Alloy blade multi-angle gear grinding machine bed and its processing technology on a kind of saw disc tooth
Technical field
The present invention relates to numerically-controlled machine tools to produce and process technical field, polygonal more particularly to alloy blade on a kind of saw disc tooth
Spend gear grinding machine bed and its processing technology.
Background technique
It is well known that currently, being processed on the market to the alloy blade multi-angle roll flute being welded on round saw disc tooth, base
It originally is to use point sequence, multimachine bed processing method, thus need to complete side to the sawtooth in toothed disc on different lathes to grind, just
Face mill etc. processes, traditional processing method, first on radius grinder carry out side mill, after on positive bed carry out front mill, work
Dress clamping times are more, and lathe type is more, and more lathes, repeatedly a point sequence clamping can waste time, while being consistent property of precision is poor,
Equipment investment cost is high.Thus huge inconvenience is brought to the processing of toothed disc.
Summary of the invention
The object of the present invention is to provide alloy blade multi-angle gear grinding machine bed and its processing technology on a kind of saw disc tooth,
It can effectively solve the technical issues of being previously mentioned in background technique.
To achieve the above object, the invention provides the following technical scheme:
Alloy blade multi-angle gear grinding machine bed on a kind of saw disc tooth comprising rotary index device, clamping device, machine
Bed base and the first servo movement mechanism and the second servo movement mechanism for being set to lathe base two sides;
First bistrique is installed, the first servo movement mechanism controls the first bistrique and is X/ in first servo movement mechanism
Y/Z three-axis moving, the first bistrique is for adding the side orientation of alloy blade multi-angle gear grinding machine bed on saw disc tooth
Work;
Second bistrique is installed, the second servo movement mechanism controls the second bistrique and is X/ in second servo movement mechanism
Y/Z three-axis moving, the second bistrique is for adding the frontal exposure of alloy blade multi-angle gear grinding machine bed on saw disc tooth
Work;
Rotary index is equipped on the lathe base between the first servo movement mechanism and the second servo movement mechanism
Device, the rotary index device are fixed on bracket, and bracket is equipped with the clamping device for fixing saw disc, the rotation point
Degree device includes index dial and servo motor, and the index dial connects servo motor, and servo motor is controlled by control index dial
The rotation angle of saw disc processed;
The clamping device includes fixing end and pinching end, and the fixing end is fixedly arranged on bracket, and pinching end can control
Movement and rotary motion, adjusting pinching end can be fixed on saw disc of different specifications and sizes between fixing end and pinching end;
First bistrique and the second bistrique respectively process the side of saw disc and front, the mill of on saw disc a gear teeth
After the completion of tooth movement, pinching end is unclamped, rotary index device control saw disc is rotated up to turning to next gear teeth Working position,
The roll flute movement of next tooth is carried out after locking.
A kind of alloy blade multi-angle roll flute processing technology on saw disc tooth comprising following steps:
1) each axis of alloy blade multi-angle gear grinding machine bed machining tool on saw disc tooth is returned into origin;
2) by saw disc clamping to be processed before clamping device, first by the knob for being used to adjust pinching end rotate to level side
It is moved out to pinching end at 90 degree of positions, then will be adjusted, pinching end is detached from the fixing end on clamping device, fixing end and folder
When distance reaches saw disc installation requirement between tight end, stop adjusting pinching end;
3) saw disc to be processed is mounted on rotary index device, adjusts pinching end again later and achieve and moves left and right,
Until spacing reaches prescribed requirement between pinching end and saw disc to be processed, when to prevent clamping saw disc to be processed, saw disc to be processed goes out
Now deform, by pinching end with it is hand steered just;
4) it adjusts pinching end and saw disc to be processed is clamped between fixing end and pinching end;
5) start the processing program on saw disc tooth on alloy blade multi-angle gear grinding machine bed machining tool, adjustment rotation
Saw disc to be processed is rotated to working origin position and is locked by indexing means;
6) the first bistrique is rotated into set angle one, the first servo movement mechanism controls the first bistrique and does three-dimensional track fortune
It is dynamic, and then complete to treat precessing saw and face left the roll flute movements of angle faces in side wheel tooth tooth form;
7) the first bistrique is rotated into set angle two, the first servo movement mechanism controls the first bistrique and does three-dimensional track fortune
It is dynamic, and then complete to treat precessing saw and face left the roll flute movements of another angle faces in side wheel tooth tooth form;
8) similarly step 7), the front that the second servo movement mechanism the second bistrique of control treats processing saw disc are completed roll flute and are moved
Make;
9) the first bistrique is controlled respectively to the first servo movement mechanism and the second servo movement mechanism and the second bistrique is completed
After side and the positive processing for the treatment of processing saw disc, i.e., the roll flute of a gear teeth on saw disc to be processed, which acts, to be completed, and is utilized
Rotary index device carries out changing tooth movement, after saw disc to be processed rotates a circle, realizes that a frock clamping completes saw disc to be processed
Upper whole gear teeth roll flute work.
Compared with prior art, the beneficial effects of the present invention are:
Existing toothed disc processing needs clamping above and below repeatedly, and operation break-down could be completed, and the present invention may be implemented disposably
Clamping can be completed to the side of the different angle of the gear teeth, front mill processing in toothed disc, avoids clamping above and below repeatedly and expends
Plenty of time, while the repeatability of zero correction caused by secondary clamping is not needed yet, to greatly improve the processing essence of product
The qualification rate of degree and product.
Detailed description of the invention
Fig. 1 is a kind of structural representation of alloy blade multi-angle gear grinding machine bed on saw disc tooth in the embodiment of the present invention
Figure;
Fig. 2 is a kind of main view of alloy blade multi-angle gear grinding machine bed on saw disc tooth in the embodiment of the present invention;
Fig. 3 is a kind of top view of alloy blade multi-angle gear grinding machine bed on saw disc tooth in the embodiment of the present invention;
In figure, 1, clamping device, 2, lathe base, the 3, first servo movement mechanism, the 4, second servo movement mechanism, 5,
One bistrique, 6, saw disc, the 7, second bistrique, 8, bracket, 9, servo motor, 10, fixing end, 11, pinching end.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
Embodiment one:
As shown in Figure 1, Figure 2 and Figure 3, a kind of alloy blade multi-angle gear grinding machine bed on saw disc tooth comprising rotation
It indexing means, clamping device 1, lathe base 2 and is set to the first servo movement mechanisms 3 and second of 2 two sides of lathe base and watches
Take movement mechanism 4;
First bistrique 5 is installed, the first servo movement mechanism 3 controls the first bistrique 5 in first servo movement mechanism 3
X/Y/Z three-axis moving is done, the first bistrique 5 is for processing the side orientation of 6 roll flute of saw disc;
Second bistrique 7 is installed, the second servo movement mechanism 4 controls the second bistrique 7 in second servo motion, 4 mechanism
X/Y/Z three-axis moving is done, the second bistrique 7 is for processing the frontal exposure of 6 roll flute of saw disc;
Rotation point is equipped on the lathe base 2 between the first servo movement mechanism 3 and the second servo movement mechanism 4
Device is spent, the rotary index device is fixed on bracket 8, and bracket 8 is equipped with the clamping device 1 for fixing saw disc 6, described
Rotary index device includes index dial and servo motor 9, and the index dial connects servo motor 9, and servo motor 9 passes through control point
Scale controls the rotation angle of saw disc 6;
The clamping device 1 includes fixing end 10 and pinching end 11, and the fixing end 10 is fixedly arranged on bracket 8, pinching end
11 can be with side-to-side movement and rotary motion, and fixing end 10 can be fixed on for saw disc 6 of different specifications and sizes by adjusting pinching end 11
Between pinching end 11;
First bistrique 5 and the second bistrique 7 respectively process the side and front of saw disc 6, on saw disc 6 a gear teeth
Roll flute movement after the completion of, unclamp pinching end 11, the rotary index device control rotation of saw disc 6 is until turning to next gear teeth and adding
Station is set, and the roll flute movement of next tooth is carried out after locking.
A kind of alloy blade multi-angle roll flute processing technology on saw disc tooth comprising following steps:
1) each axis of 6 gear grinding machine bed of saw disc is returned into origin;
2) by 6 clamping of saw disc to be processed before clamping device 1, first by the knob for being used to adjust pinching end 11 rotate to water
Square at 90 degree of positions, it then will adjust pinching end 11 and move out, pinching end 11 is detached from the fixing end on clamping device 1
10, when distance reaches 6 installation requirement of saw disc between fixing end 10 and pinching end 11, stop adjusting pinching end 11;
3) saw disc 6 to be processed is mounted on rotary index device, adjusts pinching end 11 again later and achieves left and right shifting
It is dynamic, until spacing reaches prescribed requirement between pinching end 11 and saw disc to be processed 6, it is to be processed when to prevent clamping saw disc 6 to be processed
Saw disc 6 deforms, by pinching end 11 with it is hand steered just;
4) it adjusts pinching end 11 and saw disc 6 to be processed is clamped between fixing end 10 and pinching end 11;
5) start the processing program on 6 gear grinding machine bed of saw disc, adjust rotary index device, saw disc 6 to be processed is revolved
It goes to working origin position and is locked;
6) the first bistrique 5 is rotated into set angle one, the first servo movement mechanism 3 controls the first bistrique 5 and does three-dimensional rail
Mark movement, and then complete to treat the roll flute movement of an angle faces in processing 6 left side gear teeth tooth form of saw disc;
7) the first bistrique 5 is rotated into set angle two, the first servo movement mechanism 3 controls the first bistrique 5 and does three-dimensional rail
Mark movement, and then complete to treat the roll flute movement of another angle faces in processing 6 left side gear teeth tooth form of saw disc;
8) similarly step 7), the second servo movement mechanism 4 control the front completion mill that the second bistrique 7 treats processing saw disc 6
Tooth movement;
9) the first bistrique 5 and the second bistrique 7 are controlled respectively to the first servo movement mechanism 3 and the second servo movement mechanism 4
It completes after treating the side for processing saw disc 6 and positive processing, i.e., the roll flute of a gear teeth on saw disc 6 to be processed has acted
At, change tooth using rotary index device and act, after saw disc 6 to be processed rotates a circle, realize a frock clamping complete to
Process whole gear teeth roll flute work on saw disc 6.
Existing sawtooth piece processing needs clamping above and below repeatedly, and operation break-down could be completed, and the present invention may be implemented disposably
The side of the different angle to the sawtooth on piece gear teeth, front mill processing can be completed in clamping, avoids clamping above and below repeatedly and expends
Plenty of time, while the repeatability of zero correction caused by secondary clamping is not needed yet, to greatly improve the processing essence of product
The qualification rate of degree and product.
Above content is only to structure of the invention example and explanation, affiliated those skilled in the art couple
Described specific embodiment does various modifications or additions or is substituted in a similar manner, without departing from invention
Structure or beyond the scope defined by this claim, is within the scope of protection of the invention.