CN108188416B - A kind of high leakproofness direct-connected main shaft - Google Patents

A kind of high leakproofness direct-connected main shaft Download PDF

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Publication number
CN108188416B
CN108188416B CN201711332741.XA CN201711332741A CN108188416B CN 108188416 B CN108188416 B CN 108188416B CN 201711332741 A CN201711332741 A CN 201711332741A CN 108188416 B CN108188416 B CN 108188416B
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China
Prior art keywords
sealing
main shaft
central spindle
direct
high leakproofness
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CN201711332741.XA
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CN108188416A (en
Inventor
麦光悦
何智翔
汤秀清
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Guangzhou Haozhi Electromechanical Co Ltd
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Guangzhou Haozhi Electromechanical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/70Stationary or movable members for carrying working-spindles for attachment of tools or work

Abstract

The invention discloses a kind of high leakproofness direct-connected main shafts, including cylinder block set, it is respectively arranged in the upper end cover and lower cover at cylinder block set both ends, it is rotatablely installed the central spindle in cylinder block set, closed type chamber is respectively formed between upper end cover and lower cover and central spindle, high leakproofness direct-connected main shaft further includes uniformly distributed sealing inner sleeve, sealing ring and sealing dish ring pads, uniformly sealing inner sleeve is located at closed type chamber side and gas source enters closed type chamber from uniformly distributed sealing inner sleeve and forms air curtain sealing, sealing ring is located at closed type chamber one end and is interference fitted to form sealing with central spindle, if sealing dish ring pads includes dry weight dish ring pads, sealing dish ring pads are located at the closed type chamber other end and cooperatively form tooth labyrinth seal with central spindle.

Description

A kind of high leakproofness direct-connected main shaft
Technical field
The present invention relates to numerical control processing field more particularly to a kind of high leakproofness direct-connected main shafts.
Background technique
Machine tool chief axis refers to the axis that workpiece or cutter rotation are driven on lathe, in addition to the main motions such as planer, broaching machine are straight line Outside the lathe of movement, most of lathes have spindle unit.The major function of spindle unit has: 1, guaranteeing rigidity of support;2, it protects It demonstrate,proves rotating accuracy (circular runout precision and axial float precision);3, connection function (chuck, floral disc etc.);4, inner cone and end face Wearability (rigidity requirement);5, to the static balance of spindle assemblies and dynamic balancing.
Currently, most machine tool chief axis are belt or mechanical direct connection main shaft on the market, gear type main shaft has been gradually backed out Stage, and electro spindle is just constantly extended volume growth with its unique advantage.The motor of Belt spindle passes through in main shaft back upper place The components such as belt, attachment base connect main shaft;The motor and main shaft of direct-connected main shaft connect main shaft by shaft coupling in same axis; The motor of electro spindle is assemblied in inside main shaft, is combined into one with main shaft.Main shaft couples two kinds of mechanical attachment sides with driving motor Formula: 1, associated mode, driving motor+shaft coupling+main shaft;2, gear graduation type, driving motor+shaft coupling+gearbox+shaft coupling+ Main shaft.It can prevent free gap between motor and main shaft by shaft coupling connection, while the plastic deformation of shaft coupling is also very It is small, so precise angular positions are higher;Thermal stability is also relatively preferable;Since the vibration slow-speed of revolution is high, so machining accuracy compares skin Band main shaft is high.Machine tool chief axis equipment totle drilling cost=main shaft and accessory cost+maintenance operation cost+cost of labor simultaneously.
Currently, since domestic machine tool is started late, by limiting factors such as technology closing, policies, equipment is mainly still Carry out meet demand by import, therefore mating core component especially main shaft etc. is almost blank.With Chinese national economy It continues to develop, manufacturing industry equips the demand space that the degree of automation is continuously improved and market is strong, currently, domestic matched equipment Quick, steady development is obtained, direct connection high-speed main spindle equipment achieves good market application effect.
But existing main shaft has the following deficiencies:
1, main shaft lower end only has air curtain sealing, and air-tightness is inadequate, there is gas kinetic energy loss, need to provide energy always, Consume electric energy;2, sealing performance is to be improved, and part metals cutting fluid can enter between main shaft bearing around spindle nose baffle In gap, and then reduce the performance and used life of main shaft bearing;3, main shaft upper end is limited to main shaft space structure and there was only a weight Sealing, increases quantity of gas leakage, improves main shaft maintenance operation cost.
Summary of the invention
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide a kind of high leakproofness of favorable sealing property Direct-connected main shaft.
The purpose of the present invention is implemented with the following technical solutions:
A kind of high leakproofness direct-connected main shaft including cylinder block set, is respectively arranged in the upper end cover at the cylinder block set both ends And lower cover, rotational installation are equal between the central spindle of the cylinder block set, the upper end cover and the lower cover and the central spindle Closed type chamber is formed, the high leakproofness direct-connected main shaft further includes uniformly distributed sealing inner sleeve, sealing ring and seals dish ring pads, described equal Cloth sealing inner sleeve is located at closed type chamber side and gas source is from the inner sleeve that uniformly seals into the closed type chamber and shape It is sealed at air curtain, the sealing ring is located at closed type chamber one end and is interference fitted to form sealing with the central spindle, described close If sealing dish ring pads includes dry weight dish ring pads, the sealing dish ring pads are located at the closed type chamber other end and cooperate with the central spindle Form tooth labyrinth seal.
Further, the sealing ring is equipped with several seal grooves, forms tip, the tip between every two adjacent seal groove It is interference fitted with the central spindle.
Further, the sealing slot cross-section is trapezoidal.
Further, the tip section is triangular in shape.
Further, the sealing ring is made of polytetrafluoroethylene (PTFE).
Further, the sealing dish ring pads include triple dish ring pads, and each dish ring pads are made of metal.
Further, the central spindle includes double wedge, and the upper end cover is equipped with groove, and the double wedge is located at shape in the groove At contactless labyrinth seal.
Further, the labyrinth seal at the upper end cover and sealing ring sealing are located at the same end of the central spindle The tooth labyrinth seal in face, the sealing dish ring pads is located at the other end of the central spindle, and two end faces are vertical, the upper end cover The labyrinth seal at place is located between sealing ring sealing and the tooth labyrinth seal of the sealing dish ring pads.
Further, the air curtain sealing at the lower cover is located at the sealing tooth labyrinth seal of dish ring pads and described close Between seal sealing.
Compared with prior art, it is respectively formed between the upper end cover and lower cover and central spindle of high leakproofness direct-connected main shaft of the present invention close Envelope type chamber, uniformly sealing inner sleeve is located at closed type chamber side and gas source enters closed type chamber from uniformly distributed sealing inner sleeve and forms gas Curtain sealing, sealing ring are located at closed type chamber one end and are interference fitted to form sealing with central spindle, if sealing dish ring pads include dry weight dish Ring pads, sealing dish ring pads are located at the closed type chamber other end and cooperatively form tooth labyrinth seal with central spindle.
Detailed description of the invention
Fig. 1 is a structural schematic diagram of high leakproofness direct-connected main shaft of the present invention;
Fig. 2 is another structural schematic diagram of the high leakproofness direct-connected main shaft of Fig. 1;
Fig. 3 is the enlarged drawing at the high leakproofness direct-connected main shaft A of Fig. 2;
Fig. 4 is the enlarged drawing at the high leakproofness direct-connected main shaft B of Fig. 2.
In figure: 100, high leakproofness direct-connected main shaft;10, cylinder block set;20, lower cover;22, ring air drain;30, upper end cover; 32, groove;40, central spindle;42, double wedge;50, inner sleeve is uniformly sealed;60, closed type chamber;70, sealing ring;72, seal groove;80, close Seal dish ring pads;90, contactless labyrinth seal.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
It should be noted that it can be directly on another component when component is referred to as " being fixed on " another component Or there may also be components placed in the middle.When a component is considered as " connection " another component, it, which can be, is directly connected to To another component or it may be simultaneously present component placed in the middle.When a component is considered as " being set to " another component, it It can be and be set up directly on another component or may be simultaneously present component placed in the middle.Term as used herein is " vertical ", " horizontal ", "left", "right" and similar statement for illustrative purposes only.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more phases Any and all combinations of the listed item of pass.
A kind of high leakproofness direct-connected main shaft 100 includes cylinder block set 10, lower cover 20, upper end cover referring to FIG. 1 to FIG. 4, 30, central spindle 40, uniformly sealing inner sleeve 50, sealing ring 70, sealing dish ring pads 80.
Lower cover 20 is equipped with ring air drain 22.Upper end cover 30 is equipped with groove 32.Central spindle 40 includes several double wedges 42.
Uniformly sealing inner sleeve 50 be one kind can be the closed gas curtain type chamber that central spindle 40 provides uniform pressure high abrasion it is resistance to Inner sleeve is pressed, which is evenly distributed with annular groove, provides steady pressure, and air curtain sealing effect is good.10 side wall of outer shell of cylinder block set is equipped with air inlet Mouthful, the bottom face of 10 shell of cylinder block set is equipped with the short slot being connected to air inlet.Lower cover 20 and upper end cover 30 and cylinder block set It is equipped with the first ring air drain between the fitting surface of 10 shells, is evenly provided with inside lower cover 20 and upper end cover 30 along its circumferencial direction The escape pipes of the first ring air drain of multiple connections, the inner sleeve hole wall of lower cover 20 and upper end cover 30, which is equipped with, is connected to the of multiple escape pipes Two ring air drains.
Sealing ring 70 is equipped with several seal grooves 72, forms a tip between every two adjacent seal groove 72.In one embodiment, 72 section of seal groove is trapezoidal.Tip section is triangle.Sealing ring 70 is made of PTFE (polytetrafluoroethylene (PTFE)) material.Sealing ring 70 be axis sealing unit, and section is two groups of ladder-type troughs, PTFE seal circle 70 and 40 rear surface Interference contact of central spindle, and PTFE is close Seal 70 can play good sealing effect by the adjustment with central spindle 40.Because PTFE material coefficient of friction is extremely low, the sealing list Member has the requirement and the good gas-tight of sealing effect that reduce friction, reduction to setting-up eccentricity and axis jerk value, is suitable for Feature under hot conditions use is applicable not only to gas class sealing, has to the sealing of grease-like liquid, aqueous solution and dust Good sealing function.
Sealing dish ring pads 80 includes several dish ring pads.Dish ring pads are made of metal.In one embodiment, dish ring pads 80 are sealed For triple seal metal stamper ring pads, metal stamper ring pads form 90 degree of tooth labyrinth seals, and quantity of gas leakage is small, substantially increases metal The integral sealing reliability of ring pads.
When assembling high leakproofness direct-connected main shaft 100, lower cover 20 and upper end cover 30 are installed on opposite the two of cylinder block set 10 End.Central spindle 40 is rotatablely installed in cylinder block set 10.Closed type chamber is respectively formed between central spindle 40 and lower cover 20 and upper end cover 30 60.In closed type chamber 60 between lower cover 20 and central spindle 40, gas source enters 60 shape of closed type chamber by uniformly sealing inner sleeve 50 It is sealed at air curtain, gas-tight, so that central spindle 40 be made to obtain more preferably air curtain sealing effect.Sealing ring 70 is sheathed on central spindle 40 One end and tip and central spindle 40 are interference fitted, and realize sealing.Sealing dish ring pads 80 also are located at the close of lower cover 20 and central spindle 40 60 other end of envelope type chamber realizes tooth labyrinth seal.Uniformly sealing inner sleeve 50 is located between sealing dish ring pads 80 and sealing ring 70.By Closed type chamber 60 between this lower cover 20 and central spindle 40 is completely sealed.
In closed type chamber 60 between upper end cover 30 and central spindle 40, gas source enters closed type chamber by uniformly sealing inner sleeve 50 60 form air curtain sealing, gas-tight, so that central spindle 40 be made to obtain more preferably air curtain sealing effect.The double wedge of central spindle 40 42 In the groove 32 of upper end cover 30, non-contacting seal is realized.Sealing ring 70 is sheathed on 30 one end of upper end cover and tip and axis Core 40 is interference fitted, and realizes sealing.Sealing dish ring pads 80 also are located at 60 other end of closed type chamber of upper end cover 30 Yu central spindle 40, real Existing tooth labyrinth seal.Sealing ring 70 and double wedge 42 are located at an end face of central spindle 40 at this time, and sealing dish ring pads 80 are located at central spindle 40 Another end face, two end faces are mutually perpendicular to.Thus the closed type chamber 60 between upper end cover 30 and central spindle 40 is completely sealed.
By sealing between the sealing and upper end cover 30 and central spindle 40 between lower cover 20 and central spindle 40, air curtain sealing is reduced Operation expense can be greatly lowered in leakage rate 90%, to realize that main shaft comprehensive performance reaches good utilization benefit.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas Corresponding change and deformation, and all these changes and deformation all should belong to the protection scope of the claims in the present invention Within.

Claims (8)

1. a kind of high leakproofness direct-connected main shaft, including cylinder block set, be respectively arranged in the cylinder block set both ends upper end cover and Lower cover, rotational installation equal shape between the central spindle of the cylinder block set, the upper end cover and the lower cover and the central spindle At closed type chamber, it is characterised in that: the high leakproofness direct-connected main shaft further includes uniformly distributed sealing inner sleeve, sealing ring and sealing dish ring Pad, the uniformly sealing inner sleeve is located at closed type chamber side and gas source is from the inner sleeve that uniformly seals into the sealing Type chamber simultaneously formed air curtain sealing, the sealing ring be located at closed type chamber one end and be interference fitted with the central spindle to be formed it is close Envelope, if the sealing dish ring pads include dry weight dish ring pads, the sealing dish ring pads be located at the closed type chamber other end and with institute It states central spindle and cooperatively forms tooth labyrinth seal;The central spindle includes double wedge, and the upper end cover is equipped with groove, and the double wedge is located at described Contactless labyrinth seal is formed in groove, the labyrinth seal at the upper end cover is located at sealing ring sealing and the sealing Between the tooth labyrinth seal of dish ring pads.
2. high leakproofness direct-connected main shaft according to claim 1, it is characterised in that: if the sealing ring is equipped with dry seal Slot, forms tip between every two adjacent seal groove, and the tip and the central spindle are interference fitted.
3. high leakproofness direct-connected main shaft according to claim 2, it is characterised in that: the sealing slot cross-section is trapezoidal.
4. high leakproofness direct-connected main shaft according to claim 2, it is characterised in that: the tip section is triangular in shape.
5. high leakproofness direct-connected main shaft according to claim 1, it is characterised in that: the sealing ring is by polytetrafluoroethylene (PTFE) system At.
6. high leakproofness direct-connected main shaft according to claim 1, it is characterised in that: the sealing dish ring pads include triple dish Ring pads, each dish ring pads are made of metal.
7. high leakproofness direct-connected main shaft according to claim 1, it is characterised in that: labyrinth seal at the upper end cover and The sealing ring sealing is located at the same end face of the central spindle, and the tooth labyrinth seal of the sealing dish ring pads is located at the central spindle Other end, two end faces are vertical.
8. high leakproofness direct-connected main shaft according to claim 1, it is characterised in that: the air curtain sealing position at the lower cover Between the tooth labyrinth seal and sealing ring sealing of the sealing dish ring pads.
CN201711332741.XA 2017-12-13 2017-12-13 A kind of high leakproofness direct-connected main shaft Active CN108188416B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109226791A (en) * 2018-11-21 2019-01-18 陕西海力特精密机械有限公司 The sealing structure of digital control machine tool tailstock live spindle

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6113105A (en) * 1998-05-11 2000-09-05 Merrick Industries, Inc. Rotary shaft bearing isolator seal for dry comminuted materials
CN106246925A (en) * 2016-08-29 2016-12-21 北京超同步伺服股份有限公司 Labyrinth type machine tool chief axis air curtain protection device
CN106763797A (en) * 2017-03-23 2017-05-31 马鞍山市恒永利机械科技有限公司 The air curtain generation unit and rotary shaft gas sealing mechanism of a kind of hermetic seal
CN106826548A (en) * 2017-02-13 2017-06-13 福建省正丰数控科技有限公司 Grinding machine spindle high pressure air seal structure
CN206487876U (en) * 2017-02-23 2017-09-12 亚资科技股份有限公司 A kind of novel labyrinth main shaft device
CN206571984U (en) * 2017-03-23 2017-10-20 马鞍山市恒永利机械科技有限公司 The air curtain generation unit and rotary shaft gas sealing mechanism of a kind of hermetic seal

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6113105A (en) * 1998-05-11 2000-09-05 Merrick Industries, Inc. Rotary shaft bearing isolator seal for dry comminuted materials
CN106246925A (en) * 2016-08-29 2016-12-21 北京超同步伺服股份有限公司 Labyrinth type machine tool chief axis air curtain protection device
CN106826548A (en) * 2017-02-13 2017-06-13 福建省正丰数控科技有限公司 Grinding machine spindle high pressure air seal structure
CN206487876U (en) * 2017-02-23 2017-09-12 亚资科技股份有限公司 A kind of novel labyrinth main shaft device
CN106763797A (en) * 2017-03-23 2017-05-31 马鞍山市恒永利机械科技有限公司 The air curtain generation unit and rotary shaft gas sealing mechanism of a kind of hermetic seal
CN206571984U (en) * 2017-03-23 2017-10-20 马鞍山市恒永利机械科技有限公司 The air curtain generation unit and rotary shaft gas sealing mechanism of a kind of hermetic seal

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Application publication date: 20180622

Assignee: Science City (Guangzhou) Finance Leasing Co.,Ltd.

Assignor: GUANGZHOU HAOZHI INDUSTRIAL Co.,Ltd.

Contract record no.: X2020980004919

Denomination of invention: A high sealing direct coupling spindle

Granted publication date: 20190809

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