CN108177413A - The production method of improved warm-keeping cushion set - Google Patents
The production method of improved warm-keeping cushion set Download PDFInfo
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- CN108177413A CN108177413A CN201711429505.XA CN201711429505A CN108177413A CN 108177413 A CN108177413 A CN 108177413A CN 201711429505 A CN201711429505 A CN 201711429505A CN 108177413 A CN108177413 A CN 108177413A
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- 238000009940 knitting Methods 0.000 claims abstract description 8
- 238000009958 sewing Methods 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 53
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- 238000001914 filtration Methods 0.000 claims description 25
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Classifications
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
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- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Thermal Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention provides a kind of production methods of improved warm-keeping cushion set, belong to and knit dyeing technique field.It solves existing automobile cushion set and takes the technical problems such as uncomfortable, texture is poor, quality is bad.The production method of this improved warm-keeping cushion set, the production method include the following steps：A, bottom fabric is selected；Bottom fabric selects PVC film, b, selection surface layer fabric；Surface layer fabric selects flannelette；C, intermediate fabric layer is selected, intermediate fabric layer selects warp knitting cloth；D, dyeing is handled；E, it is compound；Surface layer fabric is combined on the one side of intermediate fabric layer by set composite；Bottom fabric by set composite is combined to the other side face of intermediate fabric layer, surface layer fabric, intermediate fabric layer and bottom fabric is made to form cushion cover fabric；F, it dries, is dried cushion cover fabric by drying unit；G, it sews；Cushion cover fabric is sewn by automobile cushion set by sewing machine.The automobile cushion set that the present invention makes has many advantages, such as ride comfort.
Description
Technical field
The invention belongs to knit dyeing technique field, it is related to a kind of production method of improved warm-keeping cushion set.
Background technology
Automobile has gradually been spread in daily life, but automobile is still divided into low-grade and medium-to-high grade, spy
It is not low-grade automobile, configuration is comparatively poor, for example, the seat-cover fabric generally use nonwoven fabric cloth of low-grade automobile, woven fabric face
The easy dirty and difficult cleaning of material in order to overcome this problem, is usually bought automobile cushion set and is set on woven fabric seat, work as cushion
After having covered dirty, remove cushion cover and cleaned, it is very convenient, in taxi and car, in order to reduce purchase vehicle cost, lead to
Frequently with the method.Automobile cushion set one layer of woven fabric of generally use currently on the market sews, and feel and taking sense relax
Appropriateness is poor, and aesthetic appearance and class sense are also poor, and because the surface for taking often woven fabric is easy to wear and damaged.With vapour
Increasingly competitive, the public affairs for example, taxi company and currently on the market drop drop are called a taxi of vehicle passenger traffic industry and taxi trade
It takes charge of and there is competition, tourist corporation and passenger company have competition, improve shelves of the passenger to the comfort of seating and raising vehicle
The secondary promotion to competition play the role of it is positive, therefore, it is necessary to automobile cushion cover carry out quality promotion.
Invention content
The purpose of the present invention is being directed to existing technology, there are the above problems, it is proposed that a kind of improved warm-keeping cushion set
Production method, the production method have the characteristics that producing efficiency is high, while the warm-keeping cushion tackling that the production method is made
There is the characteristics of quality is higher.
The purpose of the present invention can be realized by following technical proposal：A kind of production method of improved warm-keeping cushion set,
The production method includes the following steps：A, bottom fabric is selected；Bottom fabric selects PVC film, b, selection surface layer fabric；Surface layer
Fabric selects flannelette；C, intermediate fabric layer is selected, intermediate fabric layer selects warp knitting cloth；D, dyeing is handled；Prepare a dye vat,
Dye liquor is added in inside dye vat, surface layer fabric and intermediate fabric layer are put into dye vat and carry out dyeing processing, the time of dyeing is
2-3 hour, dye vat are connected with a liquid waste treating apparatus；
E, it is compound；Surface layer fabric is combined on the one side of intermediate fabric layer by set composite；Pass through set composite
Bottom fabric is combined to the other side face of intermediate fabric layer, so as to make surface layer fabric, intermediate fabric layer and bottom fabric shape
Into cushion cover fabric；F, it dries, is dried cushion cover fabric by drying unit；G, it sews；By sewing machine by cushion cover face
Material is sewn into automobile cushion set.The bottom fabric of automobile cushion set selects PVC film, when accidentally overturning cup etc. in automobile
It when on seat, prevents water from being penetrated into from cushion cover into automotive seat, plays the role of waterproof.Surface layer fabric selects flannelette, due to
Flannelette has preferable flexibility and texture, improves the riding comfort and aesthetics of cushion cover, and protect with preferable
Warm property.Surface layer fabric and intermediate fabric layer are put into dye vat and carry out dyeing processing, makes surface layer flannelette and middle layer warp knitting cloth
Color keep uniformity, reduce aberration.
Dye vat in above-mentioned steps d includes the cylinder body with cavity volume, and the top of cylinder body has the opening being connected with cavity volume,
Opening sets cylinder cap, and the cylinder body includes internal layer and outer layer, filled cavity is formed between internal layer and outer layer, is filled in filled cavity
Foaming agent, input pipe and efferent duct are vertically arranged in the filled cavity, and the input pipe and efferent duct are respectively at described
Both sides in cylinder body filled cavity, the outer layer of the cylinder base offer mounting hole one and mounting hole two, mounting hole one and installation
Hole two is respectively at the both sides at cylinder base center, and the top of the input pipe is blind end, and the bottom end of input pipe is from cylinder body bottom
For the filled cavity in portion through and out the mounting hole one, the top of the efferent duct is blind end, and the bottom end of efferent duct is from cylinder
The filled cavity of body bottom through and out the mounting hole two, the side wall of the input pipe be connected with several inputs be in charge of and with
Input pipe is connected, and several other ends being in charge of that input pass through the side wall of cylinder body internal layer and bottom to be connected with the cavity volume of cylinder body,
The side wall of the efferent duct is connected with several outputs and is in charge of and is connected with efferent duct, and several other ends being in charge of that export pass through cylinder
The side wall of internal layer and bottom are connected with the cavity volume of cylinder body, are connected with and are circulated throughout between the input pipe and the bottom end of efferent duct
Filter device.Flannelette is during dyeing, and due to the characteristic of its cloth, the partes villosa branch of fabric generates fraction of hair loss and shows
As the villus dropped out is distributed in dye liquor, influences the uniformity of dyeing, and there are some other impurity in dye vat, all can be right
The quality of dyeing impacts, and therefore, it is necessary to the villus in dye vat and other impurities are removed.By surface layer fabric flannelette and
Intermediate fabric layer warp knitting cloth is put into the cavity volume of dye vat, under the action of circulation filter, if the dye liquor in cavity volume is inhaled into
Dry input enters back into input pipe in being in charge of, and the impurity such as villus in dye liquor enter input pipe with dye liquor, using cycle
The impurity such as villus are filtered by filter device, and the dye liquor after filtering is pushed under the action of circulation filter to output
Pipe, then be in charge of in the cavity volume for being delivered to dye vat by output, in this way, the impurity such as villus in dye vat cavity volume are filtered, prevent villus
It waits that impurity are agglomerating is attached on fabric, improves the effect of dyeing.Dye liquor under the action of circulation filter, constantly with face
Material generates relative motion, prevents stain from depositing, improves the uniformity of dyeing.It is several input be in charge of along cylinder body internal layer side wall and
Bottom is pierced by, and several outputs, which are in charge of along the side wall and bottom of cylinder body internal layer, to be pierced by, and under the action of circulation filter, makes dye vat
Interior dye liquor uniformly fully generates lateral flow and longitudinal flow, further improves the uniformity of dyeing.In addition, dye vat
Filled with foaming agent in filled cavity, play the role of heat preservation, the heat for reducing dye liquor scatters and disappears, and promotes the guarantor of dye liquor temperature
It holds, in addition, input pipe and efferent duct are embedded in filled cavity, reduces the heat caused by dye liquor flows through input pipe and efferent duct
It scatters and disappears, meanwhile, input pipe and efferent duct are not take up the space in dye vat cavity volume.
Above-mentioned circulation filter includes circulating pump, Rose Box and filtration core, has filter chamber, mistake in the Rose Box
The side of filter box has the filtering outlet being connected with filter chamber, and filtering outlet is connected by the input port of pipeline and a check valve
It connects, the delivery outlet of check valve is connect by pipeline with the bottom end of the efferent duct, and the opposite side of the Rose Box has and filtering
The filtered inlet that chamber is connected, filtered inlet are connect by pipeline with the delivery outlet of the circulating pump, and the input port of circulating pump leads to
The delivery outlet that pipeline is crossed with a throttle valve is connect, and the input port of throttle valve is connect by pipeline with the bottom end of the input pipe；Institute
State the top of babinet and offer filter core socket close to filtering outlet side, the filtration core penetrate filter core socket and with it is described
Filtering outlet mutually leans on, and the bottom of the Rose Box offers discharge outlet close to filtered inlet side, is provided at the discharge outlet
Drain cap.Under the action of circulating pump, the dye liquor in dye vat cavity volume is in charge of from several inputs enters input pipe, using throttling
Valve is out of, circulating pump enters Rose Box filter chamber, and the impurity such as villus in dye liquor are blocked by the filtration core in filter chamber, suede
The impurity such as hair are accumulated in filter chamber, when the villus impurity in filter chamber to be discharged, are closed throttle valve, are opened drain cap,
The impurity such as villus from discharge outlet are discharged, when needing replacing filtration core, filtration core is replaced from the taking-up of filter core socket.
Hank yarn cage is provided in the cavity volume of above-mentioned cylinder body, the bottom of hank yarn cage is fixed by the bottom of connecting rod and cylinder body.
It is to prevent from the cloth in dye vat cavity volume from blocking input to be in charge of by the purpose for setting hank yarn cage.
Liquid waste treating apparatus in above-mentioned steps d includes waste liquid barrel, and the bottom level in waste liquid barrel bucket is provided with impeller, leaf
Taking turns can connect its driving mechanism one rotated with one, and the bottom of the waste liquid barrel offers outage, drain at bucket wall
Tapping valve is provided at hole, the waste liquid barrel bucket wall offers inlet opening by proximal portion, feed liquor is provided at the inlet opening
Valve, the liquid feed valve are connected by pipeline with the cavity volume of the dye vat, and a pipette is vertically arranged in the waste liquid barrel,
The bottom end of pipette and the impeller center are mutually close, and the waste liquid barrel and the input of a suction pumps are stretched out in the top of pipette
Mouth connection, the delivery outlet of suction pumps are connected by pipeline with a devil liquor recovery pond.Since the dye liquor in dye vat is repeatedly dyed
Later, stain precipitation and some other impurity are generated in dye liquor, dye liquor is made to cannot be used continuously to form waste liquid, traditional processing
It is directly to discharge waste liquid, causes the pollution of environment, and sustainable usability is poor.This liquid waste treating apparatus will contaminate
Waste liquid in cylinder makes wheel rotation by Pipeline transport to waste liquid barrel, by driving mechanism one, and the waste liquid in waste liquid barrel is revolved
Turn to form whirlpool, the stain precipitation and impurity in waste liquid are thrown toward outside with whirlpool, and pipette is in the center of whirlpool, passes through
Pure stain is drawn in the effect of suction pumps, pure dye liquor is delivered to devil liquor recovery pond, in this way, in waste liquid
Stain precipitates and other impurity have carried out filtration treatment so that the waste liquid in waste liquid pool is convenient for the processing in later stage, so as to carry out weight
Multiple utilization.Stain precipitation and impurity in waste liquid barrel are discharged by tapping valve outside waste liquid barrel.
Above-mentioned driving mechanism one includes motor one, and the impeller is rotatably arranged on the bottom of waste liquid barrel by shaft,
The bottom centre of the waste liquid barrel offers a mounting hole, and sealing bearing is equipped in the mounting hole, and shaft is matched using interference
The suitable inner ring for being located at sealing bearing, the bottom end of shaft pass through the output axis connection of shaft coupling and motor one, the body of motor one
It is fixed by the bottom of link and waste liquid barrel.
Set composite in above-mentioned steps e includes the multiple unit tube in enclosed construction, has Compound Cavity inside multiple unit tube, compound
The both sides of case offer connection Compound Cavity and extraneous inlet port and outlet port respectively, are set between the inlet port and outlet port
There is a foraminous conveyer in grid-shaped, lateral rotation at feed inlet is provided with conveying roll one in the Compound Cavity, it is described multiple
It closes intracavitary and discharge outlet lateral rotation is provided with conveying roll two, the foraminous conveyer is set in conveying roll one and conveying
Between roller two, the conveying roll two can connect its driving mechanism two rotated with one, the both ends of the foraminous conveyer with
And both sides and the inner wall of the multiple unit tube it is mutually close；The suction nozzle of connection Compound Cavity is fixed at the top of the multiple unit tube, it is compound
The bottom of case is fixed with the outlet nozzle of connection Compound Cavity, and the suction nozzle connect by pipeline with an air boost pump, it is described go out
Gas nozzle is connected with regulating valve.Compound to fabric progress, traditional method is that fabric applies glue, then using in compounding machine
Roller carries out pressure rolling to fabric, since flannelette fabric has villus, if answered using the method that roller pressure rolls
It closes, compressing can be generated to villus, destroy fluffy sense and the texture of flannelette.This set composite avoids multiple using roller pressure
It closes, the villus of flannelette is made to keep soft fluffy state, operation principle is that the two sides of intermediate fabric layer is applied gluing first with roller is applied
Surface layer fabric and bottom fabric are fitted to the two sides of middle layer by water, which is prior art products, then will be fitted in one
Surface layer fabric, intermediate fabric layer and the bottom fabric risen is sent into this set composite in the feed inlet of multiple unit tube, passes through transmission net
Band transfers out fabric from discharge port, when fabric is laid on the upper surface of foraminous conveyer, start air boost pump, air from
For suction nozzle to outlet nozzle flow at high speed, the Compound Cavity on foraminous conveyer top is interior to generate hyperbar, is laid on the face on foraminous conveyer
Material is compressed tightly against on foraminous conveyer, compound so as to be carried out to fabric, since the pressure using air is compound to fabric progress,
The villus of surface layer flannelette fabric will not be oppressed, the state so as to which villus be made to keep fluffy, improved the automobile being made and sat
The comfort and aesthetics of the seating of cushion cover.Outlet nozzle is connected with regulating valve, the air pressure according to needed for booster pump in recombination process
Size adjusts the folding of regulating valve, to adjust in recombination process air to the size of the pressure of composite material.
Above-mentioned driving mechanism two includes motor two, and the conveying roll one wears and is fixed with a mandrel, mandrel
The two side that the mode that bearing connects is rotatably arranged on multiple unit tube is respectively adopted in both ends, and the conveying roll two wears and fixes
There is a transmission shaft, the both ends of transmission shaft are fixed on the two side of multiple unit tube by the way of bearing connection, and the one of the transmission shaft
The side wall of multiple unit tube is stretched out at end, and by deceleration mechanism and the output axis connection of motor two, and the body of the motor two passes through
The outer wall of link and multiple unit tube is fixed.
Drying unit in above-mentioned steps f includes warm-air drier and drying box, the delivery outlet of warm-air drier by pipeline with it is described
The input port connection of air boost pump, the drying box inside have drying chamber, drier are provided in drying chamber, drying box
Top has an outlet nozzle of connection drying chamber, and the bottom of drying box has a suction nozzle of connection drying chamber, the warm-air drier it is defeated
Entrance is connect by pipeline with the outlet nozzle of the drying box, and the suction nozzle of the drying box is connected by pipeline and the regulating valve
It connects；Electronic thermometer and electronic moisture meter are provided in the multiple unit tube, the electronic thermometer and electronic moisture meter are logical
It crosses circuit to connect with a controller, the warm-air drier is connect by circuit with the controller.In above-mentioned recombination process
Can side compound boundary dried, start warm-air drier, warm-air drier output hot wind Compound Cavity is entered by suction nozzle by pipeline
It is interior, compound fabric is dried, the hot wind in Compound Cavity is entered by pipeline in drying box by outlet nozzle, drying box
The steam in hot wind is dried in interior drier, and dried hot wind is re-entered reply and closes intracavitary, improves drying
Effect, the electronic thermometer and electronic moisture meter that are arranged in multiple unit tube separately detect the temperature and humidity in Compound Cavity, will believe
It number sends controller to, starts according to the needs of the temperature and humidity in Compound Cavity or close warm-air drier.This drying unit exists
Fabric is dried in compound process, is had the advantages that efficient.
Compared with prior art, the present invention has the following advantages：
1. the present invention, the fabric of automobile cushion set is combined by three shell fabrics, and bottom is had anti-using PVC film fabric
The advantages of water, intermediate fabric layer have the advantages that intensity is high, and surface layer has that taking sense is comfortable, good warmth retention effect using flannelette fabric
The advantages of, improve the quality that the automobile cushion of making covers.
2. the present invention, intermediate fabric layer and surface layer flannelette fabric are dyed together, reduce aberration, improve cushion cover
Aesthetics.
3. the present invention since surface layer flannelette fabric has villus, during dyeing, understands some villus and falls into dye
The villus fallen into liquid and some other impurity easily gather the agglomerating matter for being attached to flannelette surface, affecting flannelette dyeing
Amount, is filtered villus and impurity by the circulation filter in the dye vat and dye vat in the present invention, improves dyeing
Quality.
4. of the invention, the circulation filter in dye vat circulates dye liquor, and the dyeing for making fabric is more equal
It is even, the uniformity of dyeing color and luster is improved, and several inputs are in charge of and are exported and are in charge of the side wall for being distributed in dye vat cavity volume and bottom,
So that the horizontal and vertical uniformity for fully flowing, further promoting dyeing color and luster of dye liquor in dye vat cavity volume, reduces aberration,
Improve the quality of dyeing.
5. the present invention, dye vat are made of internal layer and outer layer, filled cavity are formed between internal layer and outer layer, is filled in filled cavity
There is foaming agent, have the function of heat-insulated, reduce scattering and disappearing for dye liquor heat in dye vat cavity volume, play the role of heat preservation, improve dyeing
Quality.
6. the present invention, input pipe and efferent duct are embedded in the filled cavity of dye vat, several inputs are in charge of and output is in charge of one
Fraction is put in the cavity volume of dye vat, it might even be possible to and it is concordant with the internal layer sidewall of dye vat, have and be not take up dye vat cavity volume space
Advantage.
7. the present invention, to fabric press compound by the way of atmospheric pressure, it is multiple to solve conventionally employed roller pressure
The problem of closing to flannelette fluff crimp makes flannelette fluff keep preferable original shape, promoted the cushion cover produced have compared with
Good riding comfort and aesthetics.
8. the present invention, drying unit and set composite form one, can be carried out at the same time in the recombination process of fabric pair
The drying of fabric, improving production efficiency.
9. the impurity in waste liquid is removed, convenient for being recycled to waste liquid, carries by the present invention, liquid waste treating apparatus
The utilization ratio of dye liquor is risen.
10. it is of the invention, electronic thermometer and electronic moisture meter are provided with, and warm wind is controlled by controller in multiple unit tube
The start and stop of machine to control the temperature in multiple unit tube and grasp the humidity in multiple unit tube, promote the effect of drying.
Description of the drawings
Fig. 1 is the structure diagram of dye vat of the present invention.
Fig. 2 is the partial enlarged view at A in Fig. 1.
Fig. 3 is the structure diagram of liquid waste treating apparatus of the present invention.
Fig. 4 is the structure diagram of set composite and drying unit of the present invention.
Fig. 5 is the structure diagram of transmission net band of the present invention.
Fig. 6 is the overlooking the structure diagram that transmission net band of the present invention is in multiple unit tube.
In figure, 1, cylinder body；1a, internal layer；1b, outer layer；1c, foaming agent；2nd, cylinder cap；3rd, input pipe；4th, efferent duct；5th, it inputs
It is in charge of；6th, output is in charge of；7th, circulation filter；71st, circulating pump；72nd, Rose Box；73rd, filtration core；74th, check valve；75th, it saves
Flow valve；76th, drain cap；8th, hank yarn cage；9th, waste liquid barrel；10th, impeller；11st, tapping valve；12nd, liquid feed valve；13rd, pipette；14th, it inhales
Liquid pump；15th, motor one；16th, shaft coupling；17th, link；18th, multiple unit tube；19th, feed inlet；20th, discharge port；21st, foraminous conveyer；
22nd, conveying roll one；23rd, conveying roll two；24th, suction nozzle；25th, outlet nozzle；26th, air boost pump；27th, regulating valve；28th, it warms up
Wind turbine；29th, drying box；30th, drier；31st, electronic thermometer；32nd, electronic moisture meter.
Specific embodiment
The following is specific embodiments of the present invention and with reference to attached drawing, technical scheme of the present invention is further described,
But the present invention is not limited to these embodiments.
The production method of improved warm-keeping cushion set, the production method include the following steps：A, bottom fabric is selected；Bottom
Fabric selects PVC film, b, selection surface layer fabric；Surface layer fabric select flannelette, if 3 times of the thickness underlayer thickness on surface layer with
On；Warming effect can be improved in this way；C, intermediate fabric layer is selected, intermediate fabric layer selects warp knitting cloth；The thickness of the warp knitting cloth of selection
Degree needs to be 2 times of underlayer thickness, d, dyeing processing；Prepare a dye vat, dye liquor added in inside dye vat, by surface layer fabric and
Intermediate fabric layer, which is put into dye vat, carries out dyeing processing, and the time of dyeing is 2.5 hours, dye vat and a liquid waste treating apparatus
It is connected；
E, it is compound；Surface layer fabric is combined on the one side of intermediate fabric layer by set composite；Pass through set composite
Bottom fabric is combined to the other side face of intermediate fabric layer, so as to make surface layer fabric, intermediate fabric layer and bottom fabric shape
Into cushion cover fabric；F, it dries, is dried cushion cover fabric by drying unit；G, it sews；By sewing machine by cushion cover face
Material is sewn into automobile cushion set.
As shown in Figure 1, the dye vat in step d includes the cylinder body 1 with cavity volume, the top of cylinder body 1 has to be connected with cavity volume
Logical opening, opening setting cylinder cap 2, cylinder body 1 include internal layer 1a and outer layer 1b, filling are formed between internal layer 1a and outer layer 1b
Chamber, filled cavity is interior to be filled with foaming agent 1c, and input pipe 3 and efferent duct 4, input pipe 3 and efferent duct 4 are vertically arranged in filled cavity
The both sides in 1 filled cavity of cylinder body are respectively at, the outer layer 1b of 1 bottom of cylinder body offers mounting hole one and mounting hole two, mounting hole
One and mounting hole two be respectively at the both sides of 1 bottom centre of cylinder body, the top of input pipe 3 is blind end, the bottom end of input pipe 3 from
For the filled cavity of 1 bottom of cylinder body through and out mounting hole one, the top of efferent duct 4 is blind end, and the bottom end of efferent duct 4 is from cylinder body
The filled cavity of 1 bottom through and out mounting hole two, the side wall of input pipe 3 be connected with several inputs be in charge of 5 and with 3 phase of input pipe
Connection, the other end that several inputs are in charge of 5 are connected with the cavity volume of cylinder body 1 across the side wall of 1 internal layer 1a of cylinder body and bottom, export
The side wall of pipe 4 is connected with several outputs and is in charge of 6 and is connected with efferent duct 4, and the other end that several outputs are in charge of 6 passes through cylinder body 1
The side wall of internal layer 1a and bottom are connected with the cavity volume of cylinder body 1, are connected with and are circulated throughout between the bottom end of input pipe 3 and efferent duct 4
Filter device 7.In the present embodiment, the quantity that input is in charge of 5 is 14, wherein the quantity positioned at 3 vertical portion of input pipe is nine
A, the quantity positioned at 3 horizontal component of input pipe is five；The quantity that output is in charge of 6 is 14, wherein perpendicular positioned at efferent duct 4
The quantity of straight part is nine, and the quantity positioned at 4 horizontal component of efferent duct is five.
As shown in Fig. 2, circulation filter 7 includes circulating pump 71, Rose Box 72 and filtration core 73, have in Rose Box 72
Filter chamber, the side of Rose Box 72 have the filtering outlet being connected with filter chamber, and filtering outlet passes through pipeline and a check valve
74 input port connection, the delivery outlet of check valve 74 are connect by pipeline with the bottom end of efferent duct 4, the opposite side tool of Rose Box 72
There is the filtered inlet being connected with filter chamber, filtered inlet is connect by pipeline with the delivery outlet of circulating pump 71, circulating pump 71
Input port is connect by pipeline with the delivery outlet of a throttle valve 75, and the input port of throttle valve 75 passes through the bottom of pipeline and input pipe 3
End connection；The top of babinet offers filter core socket close to filtering outlet side, filtration core 73 penetrate filter core socket and with mistake
It filters out mouth mutually to lean on, the bottom of Rose Box 72 offers discharge outlet close to filtered inlet side, and drain cap 76 is provided at discharge outlet.
As shown in Figure 1, being provided with hank yarn cage 8 in the cavity volume of cylinder body 1, the bottom of hank yarn cage 8 passes through connecting rod and cylinder body 1
Bottom is fixed.
As shown in figure 3, liquid waste treating apparatus in step d includes waste liquid barrel 9, the bottom level setting in 9 barrels of waste liquid barrel
There is an impeller 10, impeller 10 can connect its driving mechanism one rotated with one, the bottom of waste liquid barrel 9 row of offering at bucket wall
Fluid apertures is provided with tapping valve 11 at outage, and 9 barrels of walls of waste liquid barrel offer inlet opening by proximal portion, are provided at inlet opening
Liquid feed valve 12, liquid feed valve 12 are connected by pipeline with the cavity volume of dye vat, and a pipette 13 is vertically arranged in waste liquid barrel 9, are inhaled
The bottom end of liquid pipe 13 and 10 center of impeller are mutually close, and the input port of 9 and one suction pumps 14 of waste liquid barrel is stretched out on the top of pipette 13
Connection, the delivery outlet of suction pumps 14 are connected by pipeline with a devil liquor recovery pond.
Driving mechanism one includes motor 1, and impeller 10 is rotatably arranged on the bottom of waste liquid barrel 9, waste liquid barrel 9 by shaft
Bottom centre offer a mounting hole, sealing bearing is installed, shaft is threaded through sealing axis using interference fit in mounting hole
The inner ring held, the bottom end of shaft pass through connection by the output axis connection of shaft coupling 16 and motor 1, the body of motor 1
Frame 17 and the bottom of waste liquid barrel 9 are fixed.
As shown in Figure 4, Figure 5 and Figure 6, the set composite in step e includes the multiple unit tube 18 in enclosed construction, multiple unit tube 18
Inside has Compound Cavity, and the both sides of multiple unit tube 18 offer connection Compound Cavity and extraneous feed inlet 19 and discharge port 20 respectively,
The foraminous conveyer 21 in grid-shaped is provided between feed inlet 19 and discharge port 20, is laterally turned at feed inlet 19 in Compound Cavity
It moves and is provided with conveying roll 1, lateral rotation at discharge port 20 is provided with conveying roll 2 23, transmission net in Compound Cavity
Band 21 is set between conveying roll 1 and conveying roll 2 23, and conveying roll 2 23 and one can make its driving mechanism rotated
Two connections, the both ends and both sides of foraminous conveyer 21 and the inner wall of multiple unit tube 18 are mutually close；The top of multiple unit tube 18 is fixed with company
The suction nozzle 24 of logical Compound Cavity, the bottom of multiple unit tube 18 are fixed with the outlet nozzle 25 of connection Compound Cavity, and suction nozzle 24 passes through pipeline
It is connect with an air boost pump 26, outlet nozzle 25 is connected with regulating valve 27.
Driving mechanism two includes motor two, and conveying roll 1 wears and is fixed with a mandrel, and the both ends of mandrel are adopted respectively
The two side of multiple unit tube 18 is rotatably arranged on the mode that bearing connects, conveying roll 2 23 wears and is fixed with a transmission shaft,
The both ends of transmission shaft are fixed on the two side of multiple unit tube 18 by the way of bearing connection, and multiple unit tube 18 is stretched out in one end of transmission shaft
Side wall, and by the output axis connection of deceleration mechanism and motor two, deceleration mechanism uses the side of V belt translation in the present embodiment
Formula, the body of motor two are fixed by link 17 and the outer wall of multiple unit tube 18.
As shown in figure 4, the drying unit in step f includes warm-air drier 28 and drying box 29, the delivery outlet of warm-air drier 28 leads to
The input port that pipeline is crossed with air boost pump 26 is connect, and 29 inside of drying box has drying chamber, and drier is provided in drying chamber
30, the top of drying box 29 has the outlet nozzle 25 of connection drying chamber, and the bottom of drying box 29 has the air inlet of connection drying chamber
Mouth 24, the input port of warm-air drier 28 are connect by pipeline with the outlet nozzle 25 of drying box 29, and the suction nozzle 24 of drying box 29 passes through
Pipeline is connect with regulating valve 27；Electronic thermometer 31 and electronic moisture meter 32,31 He of electronic thermometer are provided in multiple unit tube 18
Electronic moisture meter 32 is connect by circuit with a controller, and warm-air drier 28 is connect by circuit with the controller, the control
Device processed is PLC programmable controller in the market；The controller is PLC programmable controller or singlechip controller.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can do various modifications or additions to described specific embodiment or replace in a similar way
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although 1, cylinder body is used more herein；1a, internal layer；1b, outer layer；1c, foaming agent；2nd, cylinder cap；3rd, input pipe；
4th, efferent duct；5th, input is in charge of；6th, output is in charge of；7th, circulation filter；71st, circulating pump；72nd, Rose Box；73rd, filtration core；
74th, check valve；75th, throttle valve；76th, drain cap；8th, hank yarn cage；9th, waste liquid barrel；10th, impeller；11st, tapping valve；12nd, liquid feed valve；
13rd, pipette；14th, suction pumps；15th, motor one；16th, shaft coupling；17th, link；18th, multiple unit tube；19th, feed inlet；20th, it discharges
Mouthful；21st, foraminous conveyer；22nd, conveying roll one；23rd, conveying roll two；24th, suction nozzle；25th, outlet nozzle；26th, air boost pump；
27th, regulating valve；28th, warm-air drier；29th, drying box；30th, drier；31st, electronic thermometer；32nd, the terms such as electronic moisture meter, but
It does not preclude the possibility of using other terms.The use of these items is only for more easily describe and explain the present invention's
Essence；Any one of the additional limitations is construed as all to disagree with spirit of the present invention.
Claims (6)
1. the production method of improved warm-keeping cushion set, the production method include the following steps：A, bottom fabric is selected；Round floor
Material selects PVC film, b, selection surface layer fabric；Surface layer fabric select flannelette, if 3 times of the thickness underlayer thickness on surface layer with
On；C, intermediate fabric layer is selected, intermediate fabric layer selects warp knitting cloth；The thickness of the warp knitting cloth of selection needs to be the 2 of underlayer thickness
Times, d, dyeing processing；Prepare a dye vat, dye liquor is added in inside dye vat, surface layer fabric and intermediate fabric layer are put into dye
Dyeing processing is carried out in cylinder, the time of dyeing is 2.5 hours, and dye vat is connected with a liquid waste treating apparatus；In the step d
Dye vat include the cylinder body (1) with cavity volume, the top of cylinder body (1) has the opening being connected with cavity volume, opening setting cylinder
It covers (2), the cylinder body (1) includes internal layer (1a) and outer layer (1b), filled cavity is formed between internal layer (1a) and outer layer (1b), fills
Intracavitary is filled with foaming agent (1c), and input pipe (3) and efferent duct (4), the input pipe are vertically arranged in the filled cavity
(3) and efferent duct (4) is respectively at both sides in the cylinder body (1) filled cavity, and the outer layer (1b) of cylinder body (1) bottom opens up
There are mounting hole one and mounting hole two, mounting hole one and mounting hole two are respectively at the both sides of cylinder body (1) bottom centre, the input
The top of (3) is managed as blind end, the bottom end of input pipe (3) is from the filled cavity of cylinder body (1) bottom through and out the installation
Kong Yi, the top of the efferent duct (4) is blind end, and the filled cavity of bottom end from cylinder body (1) bottom of efferent duct (4) is passed through and worn
Going out the mounting hole two, the side wall of the input pipe (3) is connected with several inputs and is in charge of (5) and is connected with input pipe (3),
The other end that (5) are in charge of in several inputs passes through the side wall of cylinder body (1) internal layer (1a) and bottom to be connected with the cavity volume of cylinder body (1),
The side wall of the efferent duct (4) is connected with several outputs and is in charge of (6) and is connected with efferent duct (4), and several outputs are in charge of (6)
The other end passes through the side wall of cylinder body (1) internal layer (1a) and bottom to be connected with the cavity volume of cylinder body (1), the input pipe (3) and defeated
Circulation filter (7) is connected between the bottom end of outlet pipe (4)；
E, it is compound；Surface layer fabric is combined on the one side of intermediate fabric layer by set composite；By set composite the bottom of by
Shell fabric is combined to the other side face of intermediate fabric layer, is sat so as to form surface layer fabric, intermediate fabric layer and bottom fabric
Cushion cover fabric；Set composite includes the multiple unit tube (18) in enclosed construction, has Compound Cavity, multiple unit tube inside multiple unit tube (18)
(18) both sides offer connection Compound Cavity and extraneous feed inlet (19) and discharge port (20) respectively, the feed inlet (19) and
The foraminous conveyer (21) in grid-shaped is provided between discharge port (20), is laterally turned at feed inlet (19) in the Compound Cavity
It moves and is provided with conveying roll one (22), lateral rotation at discharge port (20) is provided with conveying roll two in the Compound Cavity
(23), the foraminous conveyer (21) is set between conveying roll one (22) and conveying roll two (23), the conveying roll two
(23) it can connect with one its driving mechanism two rotated, both ends and both sides and the multiple unit tube of the foraminous conveyer (21)
(18) inner wall is mutually close；The suction nozzle (24) of connection Compound Cavity, multiple unit tube (18) are fixed at the top of the multiple unit tube (18)
Bottom be fixed with the outlet nozzle (25) of connection Compound Cavity, the suction nozzle (24) passes through pipeline and an air boost pump (26) company
It connects, the outlet nozzle (25) is connected with regulating valve (27)；
F, it dries, is dried cushion cover fabric by drying unit；Drying unit in the step f include warm-air drier (28) and
Drying box (29), the delivery outlet of warm-air drier (28) are connect by pipeline with the input port of the air boost pump (26), described dry
Inside dry case (29) there is drying chamber, drier (30) is provided in drying chamber, the top of drying box (29) has connection drying
The outlet nozzle (25) of chamber, the bottom of drying box (29) have a suction nozzle (24) of connection drying chamber, the warm-air drier (28) it is defeated
Entrance is connect by pipeline with the outlet nozzle (25) of the drying box (29), and the suction nozzle (24) of the drying box (29) passes through pipe
Road is connect with the regulating valve (27)；Electronic thermometer (31) and electronic moisture meter (32) are provided in the multiple unit tube (18),
The electronic thermometer (31) and electronic moisture meter (32) is connect by circuit with a controller, the warm-air drier (28)
It is connect by circuit with the controller；The controller is PLC programmable controller.
G, it sews；Cushion cover fabric is sewn by automobile cushion set by sewing machine.
A kind of 2. production method of improved warm-keeping cushion set according to claim 1, which is characterized in that the cycle
Filter device (7) includes circulating pump (71), Rose Box (72) and filtration core (73), has filter chamber in the Rose Box (72),
The side of Rose Box (72) has the filtering outlet that is connected with filter chamber, and filtering outlet passes through pipeline and a check valve (74)
Input port connects, and the delivery outlet of check valve (74) is connect by pipeline with the bottom end of the efferent duct (4), the Rose Box (72)
Opposite side there is the filtered inlet that is connected with filter chamber, filtered inlet passes through the delivery outlet of pipeline and the circulating pump (71)
Connection, the input port of circulating pump (71) are connect by pipeline with the delivery outlet of a throttle valve (75), the input port of throttle valve (75)
It is connect by pipeline with the bottom end of the input pipe (3)；The top of the babinet offers filter core close to filtering outlet side and inserts
Mouthful, the filtration core (73) penetrates filter core socket and is mutually leaned on the filtering outlet, and the bottom of the Rose Box (72) is leaned on
Nearly filtered inlet side offers discharge outlet, and drain cap (76) is provided at the discharge outlet.
A kind of 3. production method of improved warm-keeping cushion set according to claim 1, which is characterized in that the cylinder body
(1) hank yarn cage (8) is provided in cavity volume, the bottom of hank yarn cage (8) is fixed by connecting rod and the bottom of cylinder body (1).
A kind of 4. production method of improved warm-keeping cushion set according to claim 1, which is characterized in that the step d
In liquid waste treating apparatus include waste liquid barrel (9), the bottom level in waste liquid barrel (9) bucket is provided with impeller (10), impeller (10)
It can connect its driving mechanism one rotated with one, the bottom of the waste liquid barrel (9) offers outage, drain at bucket wall
Tapping valve (11) is provided at hole, waste liquid barrel (9) the bucket wall offers inlet opening by proximal portion, set at the inlet opening
There is liquid feed valve (12), the liquid feed valve (12) is connected by pipeline with the cavity volume of the dye vat, is erected in the waste liquid barrel (9)
A pipette (13) directly is provided with, the bottom end and the impeller (10) center of pipette (13) are mutually close, the top of pipette (13)
End is stretched out the waste liquid barrel (9) and is connect with the input port of a suction pumps (14), the delivery outlets of suction pumps (14) by pipeline and
One devil liquor recovery pond connects.
A kind of 5. production method of improved warm-keeping cushion set according to claim 4, which is characterized in that the driving
Mechanism one includes motor one (15), and the impeller (10) is rotatably arranged on the bottom of waste liquid barrel (9), the waste liquid by shaft
The bottom centre of bucket (9) offers a mounting hole, and sealing bearing is equipped in the mounting hole, and shaft is worn using interference fit
In the inner ring of sealing bearing, the bottom end of shaft passes through the output axis connection of shaft coupling (16) and motor one (15), motor one (15)
Body fixed by link (17) and the bottom of waste liquid barrel (9).
A kind of 6. production method of improved warm-keeping cushion set according to claim 1, which is characterized in that the driving
Mechanism two includes motor two, and the conveying roll one (22) wears and is fixed with a mandrel, and axis is respectively adopted in the both ends of mandrel
The mode for holding connection is rotatably arranged on the two side of multiple unit tube (18), and the conveying roll two (23) wears and is fixed with a biography
Moving axis, the both ends of transmission shaft are fixed on the two side of multiple unit tube (18), one end of the transmission shaft by the way of bearing connection
The side wall of multiple unit tube (18) is stretched out, and by deceleration mechanism and the output axis connection of motor two, the body of the motor two leads to
It crosses link (17) and the outer wall of multiple unit tube (18) is fixed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711429505.XA CN108177413B (en) | 2016-08-17 | 2016-08-17 | The production method of improved warm-keeping cushion set |
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| CN201610675946.7A CN106183339B (en) | 2016-08-17 | 2016-08-17 | The preparation method of warm-keeping cushion set |
| CN201711429505.XA CN108177413B (en) | 2016-08-17 | 2016-08-17 | The production method of improved warm-keeping cushion set |
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| CN103952888A (en) * | 2014-05-17 | 2014-07-30 | 杭州金拇指服装辅料有限公司 | Dyeing cylinder in dyeing assembly line of non-woven fabric |
| CN204151551U (en) * | 2014-10-30 | 2015-02-11 | 广东溢达纺织有限公司 | Dyeing installation |
| CN104729271A (en) * | 2015-03-25 | 2015-06-24 | 苏州华策纺织科技有限公司 | Energy-saving cloth drying oven |
| CN105831833A (en) * | 2016-05-04 | 2016-08-10 | 太仓市国宏服饰有限公司 | Novel suit |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20150087501A (en) * | 2014-01-22 | 2015-07-30 | 권중형 | Rapid dyeing machine have discharger of dyeing liquid |
| CN205398950U (en) * | 2016-03-10 | 2016-07-27 | 周盈裕 | Multi -functional fabrics dyeing apparatus |
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- 2016-08-17 CN CN201610675946.7A patent/CN106183339B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201800286U (en) * | 2010-09-06 | 2011-04-20 | 苏州华苏塑料有限公司 | Fabric for medical mattress outer cover |
| CN103952888A (en) * | 2014-05-17 | 2014-07-30 | 杭州金拇指服装辅料有限公司 | Dyeing cylinder in dyeing assembly line of non-woven fabric |
| CN204151551U (en) * | 2014-10-30 | 2015-02-11 | 广东溢达纺织有限公司 | Dyeing installation |
| CN104729271A (en) * | 2015-03-25 | 2015-06-24 | 苏州华策纺织科技有限公司 | Energy-saving cloth drying oven |
| CN105831833A (en) * | 2016-05-04 | 2016-08-10 | 太仓市国宏服饰有限公司 | Novel suit |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106183339A (en) | 2016-12-07 |
| CN108177413B (en) | 2019-11-26 |
| CN106183339B (en) | 2018-01-12 |
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