of the present invention adopts the following technical scheme that realization:
A kind of application of active solder in photovoltaic battery panel is welded.
Further, applying step is as follows:Active solder is put into tin bath first and is melted, activity is plated in copper strip surface Solder obtains welding, then welding is welded to solar panel with ultrasonic wave soldering iron, obtains welding photovoltaic battery panel.
Compared with prior art, the beneficial effects of the present invention are:
(1) active solder of the invention, the PbSnZnTiCe active solders have good weldering at a temperature of less than 220 DEG C Performance is connect, using ultrasonic wave soldering iron, circuit is directly welded in photovoltaic battery panel, substitutes silver paste, while the activated solder will be coated with Welding carry out connection in series-parallel welding, and do not need to scaling powder, and activated solder junction has compared with low contact resistance and its higher Intensity, while the cost of alloy is relatively low;
(2) preparation method of the invention, this method step is simple, easy to operate, active solder good welding performance obtained;
(3) application of active solder of the present invention applies active solder in photovoltaic battery panel is welded, in photovoltaic battery panel Circuit is directly welded, substitutes silver paste, while the welding for being coated with the activated solder is subjected to connection in series-parallel welding, and do not need to help weldering Agent.
Description of the drawings
Fig. 1 is the welding effect figure of embodiment 1;
Fig. 2 is the welding effect figure of comparative example 1.
Specific embodiment
In the following, with reference to attached drawing and specific embodiment, the present invention is described further, it should be noted that not Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination Example.
A kind of active solder is prepared by the component as follows in terms of mass percentage:
Surplus is Pb;
The sum of mass percentage of said components is 100%.
As the mode that further carries out, active solder is prepared by the component as follows in terms of mass percentage:
Surplus is Pb;
The sum of mass percentage of said components is 100%.
As the mode that further carries out, active solder is prepared by the component as follows in terms of mass percentage:
The preparation method of above-mentioned active solder, including,
Material preparation step:Metallic zinc, titanium, cerium, tin and lead are weighed by proportioning, it is spare;
Molten alloy step:Titanium, cerium and tin are put into vacuum magnetic suspension crucible, then heated, sequentially add zinc and Lead, heat preservation, obtains alloy, and alloy is poured into formation solder column in casting rod mold;
Pressing steps:Solder column is squeezed into solder line, solder band or solder item, obtains active solder.
As the mode that further carries out, in molten alloy step, titanium, cerium and tin are put into vacuum magnetic suspension crucible, 1900-2100 DEG C, after heating is then heated to, is cooled to 480-520 DEG C, sequentially adds zinc and lead.
As the mode that further carries out, in molten alloy step, after adding in zinc and lead, 25-35min is kept the temperature, is closed Gold.
As the mode that further carries out, in molten alloy step, alloy is cooled to 250-300 DEG C, then the alloy is fallen Enter in casting rod mold.
As the mode that further carries out, in molten alloy step, with recirculated cooling water, circulating cooling in casting rod mold Coolant-temperature gage is 5-20 DEG C.
Application of the above-mentioned active solder in photovoltaic battery panel is welded.
As the mode that further carries out, applying step is as follows:Active solder is put into tin bath first and is melted, in copper Belt surface plates activated solder, obtains welding, then welding is welded to solar panel with ultrasonic wave soldering iron, obtains welding photovoltaic cell Plate.
It is specific embodiment of the present invention below, used raw material, equipment etc. remove special limit in the following embodiments It can be obtained outside fixed by buying pattern.
Embodiment 1-7:
The active solder of embodiment 1-7 is prepared by the component as follows in terms of mass percentage.
The proportioning of 1 embodiment 1-7 of table
Pb Sn Zn Ti Ce
Embodiment 1 53.94% 38.2% 6.5% 1.3% 0.06%
Embodiment 2 57.44 38.2% 3% 1.3% 0.06%
Embodiment 3 50.24% 38.2% 6.5% 5% 0.06%
Embodiment 4 53.99% 35% 10% 1% 0.01%
Embodiment 5 47.90% 45% 4% 3% 0.1%
Embodiment 6 54.85% 37% 7% 1.1% 0.05%
Embodiment 7 52.42% 39% 7% 1.5% 0.08%
The preparation method of the active solder of embodiment 1-7 follows these steps to carry out, including,
Material preparation step:Metallic zinc, titanium, cerium, tin and lead are weighed by proportioning, it is spare;
Molten alloy step:Titanium, cerium and tin are put into vacuum magnetic suspension crucible, are then heated to 1900-2100 DEG C, is added After heat, 480-520 DEG C is cooled to, sequentially adds zinc and lead, 25-35min is kept the temperature, obtains alloy, alloy is cooled to 250-300 DEG C, alloy is poured into formation solder column in casting rod mold, recirculated cooling water is carried in casting rod mold, circulating cooling coolant-temperature gage is 5- 20℃;
Pressing steps:Solder column is squeezed into solder line, solder band or solder item, obtains active solder.
Comparative example 1:
Using Sn63Pb37+ scaling powders as comparative example 1.
Comparative example 2:
2 difference from Example 1 of comparative example is, without Zn in comparative example 2.
Comparative example 3:
2 difference from Example 1 of comparative example is, without Ti in comparative example 2.
Effect assessment and performance detection
First, comparative example 1-3 and embodiment 1-7 is subjected to pulling force and resistance test, it is as a result as follows.
2 the performance test results of table
As can be seen from Table 2, embodiment 1-3 is better than embodiment 5-7, wherein embodiment 1 is optimum embodiment, and embodiment 1-7 Comparative example 2-3 is superior to, the effect for illustrating the active solder of the present invention is to cooperate with to obtain according to the proportioning of component and component.This hair The active solder of bright embodiment 1-9 is often compared with photovoltaic cell with solder, that is, comparative example 1SN63Pb37+Flux, and resistance is low, is drawn Power is suitable with its, this illustrates that the active solder of the present invention can substitute comparative example 1 completely, and the activated solder of the present invention is combined and connect Head is manufactured in the case of without using scaling powder or independent of silver (Ag) layer of deposition, this manufactures solar panel Technique is more cost effective, eliminates silver, eliminates silver-plated step, and eliminates the needs of cleaning and/or smog of divulging information.
2nd, welding result
Embodiment 1 and comparative example 1 are welded on photovoltaic battery panel, by Fig. 1-2 as it can be seen that the active solder weldering of embodiment 1 Connect cavity less, the welding cavity of comparative example 1 is more, this illustrates that the active solder welding effect of the present invention is good.
The above embodiment is only the preferred embodiment of the present invention, it is impossible to the scope of protection of the invention is limited with this, The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention Claimed range.

Claims (10)

1. a kind of active solder, which is characterized in that it is prepared by the component as follows in terms of mass percentage:
The sum of mass percentage of said components is 100%.
2. active solder as described in claim 1, which is characterized in that it is by the component system as follows in terms of mass percentage It is standby to form:
The sum of mass percentage of said components is 100%.
3. active solder as described in claim 1, which is characterized in that it is by the component system as follows in terms of mass percentage It is standby to form:
It is 4. a kind of such as the preparation method of claim 1-3 any one of them active solders, it is characterised in that including,
Material preparation step:Metallic zinc, titanium, cerium, tin and lead are weighed by proportioning, it is spare;
Molten alloy step:Titanium, cerium and tin are put into vacuum magnetic suspension crucible, then heated, sequentially adds zinc and lead, is protected Temperature obtains alloy, and alloy is poured into formation solder column in casting rod mold;
Pressing steps:Solder column is squeezed into solder line, solder band or solder item, obtains active solder.
5. the preparation method of active solder as claimed in claim 4, which is characterized in that in molten alloy step, by titanium, cerium and Tin is put into vacuum magnetic suspension crucible, is then heated to 1900-2100 DEG C, after heating, is cooled to 480-520 DEG C, then add successively Enter zinc and lead.
6. the preparation method of active solder as claimed in claim 5, which is characterized in that in molten alloy step, add in zinc and After lead, 25-35min is kept the temperature, obtains alloy.
7. the preparation method of active solder as claimed in claim 4, which is characterized in that in molten alloy step, alloy cooling It is poured into casting rod mold to 250-300 DEG C, then by the alloy.
8. the preparation method of active solder as claimed in claim 4, it is characterised in that:In molten alloy step, casting rod mold In with recirculated cooling water, circulating cooling coolant-temperature gage is 5-20 DEG C.
It is 9. a kind of such as application of the claim 1-3 any one of them active solder in photovoltaic battery panel is welded.
10. application of the active solder as claimed in claim 9 in photovoltaic battery panel is welded, which is characterized in that applying step It is as follows:Active solder is put into tin bath first and is melted, activated solder is plated in copper strip surface, obtains welding, then use ultrasonic wave Welding is welded to solar panel by soldering iron, obtains welding photovoltaic battery panel.
CN201711217784.3A 2017-11-28 2017-11-28 Active solder and preparation method and application thereof Active CN108188613B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465567A (en) * 2018-12-29 2019-03-15 郑州机械研究所有限公司 A kind of diamond abrasive tool soldering active solder
CN110919233A (en) * 2019-11-15 2020-03-27 东莞市输变电工程公司 Welding flux, preparation method thereof and ignition agent
CN114799612A (en) * 2022-05-27 2022-07-29 常州时创能源股份有限公司 Photovoltaic brazing solder, and preparation method and application thereof

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US3694897A (en) * 1970-09-23 1972-10-03 Asahi Glass Co Ltd Process for soldering an inorganic solid oxide product
US3744121A (en) * 1970-08-15 1973-07-10 Asahi Glass Co Ltd Process for soldering difficultly solderable metals, such as si, ge, al, ti, zr and ta
US3949118A (en) * 1972-07-21 1976-04-06 Asahi Glass Company, Ltd. Process for soldering difficultly solderable material having oxide surface and a solder alloy therefor
CN1304344A (en) * 1999-03-16 2001-07-18 日本板硝子株式会社 Leadless solder
CN1313802A (en) * 1999-06-11 2001-09-19 日本板硝子株式会社 Lead-free solder
CN1481970A (en) * 2003-07-25 2004-03-17 南昌大学 Tin-zinc base plumbum-free solder alloy and its preparing technology
CN102319962A (en) * 2011-08-24 2012-01-18 哈尔滨工业大学 Sn-Zn-Ti activated brazing filler metal with melting point lower than 600 DEG C and preparation method thereof
CN102534347A (en) * 2010-12-31 2012-07-04 北京有色金属与稀土应用研究所 Sn-Pb-Zn-Sb alloy and application and preparation method thereof
CN102554491A (en) * 2011-12-14 2012-07-11 河南科技大学 Zn (zinc) based high-temperature lead-free soft solder and preparation method for same

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US3744121A (en) * 1970-08-15 1973-07-10 Asahi Glass Co Ltd Process for soldering difficultly solderable metals, such as si, ge, al, ti, zr and ta
US3694897A (en) * 1970-09-23 1972-10-03 Asahi Glass Co Ltd Process for soldering an inorganic solid oxide product
US3949118A (en) * 1972-07-21 1976-04-06 Asahi Glass Company, Ltd. Process for soldering difficultly solderable material having oxide surface and a solder alloy therefor
CN1304344A (en) * 1999-03-16 2001-07-18 日本板硝子株式会社 Leadless solder
CN1313802A (en) * 1999-06-11 2001-09-19 日本板硝子株式会社 Lead-free solder
CN1481970A (en) * 2003-07-25 2004-03-17 南昌大学 Tin-zinc base plumbum-free solder alloy and its preparing technology
CN1235718C (en) * 2003-07-25 2006-01-11 南昌大学 Tin-zinc base plumbum-free solder alloy and its preparing technology
CN102534347A (en) * 2010-12-31 2012-07-04 北京有色金属与稀土应用研究所 Sn-Pb-Zn-Sb alloy and application and preparation method thereof
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CN102554491A (en) * 2011-12-14 2012-07-11 河南科技大学 Zn (zinc) based high-temperature lead-free soft solder and preparation method for same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465567A (en) * 2018-12-29 2019-03-15 郑州机械研究所有限公司 A kind of diamond abrasive tool soldering active solder
CN110919233A (en) * 2019-11-15 2020-03-27 东莞市输变电工程公司 Welding flux, preparation method thereof and ignition agent
CN110919233B (en) * 2019-11-15 2021-06-04 东莞市输变电工程公司 Welding flux, preparation method thereof and ignition agent
CN114799612A (en) * 2022-05-27 2022-07-29 常州时创能源股份有限公司 Photovoltaic brazing solder, and preparation method and application thereof

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