CN108179493A - A kind of method using polyethylene waste material green production environmental-protection net - Google Patents
A kind of method using polyethylene waste material green production environmental-protection net Download PDFInfo
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- CN108179493A CN108179493A CN201711330732.7A CN201711330732A CN108179493A CN 108179493 A CN108179493 A CN 108179493A CN 201711330732 A CN201711330732 A CN 201711330732A CN 108179493 A CN108179493 A CN 108179493A
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- Prior art keywords
- polyethylene
- immersion
- waste material
- protection net
- waste
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/44—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
- D01F6/46—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/09—Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Artificial Filaments (AREA)
Abstract
A kind of method using polyethylene waste material green production environmental-protection net, step are:S1. waste polyethylene is crushed, is then fed into decomposing pool immersion;S2. the waste polyethylene after immersion is put into reaction kettle together with the clear water of immersion, is kept for 10 20 minutes;S3. the waste polyethylene in reaction kettle is poured out, and dried, be then fed into dry setting and processing is dried;S4. dried waste polyethylene is granulated, obtains regenerated polythene particle;S5. regenerated polythene particle in mass ratio:Pentaerythritol stearate:Amino resins:Antistatic agent=100:2~5:5:0.3~2 ratio carries out dispensing, in stirrer for mixing, obtains mixture;S6. mixture is subjected to pressurization extrusion, filtering, is sprayed from spinning head, dynamic analysis of spinning enters acetone or magnetized water coagulating bath solidification forming after the air layer of 10~50mm, and Regenerated Polyester Fibres are made;S7. Regenerated Polyester Fibres are woven, you can obtain finished product protection network.
Description
Technical field:
The present invention relates to resource regeneration technical fields, and in particular to a kind of to utilize polyethylene waste material green production environmental-protection
The method of net.
Background technology:
Since nineteen thirty modern plastics industry is formed, by the rapid development of more than 80 years, plastics industry had become gently
The mainstay of industry.While the extensive use of plastic product, huge plastic pollution is also produced, to the ecology in the whole world
Environment causes great destruction.Processing method to waste plastic garbage is mainly landfill disposal and burning disposal, however is filled
Processing increases land resource pressure since its occupied space is larger, simultaneously because useless modeling is difficult to degrade, it is serious to hamper water
Infiltration and underground water circulation, secondly additive in useless modeling can also be to soil reclamation secondary pollution.Burning disposal is due to burning
CO, polycyclic aromatic compound and the heavy metal of generation can together discharge with flue dust and incineration residue and environment caused very
Big pollution.With the progress of science and technology, start to occur carrying out regenerating and modifying to waste plastic using plastic reclaimed machinery,
Really resources circulation is realized in consciousness.
But, impurity content poor using the modified plastics of prior art production and its physics and chemistry and mechanical performance of product
Higher, poor toughness is frangible, and durability is undesirable, affects the utilization of modified plastics and its use of product.
Invention content:
It is good that the technical problems to be solved by the invention are to provide a kind of antistatic property, and elasticity is good, fire-retardant, ageing-resistant
Protection network preparation method.
The technical problems to be solved by the invention are realized using following technical solution:
A kind of method using polyethylene waste material green production environmental-protection net, step are as follows:
S1. waste polyethylene is crushed, is then fed into decomposing pool immersion, time control was at 20-80 hours, temperature
30-55℃;Since waste polyethylene surface impurity content is more, it is necessary to carry out immersion removal of impurities;And tradition is carried out clearly by cleaning equipment
It washes, the slightly solubility impurity on surface can not be removed, it is unfavorable to the raising of final product quality;
S2. the waste polyethylene after immersion is put into reaction kettle together with the clear water of immersion, temperature in the kettle control exists
60-85 DEG C, kettle pressure 3-10MPa is kept for 10-20 minutes;Purpose is that the slightly solubility substance of polyethylene surface is made to be detached from polyethylene,
This method is inventor according to practical working experience gained, weight ratio experiment by parameter selection many times and many times
The one group of most effective data area obtained afterwards thoroughly solves the contaminant problems of waste polyethylene;
S3. the waste polyethylene in reaction kettle is poured out, and dried, be then fed into dry setting and processing is dried;
Above-mentioned drying is carried out in vacuum cold wind drier, 45-55 DEG C of drying temperature;Conventional method is straight after drying
Granulation is connect, comminutor thus can be made to generate a large amount of flue gases, the environment in workshop is impacted;And the application passes through cold air drying
Afterwards, solve the problems, such as that flue gas diffuses in granulation process, smoke yields are few, no bad smell;
S4. dried waste polyethylene is granulated, obtains regenerated polythene particle;The particle impurity content is low, product
Matter is good;
S5. regenerated polythene particle in mass ratio:Pentaerythritol stearate:Amino resins:Antistatic agent=100:2~
5:5:0.3~2 ratio carries out dispensing, in stirrer for mixing, obtains mixture;
S6. mixture is subjected to pressurization extrusion, filtering, is sprayed from spinning head, dynamic analysis of spinning passes through the air of 10~50mm
Enter acetone or magnetized water coagulating bath solidification forming after layer, Regenerated Polyester Fibres are made;
S7. Regenerated Polyester Fibres are woven, you can obtain finished product protection network.
Further, action is kept stirring while immersion in above-mentioned steps S2.
Further, above-mentioned mixing speed is 150-300 revs/min.
Further, the preparation method of above-mentioned antistatic agent is:By the aliphatic amine polyoxyethylene ether of 40~60 parts by weight, 10
The Polyethylene Glycol Bisglycidyl Ether of~18 parts by weight, 3~8 parts by weight neopelex be uniformly mixed, successively slowly
The silane coupling agent of 2~4 parts by weight and the polyurethanes wetting dispersing agent of 0.2~0.8 parts by weight are added in, after feeding intake, often
Temperature 20~30min of stirring, obtains antistatic agent;
In above-mentioned antistatic agent ingredient, aliphatic amine polyoxyethylene ether is soluble easily in water as common antistatic composition, has
Excellent level dyeing, diffusion, can improve the strength to spin and rub resistance power;Polyethylene Glycol Bisglycidyl Ether changes as common
Property agent can improve the tensile strength and elongation at break of fiber;Matching surface activating agent neopelex and performance
Excellent polyurethanes wetting dispersing agent, wetting and dispersing ensure that antistatic property, improve the toughness of polyester fiber.
Further, the silane coupling agent is vinyltriacetoxy silane, three tert-butyl peroxide silicon of vinyl
One or more groups in alkane, anilinomethyl trimethoxy silane, gamma-methyl allyl acyloxypropyl methyl dimethoxysilane
It closes.
The beneficial effects of the invention are as follows:Polyester fiber prepared by the present invention, using waste polyethylene as matrix, cost
Low, raw material is easy to get;And by secondary granulation, the compatibility with auxiliary material can be improved, avoids the occurrence of the phenomenon that being separated from each other, simultaneously
The intensity of polyester fiber is also improved, the polyester fiber prepared does fracture strength >=3.05cN/dtex, wet breaking strength >=
1.75cN/dtex, wet modulus >=0.38cN/dtex, spinnability is excellent, while heatproof combustion resistance is excellent.
Specific embodiment:
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
Embodiment 1
A kind of method using polyethylene waste material green production environmental-protection net, step are as follows:
S1. waste polyethylene is crushed, is then fed into decomposing pool immersion, time control was at 20-80 hours, temperature
30-55℃;Since waste polyethylene surface impurity content is more, it is necessary to carry out immersion removal of impurities;And tradition is carried out clearly by cleaning equipment
It washes, the slightly solubility impurity on surface can not be removed, it is unfavorable to the raising of final product quality;
S2. the waste polyethylene after immersion is put into reaction kettle together with the clear water of immersion, temperature in the kettle control exists
60-85 DEG C, kettle pressure 3-10MPa is kept for 10-20 minutes;Purpose is that the slightly solubility substance of polyethylene surface is made to be detached from polyethylene,
This method is inventor according to practical working experience gained, weight ratio experiment by parameter selection many times and many times
The one group of most effective data area obtained afterwards thoroughly solves the contaminant problems of waste polyethylene;
S3. the waste polyethylene in reaction kettle is poured out, and dried, be then fed into dry setting and processing is dried;
Above-mentioned drying is carried out in vacuum cold wind drier, 45-55 DEG C of drying temperature;Conventional method is straight after drying
Granulation is connect, comminutor thus can be made to generate a large amount of flue gases, the environment in workshop is impacted;And the application passes through cold air drying
Afterwards, solve the problems, such as that flue gas diffuses in granulation process, smoke yields are few, no bad smell;
S4. dried waste polyethylene is granulated, obtains regenerated polythene particle;The particle impurity content is low, product
Matter is good;
S5. regenerated polythene particle in mass ratio:Pentaerythritol stearate:Amino resins:Antistatic agent=100:2:
5:0.3 ratio carries out dispensing, in stirrer for mixing, obtains mixture;
S6. mixture is subjected to pressurization extrusion, filtering, is sprayed from spinning head, dynamic analysis of spinning passes through the air of 10~50mm
Enter acetone or magnetized water coagulating bath solidification forming after layer, Regenerated Polyester Fibres are made;
S7. Regenerated Polyester Fibres are woven, you can obtain finished product protection network.
Embodiment 2
A kind of method using polyethylene waste material green production environmental-protection net, step are as follows:
S1. waste polyethylene is crushed, is then fed into decomposing pool immersion, time control was at 20-80 hours, temperature
30-55℃;Since waste polyethylene surface impurity content is more, it is necessary to carry out immersion removal of impurities;And tradition is carried out clearly by cleaning equipment
It washes, the slightly solubility impurity on surface can not be removed, it is unfavorable to the raising of final product quality;
S2. the waste polyethylene after immersion is put into reaction kettle together with the clear water of immersion, temperature in the kettle control exists
60-85 DEG C, kettle pressure 3-10MPa is kept for 10-20 minutes;Purpose is that the slightly solubility substance of polyethylene surface is made to be detached from polyethylene,
This method is inventor according to practical working experience gained, weight ratio experiment by parameter selection many times and many times
The one group of most effective data area obtained afterwards thoroughly solves the contaminant problems of waste polyethylene;
S3. the waste polyethylene in reaction kettle is poured out, and dried, be then fed into dry setting and processing is dried;
Above-mentioned drying is carried out in vacuum cold wind drier, 45-55 DEG C of drying temperature;Conventional method is straight after drying
Granulation is connect, comminutor thus can be made to generate a large amount of flue gases, the environment in workshop is impacted;And the application passes through cold air drying
Afterwards, solve the problems, such as that flue gas diffuses in granulation process, smoke yields are few, no bad smell;
S4. dried waste polyethylene is granulated, obtains regenerated polythene particle;The particle impurity content is low, product
Matter is good;
S5. regenerated polythene particle in mass ratio:Pentaerythritol stearate:Amino resins:Antistatic agent=100:5:
5:1 ratio carries out dispensing, in stirrer for mixing, obtains mixture;
S6. mixture is subjected to pressurization extrusion, filtering, is sprayed from spinning head, dynamic analysis of spinning passes through the air of 10~50mm
Enter acetone or magnetized water coagulating bath solidification forming after layer, Regenerated Polyester Fibres are made;
S7. Regenerated Polyester Fibres are woven, you can obtain finished product protection network.
The preparation method of above-mentioned antistatic agent is:By the aliphatic amine polyoxyethylene ether of 40~60 parts by weight, 10~18 weight
The Polyethylene Glycol Bisglycidyl Ether of part, the neopelex of 3~8 parts by weight are uniformly mixed, and are slowly added to 2~4 successively
The polyurethanes wetting dispersing agent of the silane coupling agent of parts by weight and 0.2~0.8 parts by weight, after feeding intake, stirring at normal temperature 20
~30min, obtains antistatic agent.
The embodiment 1-2 fibers prepared are tested for the property, as a result such as following table:
As can be seen from the above table, dacron fabric surface resistivity of the present invention is larger, and antistatic property is lasting and excellent.
With excellent dry fracture strength, wet breaking strength, wet modulus, heat-proof combustion-resistant performance, it is suitble to large-scale industrial production.
The basic principles, main features and the advantages of the invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
- A kind of 1. method using polyethylene waste material green production environmental-protection net, it is characterised in that step is as follows:S1. waste polyethylene is crushed, is then fed into decomposing pool immersion, time control was at 20-80 hours, temperature 30-55 ℃;S2. the waste polyethylene after immersion is put into reaction kettle together with the clear water of immersion, temperature in the kettle is controlled in 60-85 DEG C, kettle pressure 3-10MPa is kept for 10-20 minutes;S3. the waste polyethylene in reaction kettle is poured out, and dried, be then fed into dry setting and processing is dried;Above-mentioned drying is carried out in vacuum cold wind drier, 45-55 DEG C of drying temperature;S4. dried waste polyethylene is granulated, obtains regenerated polythene particle;S5. regenerated polythene particle in mass ratio:Pentaerythritol stearate:Amino resins:Antistatic agent=100:2~5:5: 0.3~2 ratio carries out dispensing, in stirrer for mixing, obtains mixture;S6. mixture is subjected to pressurization extrusion, filtering, is sprayed from spinning head, dynamic analysis of spinning is after the air layer of 10~50mm Into acetone or magnetized water coagulating bath solidification forming, Regenerated Polyester Fibres are made;S7. Regenerated Polyester Fibres are woven, you can obtain finished product protection network.
- 2. a kind of method using polyethylene waste material green production environmental-protection net according to claim 1, feature exist In:Above-mentioned antistatic agent is made of the component of following parts by weight:Aliphatic amine polyoxyethylene ether 40~60, polyethylene glycol shrink Glycerin ether 10~18, neopelex 3~8, silane coupling agent 2~4 and polyurethanes wetting dispersing agent 0.2~0.8.
- 3. a kind of method using polyethylene waste material green production environmental-protection net according to claim 2, feature exist In:The preparation method of above-mentioned antistatic agent is:By aliphatic amine polyoxyethylene ether, Polyethylene Glycol Bisglycidyl Ether, detergent alkylate Sodium sulfonate is uniformly mixed, and is slowly added to silane coupling agent and polyurethanes wetting dispersing agent, after feeding intake, stirring at normal temperature successively 20~30mi n, obtain antistatic agent.
- 4. a kind of method using polyethylene waste material green production environmental-protection net according to claim 2, feature exist In:The silane coupling agent is vinyltriacetoxy silane, three tert-butyl peroxide silane of vinyl, anilinomethyl front three One or more combinations in oxysilane, gamma-methyl allyl acyloxypropyl methyl dimethoxysilane.
- 5. a kind of method using polyethylene waste material green production environmental-protection net according to claim 1, feature exist In:Action is kept stirring while immersion in above-mentioned steps S2.
- 6. a kind of method using polyethylene waste material green production environmental-protection net according to claim 6, feature exist In:Above-mentioned mixing speed is 150-300 revs/min.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111088545A (en) * | 2019-12-12 | 2020-05-01 | 浙江恒澜科技有限公司 | Preparation method of cationic dye dyeable regenerated cotton-like polyester fiber |
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CN104178841A (en) * | 2014-08-07 | 2014-12-03 | 山东滨州波涛化纤制品有限公司 | Method for manufacturing safety nets by waste polyester bottles |
CN105856456A (en) * | 2016-04-28 | 2016-08-17 | 安徽省华晨塑业科技有限公司 | Energy-saving regeneration process for waste foamed plastic |
CN105906904A (en) * | 2016-04-28 | 2016-08-31 | 安徽省华晨塑业科技有限公司 | Energy-saving environment-friendly process for preparing high-pressure polyethylene with waste packaging films |
KR101729954B1 (en) * | 2016-10-18 | 2017-04-25 | 도현민 | Manufacturing method of industrial PET yarn |
-
2017
- 2017-12-13 CN CN201711330732.7A patent/CN108179493A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101691152A (en) * | 2009-10-12 | 2010-04-07 | 汇投投资有限公司 | Recycled netlike object bearing bag |
CN104178841A (en) * | 2014-08-07 | 2014-12-03 | 山东滨州波涛化纤制品有限公司 | Method for manufacturing safety nets by waste polyester bottles |
CN105856456A (en) * | 2016-04-28 | 2016-08-17 | 安徽省华晨塑业科技有限公司 | Energy-saving regeneration process for waste foamed plastic |
CN105906904A (en) * | 2016-04-28 | 2016-08-31 | 安徽省华晨塑业科技有限公司 | Energy-saving environment-friendly process for preparing high-pressure polyethylene with waste packaging films |
KR101729954B1 (en) * | 2016-10-18 | 2017-04-25 | 도현민 | Manufacturing method of industrial PET yarn |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111088545A (en) * | 2019-12-12 | 2020-05-01 | 浙江恒澜科技有限公司 | Preparation method of cationic dye dyeable regenerated cotton-like polyester fiber |
CN111088545B (en) * | 2019-12-12 | 2022-05-06 | 浙江恒逸石化研究院有限公司 | Preparation method of cationic dye dyeable regenerated cotton-like polyester fiber |
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Application publication date: 20180619 |