CN108160548B

CN108160548B - Automatic cleaning machine for fluted disc

Info

Publication number: CN108160548B
Application number: CN201810004668.1A
Authority: CN
Inventors: 陆开冬
Original assignee: CIXI YULE FISHING GEAR Co Ltd
Current assignee: CIXI YULE FISHING GEAR Co Ltd
Priority date: 2018-01-03
Filing date: 2018-01-03
Publication date: 2020-02-14
Anticipated expiration: 2038-01-03
Also published as: CN108160548A

Abstract

The invention relates to the field of fishing gear accessory processing tools, in particular to an automatic cleaning machine for a fluted disc. Automatic cleaning machine of fluted disc, including the sill, the sill top is equipped with down the fluted disc, lower fluted disc top is equipped with the disc, lower fluted disc is connected with the disc, the disc edge part inwards caves in and forms the recess, recess evenly distributed is at the disc edge part, the disc top is equipped with the fluted disc, it is equipped with the brush yoke to go up the fluted disc surface, the brush yoke side is connected with the brush, the recess top is equipped with the gear, gear upper portion and last fluted disc meshing, the gear lower part is equipped with the gear shaft, the gear shaft inserts in the recess, the gear top is equipped with the fixed column, sill one side is equipped with the opening, the opening part is equipped with the motor, the motor top is equipped with motor gear, motor gear and lower fluted disc meshing, lower fluted disc, disc and. The invention has the advantages that: the cleaning action of the brush which is manually carried out by a person relative to the fluted disc is converted into the rotation of the fluted disc relative to the brush, and the fluted disc is driven by the motor to carry out circular motion.

Description

Automatic cleaning machine for fluted disc

Technical Field

The invention relates to the field of fishing gear accessory processing tools, in particular to an automatic cleaning machine for a fluted disc.

Background

The optimal fit degree and the smooth degree can be achieved only by cleaning and processing the important accessory fluted disc of the fishing line wheel after production is completed, the current processing method is that one part is manually cleaned by a brush, so that the needed labor hour is large, in addition, the manual processing process is easy to be fatigue, the probability of processing and processing carelessness in the cleaning operation performed under the fatigue state is greatly improved, and the whole processing quality is not in place.

Disclosure of Invention

In order to solve the technical problems of time and labor waste and poor quality of manual cleaning of the fluted disc, the invention provides an automatic fluted disc cleaning machine.

The technical scheme of the invention is as follows:

automatic cleaning machine of fluted disc, including the sill, the sill top is equipped with down the fluted disc, lower fluted disc top is equipped with the disc, lower fluted disc is connected with the disc, the disc edge part inwards caves in and forms the recess, recess evenly distributed is at the disc edge part, the disc top is equipped with the fluted disc, it is equipped with the brush yoke to go up the fluted disc surface, the brush yoke side is connected with the brush, the recess top is equipped with the gear, gear upper portion and last fluted disc meshing, the gear lower part is equipped with the gear shaft, the gear shaft inserts in the recess, the gear top is equipped with the fixed column, sill one side is equipped with the opening, the opening part is equipped with the motor, the motor top is equipped with motor gear, motor gear and lower fluted disc meshing, lower fluted disc, disc and.

And a bearing is arranged between the lower fluted disc and the bottom table.

The lower fluted disc and the disc are not contacted with the main shaft.

And a convex ring is arranged at the upper part of the main shaft.

The upper fluted disc is connected with the convex ring.

The cross section of the fixed column is in a regular hexagon shape.

The upper part of the gear and the upper gear disc are positioned on the same plane.

The brush surface of the brush faces the direction of the fixed column.

The fixed column and the brush surface of the brush are positioned on the same plane.

The motor gear and the lower fluted disc are positioned on the same plane.

By using the technical scheme of the invention, the structure is novel, the design is ingenious, the cleaning action of the brush which is manually carried out relative to the fluted disc is converted into the rotation of the fluted disc relative to the brush, and the motor drives the fluted disc to carry out circular motion, so that the manpower is replaced, the productivity is improved, the labor input is reduced, the labor cost is saved, and the production benefit is improved; the cross section of the fixed column is in a regular hexagon shape, so that the relative positions of the fluted disc and the fixed column can be fixed, the side lengths of the fluted disc and the fixed column are consistent, and the fluted disc can be conveniently inserted into the fixed column during feeding; the motor speed is suitable, and the fluted disc just in time can rotate the round when brush place region, all clears up the fluted disc round completion.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic illustration of an explosive structure according to the present invention;

FIG. 5 is a schematic view of the construction of the gear of the present invention;

FIG. 6 is a top plan view of a chainring of the present invention;

FIG. 7 is a side elevational view of a toothed disc according to the present invention;

fig. 8 is a schematic side view of a brush according to the invention.

Detailed Description

The invention is further illustrated by the following figures and examples.

Examples

The fluted disc automatic cleaning machine shown in figures 1 to 8 comprises a base table 1, wherein a circular groove is formed in the middle of the base table 1 in a concave manner, a through hole is formed in the middle of the circular groove and used for installing a main shaft 7, a convex ring 13 is arranged on the upper portion of the main shaft 7, a bearing 14 is arranged in the circular groove and used for reducing the friction force between a lower fluted disc 2 and the base table 1 so that the lower fluted disc 2 can smoothly rotate, a lower fluted disc 2 is arranged above the bearing 14, a through hole is formed in the middle of the lower fluted disc 2, the inner diameter of the through hole is larger than the outer diameter of the main shaft 7, teeth are uniformly arranged on the edge of the lower

fluted disc

2, 4 mounting holes are uniformly formed in the surface of the lower fluted disc 2, a disc 3 is arranged above the lower fluted disc 2, a through hole is formed in the middle of the disc 3, the inner diameter of the through hole, a gear shaft 8 for mounting the lower part of a gear 5, wherein the disc 3 is fixedly connected with the lower fluted disc 2, a bolt passes through 4 mounting holes on the disc 3 and the lower fluted disc 2 for mounting and fixing, the disc 3 and the lower fluted disc 2 are fixedly connected and then mounted on a bearing 14, the circle centers of the disc 3, the lower fluted disc 2 and the bearing 14 are positioned on a vertical straight line, so that the disc 3 and the lower fluted disc 2 can rotate smoothly by taking the circle center of the disc 3 as an axis, the upper fluted disc 4 is arranged above the disc 3, a through hole is arranged in the middle of the upper fluted disc 4, the inner diameter of the through hole is larger than the outer diameter of an upper convex ring 13 of a main shaft 7 and smaller than the outer diameter of the upper convex ring 13 of the main shaft 7, the upper fluted disc 4 is mounted on the main shaft 7 and is relatively static with a base 1, the edges of the upper fluted disc 4 are uniformly provided with teeth, mounting holes are arranged near the surface edges of, the upper part of the gear 5 is positioned on the same plane with the upper gear disc 4 by being meshed with teeth at the edge of the upper gear disc 4, the lower part of the gear 5 is provided with a gear shaft 8 which is arranged in a groove at the edge of the disc 3, the gear 5 rotates smoothly in the groove, the top of each gear 5 is provided with a fixed column 6, the fixed column 6 is actually present, a partial view is not shown in the figure and is used for fixing a gear disc to be processed, the cross section of the fixed column 6 is regular hexagon, the relative position of the gear disc and the fixed column 6 can be fixed, the side lengths of the fixed column and the fixed column are consistent, the gear disc is inserted on the fixed column 6 when feeding is facilitated, a brush holder 11 is arranged above the upper gear disc 4 and is used for fixing a brush 12, the brush holder 11 is fixedly arranged on the surface of the upper gear disc 4 by bolts, the brush 12 is fixed on the, the brush 12 can contact the whole side face of the fluted disc when the fluted disc rotates corresponding to the position of the fluted disc to be processed on the fixed column 6, omission is avoided, the rotating speed of the motor 9 is proper, the fluted disc can rotate for one circle when passing through the area of the brush 12, and the cleaning of the fluted disc for one circle is completed. The middle part of the fluted disc to be processed is vertically provided with a regular hexagon through hole which is conveniently inserted on the fixed column 6 and matched with the fixed column 6 for use, the fluted disc can be fixed on the fixed column 6, so that the fluted disc rotates along with the fixed column 6 to achieve the purpose of cleaning the surface of the fluted disc, vertical toothed rings are arranged on the top surface and the bottom surface of the fluted disc, used for meshing transmission with other components, the upper part of the fluted disc is provided with a toothed ring on the horizontal plane and used for meshing transmission with other components, the lower part of the fluted disc is provided with an umbrella-shaped toothed ring, the edge surface of the umbrella-shaped toothed ring is provided with a vertical toothed ring, the tooth disc is used for being meshed with other parts for transmission, the surface of the umbrella-shaped tooth ring is inwards sunken, when the tooth disc rotates along with the fixed column 6, the brush 12 cleans and deburres the tooth rings at the top and the bottom of the tooth disc, the tooth rings at the upper part of the tooth disc and the surface of the umbrella-shaped tooth ring at the lower part of the tooth disc, and the surfaces of the tooth disc and the umbrella-shaped tooth ring are cleaned up, so that the tooth disc and other parts achieve the best matching degree and smooth degree.

The side of the base platform 1 is provided with an opening, a motor 9 is arranged at the opening, a motor gear 10 is arranged above the motor 9, teeth are uniformly arranged on the edge of the motor gear 10 and are meshed with the teeth on the edge of the lower fluted disc 2, the motor gear 10 and the lower fluted disc 2 are positioned on the same plane, the motor 9 rotates to drive the lower fluted disc 2 to rotate, the motor 9 is connected with a switch, and the motor 9 is connected with a power supply.

In addition, the brush 12 can use a common brush 12, or a special brush 12, the special brush 12 can achieve better cleaning effect, the cleaning effect is better, the special brush 12 can be divided into 6 parts from top to bottom, the numbers from top to bottom are brush hair A, brush hair B, brush hair C, brush hair D, brush hair E and brush hair F, the brush hair A is arranged in a downward inclination way of 30 degrees to 45 degrees and used for cleaning the positions above a tooth ring at the top of the fluted disc and a tooth ring at the upper part of the fluted disc, the brush hair B is arranged in parallel and used for cleaning the tooth ring at the upper part of the fluted disc, the length of the brush hair C is greater than that of the brush hair B and is used for cleaning the positions between the tooth ring at the upper part of the fluted disc and an umbrella-shaped tooth ring at the lower part of the fluted disc, the brush hair D is arranged in a downward inclination way of 30 degrees to 45 degrees, the length of the brush hair D is, brush hair E level sets up, be used for clearing up fluted disc lower part umbrella-type ring gear, brush hair F tilt up 30 degrees to 45 degrees settings, be used for clearing up fluted disc bottom ring gear and the position of fluted disc lower part umbrella-type ring gear below, each position all can be cleared up by the brush hair, the clearance effect is better, each part brush hair can be dismantled alone and change, can change alone after wearing and tearing exceed the standard, and need not carry out the change of whole brush 12, and the cost is saved, furthermore, brush quantity is not limited to singly, can set up brush yoke 11 and install brush 12 in the upper fluted disc 4 outside, also can carry out relative installation with two brushes 12 and carry out more comprehensive clearance to the fluted disc, can also carry out the clearance of many places simultaneously in a plurality of brushes 12 of upper fluted disc 4 surfaces or upper fluted disc 4 outsides installation, make the clearance effect better, brush 12 set up the position and set up quantity and do not do.

When the gear disc cleaning machine is used, the brush 12 is fixed on the side face of the brush frame 11, the gear disc is inserted into the fixed column 6, the switch is turned on, the motor 9 starts to rotate, the lower gear disc 2 and the disc 3 are driven to rotate, the gear 5 installed on the edge of the disc 3 is driven to do circular motion by taking the main shaft 7 as the center of a circle, the gear 5 is meshed with the upper gear disc 4, the upper gear disc 4 is fixed with the base platform 1, the gear 5 rotates by taking the center of the circle of the gear 5 as the axis, the gear disc to be processed fixed on the fixed column 6 also rotates along with the gear disc to be processed, the brush 12 cleans the gear disc when the rotating gear disc passes through the area where the brush 12 is located, and the gear disc to be processed is taken down from the.

It should be understood that the above-mentioned embodiments are merely preferred examples of the present invention, and not restrictive, but rather, all the changes, substitutions, alterations and modifications that come within the spirit and scope of the invention as defined by the appended claims should be considered as obvious to those skilled in the art.

Claims

1. Automatic descaling machine of fluted disc, including sill (1), its characterized in that: a lower fluted disc (2) is arranged above the base platform (1), a disc (3) is arranged above the lower fluted disc (2), the disc (3) is fixedly connected with the lower fluted disc (2), the edge part of the disc (3) is inwards sunken to form a groove, the groove is uniformly distributed on the edge part of the disc (3), an upper fluted disc (4) is arranged above the disc (3), a brush holder (11) is arranged on the surface of the upper fluted disc (4), a brush (12) is connected to the side surface of the brush holder (11), the brush (12) can be divided into 6 parts from top to bottom, the numbers from top to bottom are brush hair A, brush hair B, brush hair C, brush hair D, brush hair E and brush hair F, the brush hair A is downwards inclined by 30 degrees to 45 degrees, the brush hair B is arranged in parallel, the length of the brush hair C is greater than that of the brush hair B, the brush hair D is downwards inclined by 30 degrees to 45 degrees, the length of the brush hair D, a gear (5) is arranged above the groove, the upper part of the gear (5) is meshed with the upper fluted disc (4), a gear shaft (8) is arranged at the lower part of the gear (5), the gear shaft (8) is inserted into the groove, a fixing column (6) is arranged at the top of the gear (5), an opening is arranged at one side of the bottom table (1), a motor (9) is arranged at the opening, a motor gear (10) is arranged above the motor (9), the motor gear (10) is meshed with the lower fluted disc (2), a main shaft (7) penetrates through the middle parts of the lower fluted disc (2), the disc (3) and the upper fluted disc (4), the main shaft (7) is connected with the bottom table (1), the upper fluted disc (4) is arranged on the main shaft (7) and is relatively static with the bottom table (1), a bearing (14) is arranged between the lower fluted disc (2) and the bottom table (1), the lower fluted disc (2) and the disc (3) are not contacted with the main shaft (7), and the, the gear (5) on the disc (3) performs circular motion by taking the main shaft (7) as the center of a circle, and rotates by taking the center of the circle of the gear (5) as the axis to drive the fluted disc on the gear to rotate, and the brush (12) cleans the fluted disc when the rotating fluted disc passes through the area where the brush (12) is located.

2. The automated chainring sweeper of claim 1, wherein: the upper part of the main shaft (7) is provided with a convex ring (13).

3. The automated chainring sweeper of claim 2, wherein: the upper fluted disc (4) is connected with the convex ring (13).

4. The automated chainring sweeper of claim 1, wherein: the cross section of the fixing column (6) is in a regular hexagon shape.

5. The automated chainring sweeper of claim 1, wherein: the upper part of the gear (5) and the upper fluted disc (4) are positioned on the same plane.

6. The automated chainring sweeper of claim 1, wherein: the brush surface of the brush (12) faces the direction of the fixed column (6).

7. The automated chainring sweeper of claim 1, wherein: the brush surfaces of the fixed column (6) and the brush (12) are positioned on the same plane.

8. The automated chainring sweeper of claim 1, wherein: the motor gear (10) and the lower fluted disc (2) are positioned on the same plane.