CN108188383A - Full-automatic casting cooling integrated machine - Google Patents

Full-automatic casting cooling integrated machine Download PDF

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Publication number
CN108188383A
CN108188383A CN201810169925.7A CN201810169925A CN108188383A CN 108188383 A CN108188383 A CN 108188383A CN 201810169925 A CN201810169925 A CN 201810169925A CN 108188383 A CN108188383 A CN 108188383A
Authority
CN
China
Prior art keywords
full
automatic casting
mold
belt pulley
integrated machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810169925.7A
Other languages
Chinese (zh)
Inventor
阳怡金
李胃兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIUYANG HELI MACHINERY MANUFACTURING Co Ltd
Original Assignee
LIUYANG HELI MACHINERY MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LIUYANG HELI MACHINERY MANUFACTURING Co Ltd filed Critical LIUYANG HELI MACHINERY MANUFACTURING Co Ltd
Priority to CN201810169925.7A priority Critical patent/CN108188383A/en
Publication of CN108188383A publication Critical patent/CN108188383A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/09Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
    • B22D27/11Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of mechanical pressing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04Handling or stripping castings or ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D30/00Cooling castings, not restricted to casting processes covered by a single main group

Abstract

The invention discloses a kind of full-automatic casting cooling integrated machines, including funnel trough and the mold being arranged below the funnel trough, conveying mechanism is further included, the conveying mechanism is arranged below the funnel trough mold below the funnel trough being delivered to next mechanism;The full-automatic casting cooling integrated machine further includes the seaming roll for being arranged on the funnel trough side, for the hammering device for hammering disconnection being carried out from the processed product on the mold that the seaming roll is sent, mold for will be sent from the hammering device carries out the turn-draw device of overturning demoulding, and the collection device for the promotion conveying device that the mold sent at turn-draw device is delivered to next device and for cooling down the cooling conveying device of product and being arranged below the cooling conveying device.The all-in-one machine of the present invention solve due to cobbing alloy and caused by blocky size it is uneven, it is in irregular shape the problem of.

Description

Full-automatic casting cooling integrated machine
Technical field
The present invention relates to machinery equipment technical field more particularly to a kind of full-automatic casting cooling integrated machines.
Background technology
Existing alloy industry is all that ferromanganese solution is manually poured into two squares of square or circle, passes through natural cooling Afterwards, by cobbing into 0.5 square of blocky shape product.It is had the disadvantage that using the prior art:By the ferromanganese of cobbing Alloy bulk size is uneven, and density is not high, in irregular shape, and molecule, powder are more, melts down reprocessing rate height;Production scene Environment is poor, and dust is big, is harmful to health.It is environmentally friendly with national promotion, energy saving not to be consistent;Labor intensity is big, and amount of labour demand is big, Year, 20,000 tons of outputs needed more than 20 people daily;Shape of product is irregular, directly affects its presentation quality and sale.On in view of State reason, it is necessary to provide a kind of novel full-automatic casting cooling integrated machine.
Invention content
It is a primary object of the present invention to provide a kind of full-automatic casting cooling integrated machine, it is intended to solve due to cobbing Alloy and caused by blocky size it is uneven, it is in irregular shape the problem of.
To achieve the above object, a kind of full-automatic casting cooling integrated machine provided by the invention, including funnel trough and sets The mold below the funnel trough is put, the full-automatic casting cooling integrated machine further includes conveying mechanism, the conveying mechanism It is arranged below the funnel trough mold below the funnel trough being delivered to next mechanism;The full-automatic casting is cold But all-in-one machine further include be arranged on the funnel trough side seaming roll, for by from the mold that the seaming roll is sent into Hammering device that row hammering disconnects, for will be overturn from the processed product on the mold that the hammering device is sent The turn-draw device of demoulding and for the mold sent at turn-draw device to be delivered to carrying for next device Rise conveying device and the collection for cooling down the cooling conveying device of product and being arranged below the cooling conveying device Device.
Preferably, the conveying mechanism includes engine base and the drive component being arranged on the engine base, the driving group Part includes the magneto, the speed reducer being connect by belt, the shaft coupling with the magneto that are arranged on the engine base And the transmission shaft being connect with the shaft coupling, the conveying mechanism further include the carrier bar being arranged on the engine base, the chain Plate is placing mold with transmission mask;The conveying mechanism further includes the sprocket wheel for being arranged on the engine base side, the transmission Axis wears the sprocket wheel so that the sprocket wheel to be driven to rotate under the driving of the magneto.
Preferably, the turn-draw device includes the collecting tank for being arranged on the carrier bar end, in the mold Interior ingot is collected after break away from moulds is reversed at the turn-draw device.
Preferably, the hammering device is arranged on the engine base motor, be arranged on close to the motor it is described Hammering component on engine base, the hammering component include rack, the first belt pulley and second for being arranged on the rack side Belt pulley, first belt pulley are connected with the belt pulley on the motor by belt, second belt pulley with it is described It is connected between first belt pulley by belt, to drive first belt pulley and described second under the driving of the motor Pulley rotation;The hammering component further includes the first driven shaft being connected on first belt pulley and is connected to the second skin Second driven shaft on belt wheel is additionally provided with balance weight iron, horizontal stroke of the rack far from the motor in the second driven shaft Ram is provided on beam, to realize the hammer to workpiece during reciprocating motion under drive of the rack in the balance weight iron It hits.
Preferably, the hammering device, which further includes, is arranged on the motor side and positioned at first belt pulley and the Protection board below two belt pulleys.
Preferably, the full-automatic casting cooling integrated machine further includes axial flow blower, and the axial flow blower is positioned close to The side of the seaming roll.
Preferably, the cooling conveying device includes conveyer belt and the refrigeration machine being arranged on above the conveyer belt.
Preferably, the cooling conveying device is connected with shunting sieve, the receipts far from described one end for promoting conveying device Acquisition means are arranged on the shunting sieve lower section.
Preferably, the seaming roll is water cooling seaming roll, and the seaming roll includes rolling roller body and is arranged on described Seaming roll both sides are used to install the mounting base of the rolling roller body.
Full-automatic casting cooling integrated machine of the present invention includes funnel trough and the mold being arranged below the funnel trough, institute It states full-automatic casting cooling integrated machine and further includes conveying mechanism, the conveying mechanism is arranged below the funnel trough to by institute It states the mold below funnel trough and is delivered to next mechanism;The full-automatic casting cooling integrated machine, which further includes, is arranged on the funnel The seaming roll of slot side, the hammer for hammering disconnection will to be carried out from the processed product on the mold that the seaming roll is sent Hit device, for by the mold sent from the hammering device carry out overturning demoulding turn-draw device and be used for The mold sent at turn-draw device is delivered to the promotion conveying device of next device and for cooling down product Cooling conveying device and the collection device that is arranged below the cooling conveying device.Pass through the full-automatic casting of the present invention Cooling integrated machine solve due to cobbing alloy and caused by blocky size it is uneven, it is in irregular shape the problem of, adopt simultaneously Production environment is optimized with the all-in-one machine of the present invention, labour is reduced, improves production efficiency.
Description of the drawings
Fig. 1 is the three-dimensional view of full-automatic casting cooling integrated machine of the present invention;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the structure chart of hammering device in Fig. 1;
Fig. 4 is the front view of Fig. 3;
Fig. 5 is the structure chart of conveying mechanism and turn-draw device in Fig. 1;
Fig. 6 is the front view of Fig. 5;
Fig. 7 be in Fig. 6 A to sectional view.
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only the part of the embodiment of the present invention, instead of all the embodiments.Base Embodiment in the present invention, those of ordinary skill in the art obtained without creative efforts it is all its His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention In explaining relative position relation, motion conditions under a certain particular pose (as shown in drawings) between each component etc., if should When particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, in the present invention such as relating to the description of " first ", " second " etc. be only used for description purpose, and it is not intended that Indicate or imply its relative importance or the implicit quantity for indicating indicated technical characteristic.Define as a result, " first ", At least one this feature can be expressed or be implicitly included to the feature of " second ".In the description of the present invention, " multiple " contain Justice is at least two, such as two, three etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " connection ", " fixation " etc. should be interpreted broadly, For example, " fixation " can be fixedly connected or be detachably connected or integral;Can be mechanical connection or Electrical connection;It can be directly connected, can also be indirectly connected by intermediary, can be the connection inside two elements or two The interaction relationship of a element, unless otherwise restricted clearly.It for the ordinary skill in the art, can basis Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
In addition, the technical solution between each embodiment of the present invention can be combined with each other, but must be general with this field Logical technical staff can be implemented as basis, will be understood that when the combination appearance of technical solution is conflicting or can not realize this The combination of technical solution is not present, also not the present invention claims protection domain within.
The present invention provides a kind of full-automatic casting cooling integrated machine 100, it is intended to solve to cause due to cobbing alloy Blocky size it is uneven, it is in irregular shape the problem of.
With reference to Fig. 1~Fig. 7, the full-automatic casting cooling integrated machine 100 of the present embodiment includes funnel trough 1 and is arranged on institute The mold 11 of 1 lower section of funnel trough is stated, the full-automatic casting cooling integrated machine 100 further includes conveying mechanism, the conveying mechanism 1 lower section of funnel trough is arranged on the mold of 1 lower section of funnel trough is delivered to next mechanism;The full-automatic casting Cooling integrated machine 100, which further includes, is arranged on the seaming roll 3 of 1 side of funnel trough, for will be sent from the seaming roll 3 Mold 11 on processed product carry out the hammering device 4 of hammering disconnection, for will send from the hammering device 4 Mold 11 carries out the turn-draw device 5 of overturning demoulding and the mold 11 for will be sent at turn-draw device 5 It is delivered to the promotion conveying device 6 of next device and for cooling down the cooling conveying device 7 of product and being arranged on described cold But the collection device 10 of 7 lower section of conveying device.
In the present invention, it is provided with funnel trough 1 in the rack of the full-automatic casting cooling integrated machine 100 and is arranged on leakage The mold 11 of 1 lower section of bucket.It can pass through high temperature woven hose between the mold 11 of 1 lower section of the funnel trough 1 and the funnel trough Connection, for the molten metal injected out of funnel trough 1 to be input in mold 11.
Specifically, the workflow of the full-automatic casting cooling integrated machine 100 is:Metallic solution is injected through funnel trough 1 To the mold 11 of lower section, and mold 11 is delivered to by the transmission of conveying mechanism at seaming roll 3, in the work of the seaming roll 3 Under, the air in mold 11 is discharged, increasing its interior density is molded molten metal.It should be noted that the discharge mold Air in 11, in particular to discharge mold in product to be formed air, by extrusion die surface, compress production to be formed Product, and then it is discharged the air in it.After a period of time, the conveying mechanism continues mold 11 being sent to hammering device 4, The hammering device 4 is disconnected the alloy of 11 one of mold, and by mould under the action of the chain of conveying mechanism by ironwork Tool 11 carries out 180 ° of overturnings, makes the alloy automatic demoulding in mold 11.Product after automatic demoulding by promotion conveying device 6 into One step is sent at cooling conveying device 7, and alloy product, while can be cold during the conveying of cooling conveying device 7 But.The cooled next product of cooling conveying device 7 is eventually passed through to be collected at collection device 10.
Full-automatic casting cooling integrated machine 100 using the present invention solve due to cobbing alloy and caused by it is blocky Size is uneven, it is in irregular shape the problem of, while all-in-one machine using the present invention optimizes production environment, reduces labour, Improve production efficiency.
Wherein, it is the mold 11 with multistation for multiplying the mold 11 of dress metal product, is arranged in matrix form, simultaneously Multiply and put multiple products.
It should be noted that full-automatic casting cooling integrated machine as shown in Figure 1, the part body is hidden thereon With the enclosure interior of the all-in-one machine, it is illustrated that in do not show all structures completely.
Further, the full-automatic casting cooling integrated machine 100 further includes axial flow blower, and the axial flow blower is arranged on Close to the side of the water cooling seaming roll 3.
Specifically, the conveying mechanism includes engine base 40 and the drive component being arranged on the engine base 40, the drive Dynamic component includes being arranged on the magneto 57 on the engine base 40, the deceleration connecting by belt with the magneto 57 Machine 56, shaft coupling 55 and the transmission shaft 54 being connect with the shaft coupling 55, the conveying mechanism, which further includes, is arranged on the machine Carrier bar 51 on seat 40, the carrier bar 51 is placing mold 11 with transmission mask 11;The conveying mechanism, which further includes, to be arranged on The sprocket wheel 52 of 40 side of engine base, the transmission shaft 54 wear the sprocket wheel 52 in the driving lower band of the magneto 57 The sprocket wheel 52 is moved to rotate.
In the present embodiment, the conveying mechanism is conveyed by the carrier bar 51 and drive component being arranged on the engine base 40 Mold 11.The ingot being loaded into mold 11 is put on carrier bar 51, and carrier bar 51 is constantly driven under the driving of drive component. As described in Figure 5, multiple molds 11 are placed on carrier bar 51, continuous onwards transmission.In the end that carrier bar 51 transmits, mold 11 is in quilt It is sent at this point, by under the drive of driving mechanism, overturns to the collecting tank 53, make in mold 11 by upper one hammering In the ingot overturning demoulding to collecting tank 53 broken up in device 4.
In another preferred embodiment, the hammering device 4 includes being arranged on motor 41 on the engine base 40, close The motor 41 is arranged on the hammering component on the engine base 40, and the hammering component includes rack 44, is arranged on rack 44 The first belt pulley 48 and the second belt pulley 46 of side, first belt pulley 346 lead to the belt pulley on the motor It crosses belt 47 to be connected, be connected between second belt pulley 46 and first belt pulley 48 by belt 47, in motor First belt pulley 48 is driven to be rotated with second belt pulley 46 under 47 driving;The hammering component, which further includes, to be connected to First driven shaft 42 on first belt pulley 46 and the second driven shaft 45 being connected on the second belt pulley 46, described second Balance weight iron 43 is additionally provided on driven shaft 46, the rack 44 is provided with ram 411 on the crossbeam far from the motor 41, The hammering to workpiece is realized during being moved back and forth under drive of the rack 44 in the balance weight iron 43.
In the present embodiment, the balance weight iron 43 is configured on second belt pulley 46, and specific motion process is as follows: The motor 41 drives first belt pulley 48 to rotate after starting, the first belt pulley into 48 and drive second be attached thereto Belt pulley 48 rotates, and will also turn under the drive of the first belt pulley 48 with the first driven shaft 42 that first belt pulley 46 is connect It is dynamic, and also rotated with the second driven shaft 45 of second belt pulley 46.Why on the second belt pulley 46 counterweight is set Iron 43, the rack 44 for mainly driving entire hammering component using the weight of balance weight iron 43 itself pump.Work as counterweight When iron 43 moves downward under the drive of second driven shaft 45, the rack 44 will be driven under the action of the gravity of balance weight iron 43 It moves downward.When being moved upwards under drive of the balance weight iron 43 in the second driven shaft 45, the weight phase of balance weight iron 43 When moving upwards in hauling the rack 44, constantly rotated, and then the rack 44 is driven to complete up and down by balance weight iron 43 Reciprocating motion.It is electronic described in 44 principle of rack during the rack 44 moves reciprocatingly in the vertical direction Ram hammering workpiece on the crossbeam of machine 41, by the ingot that workpiece hammer section is fritter.
Further, the hammering device, which further includes, is arranged on 41 side of motor and positioned at 48 He of the first belt pulley The protection board 49 of second belt pulley, 46 lower section.The protection board 49 is used to, when the ram hammers workpiece, prevent hammering The hit belt of metal fragment.Since belt 47 is rubber, and workpiece is the stronger metalwork of hardness, and due to hammering into shape The metal pieces to disperse away under the great dynamics hit, with stronger kinetic energy, it will cause to damage to the belt of rubber material Wound influences the service life of whole device.
Further, the cooling conveying device 7 includes conveyer belt and the refrigeration machine being arranged on above the conveyer belt 8。
The cooling conveying device 7 is connected with shunting sieve 9 far from described one end for promoting conveying device 6, described to collect dress It puts 10 and is arranged on 9 lower section of shunting sieve.The shunting sieve 9 will screen away less than a certain size fine grained chippings, can will divide The screen size of stream sieve 9 is arranged as required to, and such as by screen size is set as that the fragment less than below 20mm can be screened away.
The seaming roll 3 is water cooling seaming roll 3, and the seaming roll 3 includes 3 ontology of seaming roll and is arranged on the rolling 3 both sides of roller are used to install the mounting base of 3 ontology of seaming roll.
It these are only the preferred embodiment of the present invention, be not intended to limit the scope of the invention, it is every to utilize this hair The equivalent structure or equivalent flow shift that bright specification and accompanying drawing content are made directly or indirectly is used in other relevant skills Art field, is included within the scope of the present invention.

Claims (9)

1. a kind of full-automatic casting cooling integrated machine, which is characterized in that including funnel trough and be arranged below the funnel trough Mold, the full-automatic casting cooling integrated machine further includes conveying mechanism, and the conveying mechanism is arranged under the funnel trough Side by the mold below the funnel trough being delivered to next mechanism;The full-automatic casting cooling integrated machine further includes setting Seaming roll in the funnel trough side, for the processed product on the mold sent from the seaming roll to be hammered into shape Hammering device, the mold for will be sent from the hammering device struck off out carries out the overturning demoulding dress of overturning demoulding It puts and for the mold sent at turn-draw device to be delivered to the promotion conveying device of next device and use In the collection device for cooling down the cooling conveying device of product and being arranged below the cooling conveying device.
2. full-automatic casting cooling integrated machine according to claim 1, which is characterized in that the conveying mechanism includes engine base And be arranged on the drive component on the engine base, the driving component include being arranged on magneto on the engine base, with The speed reducer, shaft coupling and the transmission shaft being connect with the shaft coupling that are connected by belt of the magneto, it is described defeated Mechanism is sent to further include the carrier bar being arranged on the engine base, the carrier bar is placing mold with transmission mask;The conveyer Structure further includes the sprocket wheel for being arranged on the engine base side, and the transmission shaft wears the sprocket wheel in the driving of the magneto It is lower to drive the sprocket wheel rotation.
3. full-automatic casting cooling integrated machine according to claim 2, which is characterized in that the turn-draw device includes The collecting tank of the carrier bar end is arranged on, is reversed at the turn-draw device to ingot in the mould It is collected after break away from moulds.
4. full-automatic casting cooling integrated machine according to claim 2, which is characterized in that the hammering device is arranged on institute The hammering component stated the motor on engine base, be arranged on close to the motor on the engine base, the hammering component include machine On frame, the first belt pulley and the second belt pulley for being arranged on the rack side, first belt pulley and the motor Belt pulley be connected by belt, connected between second belt pulley and first belt pulley by belt, with described First belt pulley and second pulley rotation are driven under the driving of motor;The hammering component, which further includes, to be connected to First driven shaft on first belt pulley and the second driven shaft being connected on the second belt pulley, in the second driven shaft Be additionally provided with balance weight iron, the rack is provided with ram on the crossbeam far from the motor, in the rack in institute State the hammering realized when being moved back and forth under the drive of balance weight iron to workpiece.
5. full-automatic casting cooling integrated machine according to claim 4, which is characterized in that the hammering device, which further includes, to be set It puts in the motor side and the protection board below first belt pulley and the second belt pulley.
6. full-automatic casting cooling integrated machine according to claim 1, which is characterized in that the full-automatic casting cooling one Body machine further includes axial flow blower, and the axial flow blower is positioned close to the side of the seaming roll.
7. full-automatic casting cooling integrated machine according to claim 1, which is characterized in that the cooling conveying device includes Conveyer belt and the refrigeration machine being arranged on above the conveyer belt.
8. full-automatic casting cooling integrated machine according to claim 1, which is characterized in that the cooling conveying device is separate Described one end for promoting conveying device is connected with shunting sieve, and the collection device is arranged on the shunting sieve lower section.
9. according to claim 1~8 any one of them full-automatic casting cooling integrated machine, which is characterized in that the seaming roll For water cooling seaming roll, the seaming roll includes rolling roller body and to be arranged on the rolling roller body both sides described for installing Roll the mounting base of roller body.
CN201810169925.7A 2018-03-01 2018-03-01 Full-automatic casting cooling integrated machine Pending CN108188383A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810169925.7A CN108188383A (en) 2018-03-01 2018-03-01 Full-automatic casting cooling integrated machine

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Application Number Priority Date Filing Date Title
CN201810169925.7A CN108188383A (en) 2018-03-01 2018-03-01 Full-automatic casting cooling integrated machine

Publications (1)

Publication Number Publication Date
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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN113547106A (en) * 2021-06-08 2021-10-26 玫德集团威海有限公司 Three-dimensional cooling warehouse for V-method casting counterweight iron blocks
CN115007841A (en) * 2022-07-01 2022-09-06 铜陵康达铝合金制品有限责任公司 Electric automobile aluminum-based material smelts forming device for foundry goods

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JPS57160853U (en) * 1981-03-31 1982-10-08
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113547106A (en) * 2021-06-08 2021-10-26 玫德集团威海有限公司 Three-dimensional cooling warehouse for V-method casting counterweight iron blocks
CN113547106B (en) * 2021-06-08 2022-10-18 玫德集团威海有限公司 Three-dimensional cooling warehouse for V-method casting counterweight iron blocks
CN115007841A (en) * 2022-07-01 2022-09-06 铜陵康达铝合金制品有限责任公司 Electric automobile aluminum-based material smelts forming device for foundry goods
CN115007841B (en) * 2022-07-01 2023-08-15 铜陵康达铝合金制品有限责任公司 Forming device for smelting castings by using aluminum-based materials of electric automobiles

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