CN108166128A - 一种高强度阻燃全棉织物的制备工艺 - Google Patents

一种高强度阻燃全棉织物的制备工艺 Download PDF

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CN108166128A
CN108166128A CN201611124426.3A CN201611124426A CN108166128A CN 108166128 A CN108166128 A CN 108166128A CN 201611124426 A CN201611124426 A CN 201611124426A CN 108166128 A CN108166128 A CN 108166128A
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fabric
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张东军
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Xinchang County Teng Sheng Textile Machinery Co Ltd
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Abstract

本发明创造提供了一种高强度阻燃全棉织物的制备工艺，包括如下步骤：(1)制备经纱和纬纱；然后将经纱和纬纱采用分条整经机进行整经加工得到纱线条；(2)在40‑50℃下对制得的纱线条进行前处理10‑15min，采用活性染料对纱线条进行染色，再使用固色剂做固色处理后水洗；(3)采用针织或机织工艺将处理后的纱线条织成坯布；(4)将烘干后坯布浸渍在阻燃整理液中浸渍；(5)在160‑180℃温度下对浸渍后的坯布烘培50‑70s后即得成品。本发明创造所述的高强度阻燃全棉织物的制备工艺采用多种具有阻燃效果的纤维共混纺织而成，阻燃效果显著。通过经纱和纬纱混纺制成坯布，使坯布强度更强；在加工过程中浸渍阻燃整理剂使得坯布的阻燃效果更佳。

Description

一种高强度阻燃全棉织物的制备工艺
技术领域
本发明创造属于纺织工艺领域，尤其是涉及一种高强度阻燃全棉织物的制备工艺。
背景技术
阻燃织物制作的阻燃防护服具有优良的耐洗涤性能，无毒无味无刺激性，对人体安全可靠，透气透湿，手感柔软，穿着舒适。现有阻燃面料主要存在的问题为其织造纱线为聚合塑料物质，容易产生滴融造成二次伤害。
目前的阻燃织物大多添加有低分子阻燃剂，所述低分子阻燃剂对成品纤维的物理性能(如强力等重要参数)影响较大，不能充分体现织物在纺织方面的优异性能；而且所述添加有低分子阻燃剂的阻燃织物，其极限氧指数(指聚合物在氧和氮混合气体中当刚能支撑其燃烧时氧的体积分数浓度，用来表征材料的可燃性，氧指数高表示材料不易燃烧，氧指数低表示材料容易燃烧)偏低，往往无法满足实际使用所需达到的阻燃标准。
发明内容
有鉴于此，本发明创造旨在提出一种高强度阻燃全棉织物的制备工艺，以解决现有技术中阻燃织物无法达到阻燃标准的技术问题。
为达到上述目的，本发明创造的技术方案是这样实现的：
一种高强度阻燃全棉织物的制备工艺，包括如下步骤：
(1)将阻燃腈纶、阻燃黏胶和涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成经纱；将聚苯硫醚纤维、阻燃涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成纬纱；然后将经纱和纬纱采用分条整经机进行整经加工得到纱线条，整经速度为200m/min，整经张力为0.3cN；
(2)在40-50℃下对步骤(2)制得的纱线条进行前处理10-15min，加入防沾色剂15-20g/l，再运转8-10min后，采用活性染料对纱线条进行染色，再使用固色剂做固色处理后水洗；
(3)采用针织或机织工艺将处理后的纱线条织成坯布，将坯布使用20-30℃的清水水洗20-60min，最后在烘干机内烘干，温度控制在70℃-90℃；
(4)将步骤(3)烘干后坯布浸渍在阻燃整理液中浸渍，浸渍的温度控制在20-40℃，后用清水清洗20分钟；
(5)在160-180℃温度下对浸渍后的坯布烘培50-70s后即得成品。
进一步的，所述步骤(4)中所述的阻燃整理液，包括如下重量份数的原料：磷酸氢二氨30-40份；尿素30-40份；磷酸20-30份；水10-20份。
进一步的，所述步骤(4)中的阻燃整理液，包括如下重量份数的原料：磷酸氢二氨35份；尿素30份；磷酸30份；15份水。
进一步的，所述步骤(4)中的阻燃整理液的用量为坯布重量的3-10％。
进一步的，所述步骤(3)中坯布的成纱方式为环锭纺，细度为15s。
进一步的，所述坯布的PH值为8及不含有任何类型表面活性剂。
一种高强度阻燃全棉织物，其由上述的加工工艺制备而成。
上述高强度阻燃全棉织物在服装、家纺用品、体育用品、医疗保健、防火上的应用。
相对于现有技术，本发明创造所述的高强度阻燃全棉织物的制备工艺具有以下优势：
本发明创造所述的高强度阻燃全棉织物的制备工艺采用多种具有阻燃效果的纤维共混纺织而成，阻燃效果显著。通过经纱和纬纱混纺制成坯布，使坯布强度更强；在加工过程中浸渍阻燃整理剂使得坯布的阻燃效果更佳。
具体实施方式
除非另外说明，本文中所用的术语均具有本领域技术人员常规理解的含义，为了便于理解本发明，将本文中使用的一些术语进行了下述定义。
在说明书和权利要求书中使用的，单数型“一个”和“这个”包括复数参考，除非上下文另有清楚的表述。例如，术语“(一个)细胞”包括复数的细胞，包括其混合物。
所有的数字标识，例如pH、温度、时间、浓度，包括范围，都是近似值。要了解，虽然不总是明确的叙述所有的数字标识之前都加上术语“约”。同时也要了解，虽然不总是明确的叙述，本文中描述的试剂仅仅是示例，其等价物是本领域已知的。
下面结合实施例来详细说明本发明创造。
实施例1
一种高强度阻燃全棉织物的制备工艺，包括如下步骤：
(1)将阻燃腈纶、阻燃黏胶和涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成经纱；将聚苯硫醚纤维、阻燃涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成纬纱；然后将经纱和纬纱采用分条整经机进行整经加工得到纱线条，整经速度为200m/min，整经张力为0.3cN；
(2)在40℃下对步骤(2)制得的纱线条进行前处理10min，加入防沾色剂15g/l，再运转10min后，采用活性染料对纱线条进行染色，再使用固色剂做固色处理后水洗；
(3)采用针织或机织工艺将处理后的纱线条织成坯布，成纱方式为环锭纺，细度为15s，将坯布使用20℃的清水水洗30min，最后在烘干机内烘干，温度控制在70℃℃；
(4)将步骤(3)烘干后坯布浸渍在阻燃整理液中浸渍，浸渍的温度控制在20℃，后用清水清洗20分钟；
(5)在160℃温度下对浸渍后的坯布烘培50s后即得成品。
步骤(4)中的阻燃整理液，包括如下重量份数的原料：磷酸氢二氨35份；尿素30份；磷酸30份；水15份，阻燃整理液的用量为坯布重量的5％。
实施例2
一种高强度阻燃全棉织物的制备工艺，包括如下步骤：
(1)将阻燃腈纶、阻燃黏胶和涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成经纱；将聚苯硫醚纤维、阻燃涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成纬纱；然后将经纱和纬纱采用分条整经机进行整经加工得到纱线条，整经速度为200m/min，整经张力为0.3cN；
(2)在50℃下对步骤(2)制得的纱线条进行前处理10min，加入防沾色剂20g/l，再运转10min后，采用活性染料对纱线条进行染色，再使用固色剂做固色处理后水洗；
(3)采用针织或机织工艺将处理后的纱线条织成坯布，成纱方式为环锭纺，细度为15s，将坯布使用30℃的清水水洗20min，最后在烘干机内烘干，温度控制在80℃；
(4)将步骤(3)烘干后坯布浸渍在阻燃整理液中浸渍，浸渍的温度控制在30℃，后用清水清洗20分钟；
(5)在160℃温度下对浸渍后的坯布烘培60s后即得成品。
步骤(4)中的阻燃整理液，包括如下重量份数的原料：磷酸氢二氨35份；尿素30份；磷酸30份；15份水，阻燃整理液的用量为坯布重量的3％。
实施例3
一种高强度阻燃全棉织物的制备工艺，包括如下步骤：
(1)将阻燃腈纶、阻燃黏胶和涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成经纱；将聚苯硫醚纤维、阻燃涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成纬纱；然后将经纱和纬纱采用分条整经机进行整经加工得到纱线条，整经速度为200m/min，整经张力为0.3cN；
(2)在50℃下对步骤(2)制得的纱线条进行前处理14min，加入防沾色剂18g/l，再运转8min后，采用活性染料对纱线条进行染色，再使用固色剂做固色处理后水洗；
(3)采用针织或机织工艺将处理后的纱线条织成坯布，成纱方式为环锭纺，细度为15s，将坯布使用30℃的清水水洗50min，最后在烘干机内烘干，温度控制在90℃；
(4)将步骤(3)烘干后坯布浸渍在阻燃整理液中浸渍，浸渍的温度控制在30℃，后用清水清洗20分钟；
(5)在160℃温度下对浸渍后的坯布烘培60s后即得成品。
步骤(4)中的阻燃整理液，包括如下重量份数的原料：磷酸氢二氨40份；尿素33份；磷酸28份；15份水，阻燃整理液的用量为坯布重量的8％。
以上所述仅为本发明创造的较佳实施例而已，并不用以限制本发明创造，凡在本发明创造的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明创造的保护范围之内。

Claims (7)

1.一种高强度阻燃全棉织物的制备工艺，其特征在于：该制备工艺包括如下步骤：
(1)将阻燃腈纶、阻燃黏胶和涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成经纱；将聚苯硫醚纤维、阻燃涤纶在开清工序混合后经梳理制成毛条，然后经粗纱、细纱工序纺成纬纱；然后将经纱和纬纱采用分条整经机进行整经加工得到纱线条，整经速度为200m/min，整经张力为0.3cN；
(2)在40-50℃下对步骤(2)制得的纱线条进行前处理10-15min，加入防沾色剂15-20g/l，再运转8-10min后，采用活性染料对纱线条进行染色，再使用固色剂做固色处理后水洗；
(3)采用针织或机织工艺将处理后的纱线条织成坯布，将坯布使用20-30℃的清水水洗20-60min，最后在烘干机内烘干，温度控制在70℃-90℃；
(4)将步骤(3)烘干后坯布浸渍在阻燃整理液中浸渍，浸渍的温度控制在20-40℃，后用清水清洗20分钟；
(5)在160-180℃温度下对浸渍后的坯布烘培50-70s后即得成品。
2.根据权利要求1所述的高强度阻燃全棉织物的制备工艺，其特征在于：所述步骤(4)中所述的阻燃整理液，包括如下重量份数的原料：磷酸氢二氨30-40份；尿素30-40份；磷酸20-30份；水10-20份。
3.根据权利要求2所述的高强度阻燃全棉织物的制备工艺，其特征在于：所述步骤(4)中的阻燃整理液，包括如下重量份数的原料：磷酸氢二氨35份；尿素30份；磷酸30份；水15份。
4.根据权利要求1或2所述的高强度阻燃全棉织物的制备工艺，其特征在于：所述步骤(4)中的阻燃整理液的用量为坯布重量的3-10％。
5.根据权利要求1所述的高强度阻燃全棉织物的制备工艺，其特征在于：所述步骤(3)中坯布的成纱方式为环锭纺，细度为15s。
6.一种高强度阻燃全棉织物，其特征在于，其由权利要求1-5中任一项所述的制备工艺制备而成。
7.权利要求6所述高强度阻燃全棉织物在服装、家纺用品、体育用品、医疗保健、防火上的应用。
CN201611124426.3A 2016-12-08 2016-12-08 一种高强度阻燃全棉织物的制备工艺 Pending CN108166128A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110079995A (zh) * 2019-04-28 2019-08-02 无锡迈克斯纺织品有限公司 阻燃提花面料的制备方法
CN112921676A (zh) * 2021-01-29 2021-06-08 太仓市尤赫普染整有限公司 一种阻燃线的染色工艺流程

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110079995A (zh) * 2019-04-28 2019-08-02 无锡迈克斯纺织品有限公司 阻燃提花面料的制备方法
CN112921676A (zh) * 2021-01-29 2021-06-08 太仓市尤赫普染整有限公司 一种阻燃线的染色工艺流程
CN112921676B (zh) * 2021-01-29 2023-05-26 太仓市尤赫普染整有限公司 一种阻燃线的染色工艺流程

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