CN108162558A - A kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board - Google Patents

A kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board Download PDF

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CN108162558A
CN108162558A CN201711323444.9A CN201711323444A CN108162558A CN 108162558 A CN108162558 A CN 108162558A CN 201711323444 A CN201711323444 A CN 201711323444A CN 108162558 A CN108162558 A CN 108162558A
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parts
resin
weight
cardanol
temperature
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CN108162558B (en
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余青川
傅智雄
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SINOINFO ECOMMERCE Inc
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/28Chemically modified polycondensates
    • C08G8/32Chemically modified polycondensates by organic acids or derivatives thereof, e.g. fatty oils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/098Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/026Wood layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • B32B2262/067Wood fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/07Parts immersed or impregnated in a matrix
    • B32B2305/076Prepregs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/582Tearability
    • B32B2307/5825Tear resistant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2361/00Phenoplast, aminoplast
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment

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  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
  • Polymers & Plastics (AREA)
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  • Physics & Mathematics (AREA)
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  • Laminated Bodies (AREA)
  • Phenolic Resins Or Amino Resins (AREA)

Abstract

The present invention discloses a kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board, includes the following steps:Step 1: preparing cardanol-aldehyde resin, small-molecular-weight phenolic resin is prepared;By cardanol-aldehyde resin and small-molecular-weight phenolic resin mixing preparation into resin solution;Cardanol-aldehyde resin and small-molecular-weight phenolic resin allotment dosage are respectively 780 820 parts by weight and 60 80 parts by weight, are deployed into the resin solution of solid content 50 55%;Step 2: in being soaked in the resin solution with wood pulp paper, prepreg is made in drying, and hot pressing is to get paper-based copper-coated board of the present invention together with adhesive coated foil.The present invention is prepared with intrinsic toughening phenol-formaldehyde resin modified, there is preferable toughness and heat resistance, substantially improves the heat resistance of copper-clad plate, and plank is made to have good tear resistance.

Description

A kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board
The application be to be 2015.12.17 application No. is " 201510952365.9 ", the applying date application theme be " waist The manufacturing method of the preparation method of fruit phenolic resin, application and paper-based copper-coated board " proposes divisional application.
Technical field
The present invention relates to copper-clad plate manufacturing field, in particular to a kind of manufacturers of heat-resistant tearing mode paper-based copper-coated board Method.
Background technology
Paper-based copper-coated board has extensive purposes in electronic product.In paper-based copper-coated board manufacture, mainly obtain product Preferable punching is obtained, with the technology of tung oil modified phenolic resin, epoxy soybean oil modified phenolic resin production paper-based copper-coated board It reaches its maturity, and has been widely used.Anacardol is a kind of new material for starting application in copper-clad plate production in recent years, Due in its molecule on phenyl ring there are one long chain hydrocarbon groups, by its novolak resin mixed with phenol, it is possible to provide resin it is flexible Property, currently as tung oil modified phenolic resin or the response type auxiliary toughener of epoxy soybean oil modified phenolic resin, covering copper Commonly used in plate manufacture, it can reduce the dosage of tung oil or epoxidized soybean oil, reduce the material cost in production.But directly It is mixed with anacardol and a certain amount of phenol, formaldehyde is added to react novolak resin, although resin can be improved largely Flexibility, but the copper-clad plate punching produced is still bad, and bow warping is big, resistance to dip solderability undesirable.The reason is that in phenol In the forming process of urea formaldehyde, the alkyl on anacardol phenyl ring cannot participate in the formation of macromolecular main chain, in the form of cantilever chain In the presence of toughening effect is limited.If anacardol proportion is excessive, since the degree of functionality of anacardol is low compared with phenol, in addition long-chain Steric effect, the solidfied material crosslink density for making generation is small, therefore influences the heat resistance of copper-clad plate, tear resistance.
Invention content
The purpose of the present invention is to provide a kind of manufacturing methods of heat-resistant tearing mode paper-based copper-coated board, prepare with interior Toughening modifying phenolic resin has preferable toughness and heat resistance, substantially improves the heat resistance of copper-clad plate, and it is good to have plank Tear resistance.
In order to achieve the above objectives, solution of the invention is:
A kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board, includes the following steps:
Step 1: preparing cardanol-aldehyde resin, small-molecular-weight phenolic resin is prepared;By cardanol-aldehyde resin and small-molecular-weight Phenolic resin mixing preparation is into resin solution;Cardanol-aldehyde resin and small-molecular-weight phenolic resin allotment dosage are respectively 780- 820 parts by weight and 60-80 parts by weight are deployed into the resin solution of solid content 50-55%;
Step 2: in being soaked in the resin solution with wood pulp paper, prepreg is made in drying, hot together with adhesive coated foil Pressure is to get paper-based copper-coated board of the present invention;
Wherein, in step 1 cardanol-aldehyde resin preparation method, include the following steps:
1) in reaction kettle, based on 2200-2700 parts of anacardol, coordinate 300-350 parts of bisphenol-A and 350-450 The epoxidized soybean oil of part, first carries out pyroreaction under 15-18 parts of catalyst action;It is first that bisphenol-A and epoxy is big in operation Soya-bean oil is added in reaction kettle and is stirred, and adds anacardol in the case of stirring;It starts to warm up later when reaching 100 DEG C, Add in catalyst;And continue to heat up, reactor temperature is made to reach 173 DEG C, starts timing, keeps 170-182 DEG C of reaction temperature 120 minutes;
2) in the reaction product obtained by 1) step, add 550-650 parts phenol, 2000-2200 parts of formaldehyde and 30-95 parts of basic catalyst is reacted;
3) 2) reaction product obtained by step is subjected to vacuum dehydration, obtains cardanol-aldehyde resin of the present invention;
Described part is parts by weight;
The preparation method of the small-molecular-weight phenolic resin is:At reflux, by the formaldehyde of 900-1000 parts by weight, The phenol of 900-1000 parts by weight and the ammonium hydroxide of 40-45 parts by weight are pumped into reaction kettle and start stirring;Later in 30 ± 10min 95-100 DEG C is inside warming up to, insulation reaction;60 ± 10min is reacted under the conditions of maintaining the temperature at 95-100 DEG C, when gelatinization is surveyed in sampling Between, when gel time is at range (100-120 seconds/160 DEG C), start vacuum dehydration;When dehydration temperaturre is raised to 75 DEG C, sampling Gel time is surveyed, gel time reaches at 60-90 seconds/160 DEG C, adds in 650-700 parts of methanol;It cools, that is, makes later Obtain small-molecular-weight phenolic resin.
The catalyst is methylimidazole.
2) in the step operation, first cool down after 1) step reaction, sampling viscosimetric is in 350-500CPS/120 In the range of DEG C, and when temperature is down to 140 DEG C, phenol and formaldehyde are added in the case of stirring, when continuing to be cooled to less than 60 DEG C It adds in basic catalyst and stirs;It heats up later, starts to remember the reaction time when temperature rises to 90 DEG C;Keep the temperature at 90- 95 DEG C, sampling survey gel time, when gel time reaches 160-210 seconds, it is true to proceed by 3) step after reaction 30-40 minutes Sky dehydration.
The triethylamine and 45-55 parts of ammonium hydroxide that the basic catalyst is 30-40 parts.
3) in the step operation, after vacuum dehydration to 5-10 DEG C of resin transparent temperature nature rise, 160-3460 is added in The solvent of part, and cool down;It at least stirs 30 minutes later, and rear stopping stirring below 40 DEG C of temperature, obtains cashew nut of the present invention Phenolic resin.
The solvent is 2900-3100 parts of methanol, the acetone of 160-180 parts of toluene and 160-180 part or acetic acid second Ester.
After using the above scheme, a kind of preparation method of heat-resistant tearing mode paper-based copper-coated board of the present invention, employed in Cardanol-aldehyde resin based on anacardol, coordinate a certain amount of bisphenol-A and epoxidized soybean oil, first carried out under catalyst action Pyroreaction, the first step pyroreaction is while bisphenol-A and epoxidized soybean oil, anacardol carry out etherification reaction, anacardol Long chain hydrocarbon groups carry out a degree of self-polymeric reaction chain extension, reactant is synthesized in phenolic resin due to there is double bond structure on phenyl ring In the process, long-chain participates in the formation of macromolecular main chain, prepares with intrinsic toughening phenol-formaldehyde resin modified, there is preferable toughness and resistance to It is hot.By the cardanol-aldehyde resin of synthesis and small-molecular-weight thermosetting phenolic resin (with ammonia-catalyzed) cooperation, it is deployed into tree Lipoprotein solution (solid content 50-55%) is soaked with wood pulp paper, and prepreg is made in drying, together with adhesive coated foil hot pressing can obtain Copper-clad plate.The use of small-molecular-weight phenolic resin can improve the crosslink density of resin cured matter, improve the heat resistance of copper-clad plate, and Make plank that there is good tear resistance.
Specific embodiment
This case is described in further detail With reference to embodiment.
The present invention relates to a kind of preparation methods of cardanol-aldehyde resin, include the following steps:
1) in reaction kettle, based on 2200-2700 parts of anacardol, coordinate 300-350 parts of bisphenol-A and 350-450 The epoxidized soybean oil of part, first carries out pyroreaction under 15-18 parts of catalyst action;
Concrete operations embodiment is first to sequentially add 300-350 parts of bisphenol-A and 350-450 parts of epoxidized soybean oil (about 5 minutes) are stirred in reaction kettle, add 2200-2700 parts of anacardol in the case of stirring;It covers and adds later Expect port lid, start logical steam heating;When temperature reaches 100 DEG C, 15-18 parts of catalyst is added in, which is preferably implemented Example is methylimidazole (methylimidazole is preferably dissolved with the methanol of same parts by weight);And continue to heat up, make warm in reaction kettle Degree reaches 173 DEG C, starts timing, 170-182 DEG C of holding reaction temperature 120 minutes.
2) in the reaction product obtained by 1) step, add 550-650 parts phenol, 2000-2200 parts of formaldehyde and 30-95 parts of basic catalyst is reacted, and is specifically reacted under the conditions of 90-100 DEG C;
Concrete operations embodiment is first to lead to cold water cooling after 1) step reaction, and sample viscosimetric;Sampling is surveyed viscous Degree sequentially adds 550-650 parts in the case of stirring in the range of 350-500CPS/120 DEG C, and when temperature is down to 140 DEG C Phenol and 2000-2200 parts of formaldehyde;When continuing to be cooled to less than 60 DEG C, 30-95 parts of basic catalyst and stirring are added in; Stir about 5 minutes later lead to steam heating;Start to remember the reaction time when temperature rises to 90 DEG C, keep the temperature at 90-95 DEG C, sampling survey gel time, when gel time reaches 160-210 seconds, proceeds by 3) step vacuum after reaction 30-40 minutes Dehydration.
The basic catalyst preferred embodiment, the triethylamine for being 30-40 parts and 45-55 parts of ammonium hydroxide.
3) 2) reaction product obtained by step is subjected to vacuum dehydration, obtains cardanol-aldehyde resin of the present invention;Specific behaviour It is after vacuum dehydration to 5-10 DEG C of resin transparent temperature nature rise, to add in 160-3460 parts of solvent, and logical cold as embodiment Water cooling;It at least stirs 30 minutes later, and rear stopping stirring below 40 DEG C of temperature, obtains cardanol-aldehyde resin of the present invention.
The solvent preferred embodiment, is 2900-3100 parts of methanol, 160-180 parts of toluene and 160-180 part Acetone or ethyl acetate.
Above-described part is parts by weight, and specific each material mixture ratio is as shown in table below.
Serial number Raw material title Specification Inventory (kg) Remarks
1 Epoxidized soybean oil It is qualified 350-450
2 Bisphenol-A It is qualified 300-350
3 Anacardol Technical grade 2200-2700
4 Methylimidazole/methanol 15-18/18
5 Phenol 99 550-650
6 Formaldehyde 37% 2000-2200
7 Triethylamine 98% 30-40
8 Ammonium hydroxide 22-25% 45-55 *
9 Methanol Technical grade 2900-3100
10 Toluene Technical grade 160-180
11 Acetone or ethyl acetate Technical grade 160-180
Each one preferred embodiment of material mixture ratio is as shown in table below.
Quality index in preparation process is with reference to as follows:
Detection project Testing conditions Examination criteria
Appearance Room temperature Brownish red transparency liquid
Gel time 160±2℃ 90-180 seconds
Solid content 150℃1H 52-62%
Anacardol improves the flexible of phenolic resin due to having Long carbon chain structure on phenyl ring, with Cardanol Modified PF Resin Property, early there are application, such as friction material in other industry, the history for having decades mainly directly mixes anacardol with phenol It closes, is reacted with formaldehyde and phenolic resin is made with regard to that can meet the requirements.But application of the anacardol in paper-based copper-coated board is away from the present only seven The history of 8 years, copper-clad plate have the performance requirement feature of its own, and anacardol is visited at present in copper-clad plate using reference is also in The rope stage.As disclosed in background technology, in traditional technology, it is that epoxidized soybean oil is completed to reach toughening effect, and anacardol is only It is to help out.Epoxidized soybean oil dosage is big, and after one of phenyl ring etherification reaction with bisphenol-A, another is not joined Generation phenolic resin is reacted with formaldehyde again with the phenyl ring of etherification reaction, realize not only toughening but also ensures the purpose of other performances.Tradition In preparation process, since anacardol proportion is smaller, anacardol molecule is dispersed in epoxidized soybean oil and bisphenol-A simultaneously after mixing It is surrounded, the probability that self-polymeric reaction occurs is relatively low.
And resins synthesis of the present invention, it is originally leading using anacardol, toughening is that anacardol carries out certain journey at high temperature The autohemagglutination of degree, forms the oligomer such as dimerization or trimer, these oligomer contain two or more phenyl ring, then and formaldehyde Reaction forms phenolic resin, and resin is made to have flexibility.The main ingredient of resin of the present invention is anacardol, epoxidized soybean oil, double Phenol A and phenol proportion are greatly decreased, since the market price of anacardol is more much lower than above-mentioned three kinds of substances, so can be big The big material cost for reducing product, this is also one of main object of the present invention.
The invention further relates to a kind of applications of cardanol-aldehyde resin, and the above-mentioned cardanol-aldehyde resin being prepared into is applied to paper The manufacture of base copper-clad plate.
The invention further relates to a kind of manufacturing methods of paper-based copper-coated board, include the following steps:
Step 1: preparing above-mentioned cardanol-aldehyde resin, small-molecular-weight phenolic resin is prepared;By cardanol-aldehyde resin and small point Son measures phenolic resin mixing preparation into resin solution;
Cardanol-aldehyde resin and small-molecular-weight phenolic resin allotment dosage, respectively specific embodiment, 780-820 parts by weight With 60-80 parts by weight, it is deployed into the resin solution of solid content 50-55%;One preferred embodiment, the anacardol of 800 parts by weight Urea formaldehyde and the small-molecular-weight phenolic resin of 80 parts by weight are thoroughly mixed for use in mixing device;
Above-mentioned cardanol-aldehyde resin is prepared, it is no longer tired in detail herein to state with reference to described above;
The small-molecular-weight phenolic resin preferred embodiment is with the small-molecular-weight phenolic resin of ammonia-catalyzed, preparation side Method is:The ammonium hydroxide of the formaldehyde of 900-1000 parts by weight, the phenol of 900-1000 parts by weight and 40-45 parts by weight is pumped into reaction kettle In, after reacting carry out vacuum dehydration can be prepared by small-molecular-weight phenolic resin;
Operation preferred embodiment is, at reflux, by the formaldehyde of 900-1000 parts by weight, 900-1000 parts by weight Phenol and the ammonium hydroxide of 40-45 parts by weight be pumped into reaction kettle and start stirring;Open steam valve later, make material 30 ± 95-100 DEG C is warming up in 10min, insulation reaction;60 ± 10min is reacted under the conditions of maintaining the temperature at 95-100 DEG C, glue is surveyed in sampling Change the time, when gel time is in (100-120 seconds/160 DEG C) range, start vacuum dehydration;When dehydration temperaturre goes back up to 75 DEG C When, gel time is surveyed in sampling, and gel time reaches at 60-90 seconds/160 DEG C, adds in 650-700 parts of methanol;Postcooling drop Temperature obtains small-molecular-weight phenolic resin.
Specific each material mixture ratio is as shown in table below.
Each one preferred embodiment of material mixture ratio is as shown in table below.
Serial number Raw material title Specification % Inventory (kg)
1 Formaldehyde 37 950
2 Phenol 100 950
3 Ammonium hydroxide 22-25 42
4 Methanol Industry 685
Quality index in preparation process is with reference to as follows:
Serial number Project name Standard
1 Appearance Light yellow clear liquid
2 Solid content (150 DEG C, 1 hour) 50-55%
3 Gel time 60-100 seconds/160 DEG C
Step 2: in being soaked in the resin solution with wood pulp paper, prepreg is made in drying, hot together with adhesive coated foil Pressure is to get paper-based copper-coated board of the present invention;
A specific mode of operation is, with indicated weight 130g/m2Wood pulp paper, the resin liquid to be prepared by step 1 is soaked, through dry It is dry that the impregnation material that resin content is 44%-46% is made.8 impregnation material and 1 25um adhesive coated foils overlapping are taken, in 100Kg/ cm2, the copper-clad laminate that thickness is 1.6mm is made in hot pressing 100-120 minutes under the conditions of 160 DEG C -165 DEG C.The resistance to leaching of plank Weldering property (260 DEG C) 15 seconds or more, punching are 40-80 DEG C, other performances reach CPFCP-04 technologies in GB 4723-92 standards and refer to Mark requirement.
The foregoing is merely the preferred embodiment of the present invention, all equivalent changes done with scope of the invention as claimed and Modification should all belong to the range of the claims in the present invention.

Claims (4)

1. a kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board, which is characterized in that include the following steps:
Step 1: preparing cardanol-aldehyde resin, small-molecular-weight phenolic resin is prepared;By cardanol-aldehyde resin and small-molecular-weight phenolic aldehyde Resin mixing preparation is into resin solution;Cardanol-aldehyde resin and small-molecular-weight phenolic resin allotment dosage are respectively 780-820 weights Part and 60-80 parts by weight are measured, are deployed into the resin solution of solid content 50-55%;
Step 2: in being soaked in the resin solution with wood pulp paper, prepreg is made in drying, the hot pressing together with adhesive coated foil, i.e., Obtain paper-based copper-coated board;
Wherein, in step 1 cardanol-aldehyde resin preparation method, include the following steps:
1) in reaction kettle, based on 2200-2700 parts of anacardol, the bisphenol-A of 300-350 parts of cooperation and 350-450 parts Epoxidized soybean oil first carries out pyroreaction under 15-18 parts of catalyst action;In operation, first by bisphenol-A and epoxidized soybean oil It adds in reaction kettle and is stirred, add anacardol in the case of stirring;It starts to warm up when reaching 100 DEG C, adds in later Catalyst;And continue to heat up, reactor temperature is made to reach 173 DEG C, starts timing, 170-182 DEG C of reaction temperature 120 is kept to divide Clock;
2) in the reaction product obtained by 1) step, 550-650 parts of phenol, 2000-2200 parts of formaldehyde and 30-95 are added The basic catalyst of part is reacted;
3) 2) reaction product obtained by step is subjected to vacuum dehydration, obtains cardanol-aldehyde resin;
Described part is parts by weight;
The preparation method of the small-molecular-weight phenolic resin is:At reflux, by the formaldehyde of 900-1000 parts by weight, 900- The phenol of 1000 parts by weight and the ammonium hydroxide of 40-45 parts by weight are pumped into reaction kettle and start stirring;It is risen in 30 ± 10min later Temperature is to 95-100 DEG C, insulation reaction;60 ± 10min is reacted under the conditions of maintaining the temperature at 95-100 DEG C, gel time is surveyed in sampling, when Gel time starts vacuum dehydration at range (100-120 seconds/160 DEG C);When dehydration temperaturre is raised to 75 DEG C, glue is surveyed in sampling Change the time, gel time reaches at 60-90 seconds/160 DEG C, adds in 650-700 parts of methanol;It cools, obtains small later Molecular weight phenolic resin.
2. a kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board as described in claim 1, which is characterized in that it is described 2) In step operation, first cool down after 1) step reaction, sampling viscosimetric is in the range of 350-500CPS/120 DEG C, and temperature When being down to 140 DEG C, phenol and formaldehyde are added in the case of stirring, and basic catalyst is added in simultaneously when continuing to be cooled to less than 60 DEG C Stirring;It heats up later, starts to remember the reaction time when temperature rises to 90 DEG C;90-95 DEG C is kept the temperature at, 30-40 points of reaction Gel time is surveyed in sampling after clock, when gel time reaches 160-210 seconds, proceeds by 3) step vacuum dehydration.
3. a kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board as described in claim 1, which is characterized in that it is described 3) In step operation, after vacuum dehydration to 5-10 DEG C of resin transparent temperature nature rise, 160-3460 parts of solvent is added in, and cold But;It at least stirs 30 minutes later, and rear stopping stirring below 40 DEG C of temperature, obtains cardanol-aldehyde resin.
4. a kind of manufacturing method of heat-resistant tearing mode paper-based copper-coated board as claimed in claim 3, which is characterized in that described molten Agent is 2900-3100 parts of methanol, the acetone or ethyl acetate of 160-180 parts of toluene and 160-180 part.
CN201711323444.9A 2015-12-17 2015-12-17 Manufacturing method of heat-resistant tear-resistant paper-based copper-clad plate Active CN108162558B (en)

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