CN108161008A - A kind of laser and the molding device of microwave Compound Machining - Google Patents

A kind of laser and the molding device of microwave Compound Machining Download PDF

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Publication number
CN108161008A
CN108161008A CN201810007700.1A CN201810007700A CN108161008A CN 108161008 A CN108161008 A CN 108161008A CN 201810007700 A CN201810007700 A CN 201810007700A CN 108161008 A CN108161008 A CN 108161008A
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China
Prior art keywords
laser
microwave
vacuum chamber
powder
powdering
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Pending
Application number
CN201810007700.1A
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Chinese (zh)
Inventor
颜丙功
江开勇
吕培杰
张际亮
王霏
路平
康磊
靳玲
乐其河
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Huaqiao University
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Huaqiao University
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Priority to CN201810007700.1A priority Critical patent/CN108161008A/en
Publication of CN108161008A publication Critical patent/CN108161008A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/30Platforms or substrates
    • B22F12/33Platforms or substrates translatory in the deposition plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/70Recycling
    • B22F10/73Recycling of powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/49Scanners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/50Means for feeding of material, e.g. heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/60Planarisation devices; Compression devices
    • B22F12/67Blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/003Apparatus, e.g. furnaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1054Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by microwave
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Mechanical Engineering (AREA)
  • Powder Metallurgy (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a kind of laser and the molding device of microwave Compound Machining, including laser generating system, microwave generation system, vacuum system, powdering system and master controller.The laser generating system includes laser, and the laser is connected with laser galvanometer, and the laser galvanometer is fixed on the surface of the vacuum chamber;The microwave generation system is connected with vacuum chamber;The vacuum system includes cylindrical vacuum chamber, mechanical pump, diffusion pump, gas bleeder valve, PLC and pressure sensor;The powdering system includes powder storing chamber, Powder Recovery chamber, workpiece lifting platform and powdering scraper, there is powder lifting platform in the powder storing chamber, the powder lifting platform connect electric pushrod up and down motion with workpiece lifting platform, the powdering scraper scrapes powder by side-to-side movement, and the vacuum chamber is connected by wave arrestment net with vacuum system.The present invention can realize that microwave is manufactured with laser synchronization, by microwave preheating powder, improve the quality and efficiency of laser fusion increasing material manufacturing.

Description

A kind of laser and the molding device of microwave Compound Machining
Technical field
The present invention relates to a kind of laser and the compound increasing material manufacturing system of microwave
Background technology
Laser fusion increases material manufacturing technology is under laser beam heat effect, is completely melt metal powder, after cooling with Metal solid soldering is molded, and by being layering, material stacking goes out 3D solid.During manufacture, due to workpiece chilling urgency Heat, be easy to cause the problems such as internal residual thermal stress is excessive, thus traditional laser fusion increasing material manufacturing need it is further Heat treatment.
Invention content
In order to overcome the shortcomings of above-mentioned technology, the present invention provides a kind of laser and the molding device of microwave Compound Machining, During laser formation, matrix is made to be maintained at certain temperature with powder, effectively alleviate the machining state of rapid heat cycle, improved Manufacture the performance of workpiece.
In order to solve the technical issues of above-mentioned, the present invention provides a kind of laser and the molding device of microwave Compound Machining, Including laser generating system, microwave generation system, vacuum system, powdering system and master controller;
The vacuum system includes cylindrical vacuum chamber, mechanical pump, diffusion pump, gas bleeder valve, PLC and infrared sensor, pressure Force snesor;The mechanical pump, diffusion pump are connect by vacuum-pumping tube with vacuum chamber;One end connection vacuum of the gas bleeder valve Chamber, the other end are extended to outside vacuum chamber;One end connection vacuum chamber of the infrared sensor, pressure sensor, the other end pass through PLC is connected to master controller;
The laser generating system includes laser, and the laser is connected with laser galvanometer, and the laser galvanometer is consolidated The surface of the vacuum chamber is scheduled on, a laser lens are also set up below the laser galvanometer;
The microwave generation system is connected by waveguide cavity with vacuum chamber, and the waveguide cavity connects that of vacuum chamber One end is provided with microwave lens;
The powdering system includes powder storing chamber, Powder Recovery chamber, workpiece lifting platform and powdering scraper, has in the powder storing chamber Powder lifting platform, the powder lifting platform moves back and forth after connecting electric pushrod with workpiece lifting platform along upper and lower directions, described Powdering scraper is arranged on outside the opening of powder storing chamber, and scrapes powder along left and right directions reciprocating motion;
Suspension is equipped with an incubation cavity in the vacuum chamber, between the incubation cavity and the extreme higher position of powder lifting platform there are Certain height formation allows bit space so that the powdering scraper passes through the bit space that allows;The end of the incubation cavity is opens Mouth end, the workpiece lifting platform are risen up by the opening in incubation cavity;
The vacuum chamber is connected by wave arrestment net with vacuum-pumping tube, and the wave arrestment net blocking microwave enters vacuum-pumping tube; The vacuum chamber is connected by laser lens with laser generating system, and the vacuum chamber passes through microwave lens and microwave system System is connected;The master controller is connected with vacuum system, laser generating system, microwave generation system and vacuum chamber system.
In a preferred embodiment:The laser is connect with laser galvanometer by light path, and laser is saturating by laser lens The work top being mapped in vacuum chamber.
In a preferred embodiment:The powdering scraper length is more than powder storing chamber length.
In a preferred embodiment:The powdering scraper length is more than workpiece lifting platform length.
In a preferred embodiment:The mechanical pump and diffusion pump tandem working.
In a preferred embodiment:The range of microwave generation system horizontal direction microwave in vacuum chamber is adjustable, makees Different height workpiece is preheated for auxiliary thermal source.
In a preferred embodiment:The powdering system controls powdering height by electric pushrod start and stop difference in height.
In a preferred embodiment:The powdering system controls powder supply amount by the start and stop difference in height of electric pushrod.
Compared to the prior art, technical scheme of the present invention has following advantageous effect:
Microwave technology is combined by the present invention with laser fusion increases material manufacturing technology, during laser formation, makes matrix Certain temperature is maintained at powder, effectively alleviates the machining state of rapid heat cycle, improves the performance of manufacture workpiece.
Description of the drawings
Fig. 1 is the structure chart of Compound Machining molding machine in the preferred embodiment of the present invention.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
With reference to figure 1, a kind of laser and the molding device of microwave Compound Machining, including laser generating system, microwave system System 2, vacuum system, powdering system and master controller 5;
The vacuum system 3 includes cylindrical vacuum chamber 31, mechanical pump 32, diffusion pump 33, gas bleeder valve 34, PLC35 and red Outer sensor 36, pressure sensor 37;The mechanical pump 32, diffusion pump 33 connect and pass through vacuum-pumping tube 38 to be connected with vacuum chamber 31 It connects;Vacuumize process is carried out to vacuum chamber 31 by mechanical pump 32, diffusion pump 33.One end connection vacuum chamber of the gas bleeder valve 34 31, the other end is extended to outside vacuum chamber 31;One end connection vacuum chamber 31 of the infrared sensor 36, pressure sensor 37, separately One end is connected to master controller 5 by PLC35;
The laser generating system includes laser 11, and the laser 11 is connected with laser galvanometer 12, the laser Galvanometer 12 is fixed on the surface of the vacuum chamber 31, and the lower section of the laser galvanometer 12 also sets up a laser lens 13;
The microwave generation system 2 is connected by waveguide cavity 21 with vacuum chamber 31, and the waveguide cavity 21 connects very That one end of cavity 31 is provided with microwave lens 22;The model of the horizontal direction microwave in vacuum chamber 31 of microwave generation system 2 Enclose it is adjustable, as auxiliary thermal source to different height workpiece preheat.
The powdering system includes powder storing chamber 41, Powder Recovery chamber 42, workpiece lifting platform 43 and powdering scraper 44, the storage Have in powder chamber 41 powder lifting platform 45, the powder lifting platform 45 connect electric pushrod with workpiece lifting platform 43 after along upper and lower To reciprocating motion, the powdering scraper 44 is arranged on outside the opening of powder storing chamber 41, and scrapes powder along left and right directions reciprocating motion;Institute 44 length of powdering scraper is stated more than 41 length of powder storing chamber.44 length of powdering scraper is more than 43 length of workpiece lifting platform.It is described Powdering system controls powdering height by electric pushrod start and stop difference in height.The start and stop height that the powdering system passes through electric pushrod Difference control powder supply amount.
Suspension is equipped with an incubation cavity 39, the extreme higher position of the incubation cavity 39 and powder lifting platform 45 in the vacuum chamber 31 Between there are certain height formation allow bit space so that the powdering scraper 44 passes through the bit space that allows;The incubation cavity 39 end is openend, and the workpiece lifting platform 43 is risen up by the opening in incubation cavity;
The vacuum chamber 31 is connected by wave arrestment net 30 with vacuum-pumping tube 38, and the wave arrestment net 30 stops that microwave enters pumping Vacuum tube 38;The vacuum chamber 31 is connected by laser lens 13 with laser generating system 1, and the vacuum chamber 31 passes through microwave Lens 22 are connected with microwave generation system 2;The master controller 5 and vacuum system 3, laser generating system 1, microwave system System 2 and 31 system of vacuum chamber are connected.
The laser 11 is connect with laser galvanometer 12 by light path, and laser is transmitted to vacuum chamber 31 by laser lens 13 Interior work top.
A kind of above-mentioned laser and the compound increasing material manufacturing system of microwave, work step are as follows:
1) three-dimensional part model is imported in master controller 5, three-dimensional part model is layered, plans scanning by master controller 5 Path simultaneously sets initial technological parameter.
2) a certain amount of laser fusion metal powder is placed to powder storing chamber 41;
3) door of vacuum chamber 31 is closed, is vacuumized first with mechanical pump 32, when vacuum degree is less than 0.1Pa, diffusion pump 33 It starts to work, vacuum degree is less than 1x10-3During Pa, the vacuum degree in vacuum chamber 31 meets job requirement;
It 4), can also be to being filled with other gases in vacuum chamber 31 according to actual requirement;
5) powdering system in vacuum chamber 31 is controlled by master controller 5, powdering scraper 44 jacks up powder lifting platform 45 Powder scrape tiling to the left so that powder is laid in the surface of workpiece lifting platform 43, and extra powder enters Powder Recovery chamber 42;
6) workpiece lifting platform 43 rises to microwave action area, utilization is micro- upwards under the action of electric pushrod along incubation cavity 39 Wave preheats workpiece lifting platform 43;
7) it after 43 face temperature of workpiece lifting platform reaches requirement, collects real time information through infrared temperature sensor and is ultimately passed to always Controller 5;
8) by the control of master controller 5 laser generating system 1, planning information is scanned by path;
9) after the end of scan, laser stops emitting with microwave, and workpiece lifting platform 43 drops to powdering region.Workpiece lifting platform 43 and powdering podium level difference are powder bed height set;
10) (5) step is repeated, until printing is fully completed;
11) vacuum system 3 is stopped, and intracavitary air pressure is made to be restored to ambient pressure by gas bleeder valve 34, opens chamber door and takes Go out workpiece;
The foregoing is merely present pre-ferred embodiments, therefore the technical scope of the present invention cannot be limited according to this, therefore Fan Yiben The equivalent changes and modifications that the technical spirit and description of invention are made, in the range of should all belonging to technical solution of the present invention.

Claims (8)

1. a kind of laser and the molding device of microwave Compound Machining, including laser generating system, microwave generation system, vacuum system System, powdering system and master controller;
The vacuum system includes cylindrical vacuum chamber, mechanical pump, diffusion pump, gas bleeder valve, PLC and infrared sensor, pressure passes Sensor;The mechanical pump, diffusion pump are connect by vacuum-pumping tube with vacuum chamber;One end connection vacuum chamber of the gas bleeder valve, separately One end is extended to outside vacuum chamber;One end connection vacuum chamber of the infrared sensor, pressure sensor, the other end are connected by PLC It is connected to master controller;
The laser generating system includes laser, and the laser is connected with laser galvanometer, and the laser galvanometer is fixed on The surface of the vacuum chamber also sets up a laser lens below the laser galvanometer;
The microwave generation system is connected by waveguide cavity with vacuum chamber, and that one end of waveguide cavity connection vacuum chamber It is provided with microwave lens;
The powdering system includes powder storing chamber, Powder Recovery chamber, workpiece lifting platform and powdering scraper, has powder in the powder storing chamber Lifting platform, the powder lifting platform move back and forth after connecting electric pushrod with workpiece lifting platform along upper and lower directions, the powdering Scraper is arranged on outside the opening of powder storing chamber, and scrapes powder along left and right directions reciprocating motion;
Suspension is equipped with an incubation cavity in the vacuum chamber, and there are certain between the incubation cavity and the extreme higher position of powder lifting platform Height formation allow bit space so that the powdering scraper passes through the bit space that allows;The end of the incubation cavity is openend, The workpiece lifting platform is risen up by the opening in incubation cavity;
The vacuum chamber is connected by wave arrestment net with vacuum-pumping tube, and the wave arrestment net blocking microwave enters vacuum-pumping tube;It is described Vacuum chamber is connected by laser lens with laser generating system, and the vacuum chamber passes through microwave lens and microwave generation system phase Connection;The master controller is connected with vacuum system, laser generating system, microwave generation system and vacuum chamber system.
2. a kind of laser and the molding device of microwave Compound Machining according to claim 1, it is characterised in that:The laser It is connect with laser galvanometer by light path, laser is transmitted to the work top in vacuum chamber by laser lens.
3. a kind of laser and the molding device of microwave Compound Machining according to claim 1, it is characterised in that:The powdering is scraped Knife length is more than powder storing chamber length.
4. a kind of laser and the molding device of microwave Compound Machining according to claim 3, it is characterised in that:The powdering is scraped Knife length is more than workpiece lifting platform length.
5. a kind of laser and the molding device of microwave Compound Machining according to claim 1, it is characterised in that:The mechanical pump With diffusion pump tandem working.
6. a kind of laser and the molding device of microwave Compound Machining according to claim 1, it is characterised in that:The microwave hair The range of raw system horizontal direction microwave in vacuum chamber is adjustable, and different height workpiece is preheated as auxiliary thermal source.
7. a kind of laser and the molding device of microwave Compound Machining according to claim 1, it is characterised in that:The powdering system System controls powdering height by electric pushrod start and stop difference in height.
8. a kind of laser and the molding device of microwave Compound Machining according to claim 1, it is characterised in that:The powdering system System controls powder supply amount by the start and stop difference in height of electric pushrod.
CN201810007700.1A 2018-01-04 2018-01-04 A kind of laser and the molding device of microwave Compound Machining Pending CN108161008A (en)

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CN201810007700.1A CN108161008A (en) 2018-01-04 2018-01-04 A kind of laser and the molding device of microwave Compound Machining

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020240180A1 (en) * 2019-05-31 2020-12-03 Renishaw Plc Metal powder bed additive manufacturing apparatus and methods
CN113733554A (en) * 2021-08-23 2021-12-03 华中科技大学 Method and device for forming high molecular parts by microwave and infrared radiation in composite mode
TWI834157B (en) * 2021-05-14 2024-03-01 日揚科技股份有限公司 Processing device and processing method for solid structure

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WO2013080030A1 (en) * 2011-11-28 2013-06-06 Chivel Yuri Method for producing three-dimensional articles from powders and apparatus for carrying out said method
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CN204366041U (en) * 2015-01-07 2015-06-03 南京雅美口腔技术有限公司 One can extract skeleton of partial denture's Laser Rapid Prototyping System
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CN107009615A (en) * 2017-05-23 2017-08-04 安徽恒利增材制造科技有限公司 A kind of print platform of extra quality cylinder 3d printers
CN206392865U (en) * 2017-01-18 2017-08-11 张远明 A kind of intelligent laser selective melting former
US20170304895A1 (en) * 2014-10-01 2017-10-26 Renishaw Plc Additive manufacturing apparatus and method
CN207735588U (en) * 2018-01-04 2018-08-17 华侨大学 Laser and the molding device of microwave Compound Machining

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Publication number Priority date Publication date Assignee Title
CN201300207Y (en) * 2008-10-30 2009-09-02 华中科技大学 Selective laser melting rapid molding device for metal parts
WO2013080030A1 (en) * 2011-11-28 2013-06-06 Chivel Yuri Method for producing three-dimensional articles from powders and apparatus for carrying out said method
CN103341625A (en) * 2013-07-10 2013-10-09 湖南航天工业总公司 3D printing manufacturing device and method of metal parts
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020240180A1 (en) * 2019-05-31 2020-12-03 Renishaw Plc Metal powder bed additive manufacturing apparatus and methods
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TWI834157B (en) * 2021-05-14 2024-03-01 日揚科技股份有限公司 Processing device and processing method for solid structure
CN113733554A (en) * 2021-08-23 2021-12-03 华中科技大学 Method and device for forming high molecular parts by microwave and infrared radiation in composite mode

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