CN212442266U - Cylindrical cast ingot surface cleaning device - Google Patents

Cylindrical cast ingot surface cleaning device Download PDF

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Publication number
CN212442266U
CN212442266U CN202020743207.9U CN202020743207U CN212442266U CN 212442266 U CN212442266 U CN 212442266U CN 202020743207 U CN202020743207 U CN 202020743207U CN 212442266 U CN212442266 U CN 212442266U
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brush head
riding wheel
ingot
water
ingot casting
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CN202020743207.9U
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Chinese (zh)
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高辉
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Xi'an New Qindong Metallurgical Technology Co ltd
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Xi'an New Qindong Metallurgical Technology Co ltd
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Abstract

The utility model provides a cylindrical ingot casting surface cleaning device, include cuboid frame header tank and install the riding wheel system in the frame header tank, brush head system and cleaning water system, the riding wheel system is including the riding wheel and the riding wheel actuating system that are used for the bearing ingot casting, it includes the steel brush head to brush the head system, brush head system of marcing and brush head feed system, riding wheel actuating system, brush head system of marcing and cleaning water system pass through the control of electrical control system, the riding wheel system drives the ingot casting rotation, brush head system control of marcing is brushed first and is accomplished linear reciprocating motion, brush head feed system control brush head and the distance between the ingot casting. The utility model discloses rub with the ingot casting surface when utilizing the quick rotation of steel brush head and peel off the filth on ingot casting surface, wash clean with water simultaneously, cleaning process automation control has replaced traditional artifical abluent mode, and the cleaning efficiency is high, and the cleaning performance is good, avoids causing the material waste to the ingot casting, and is economical and reliable, can use widely.

Description

Cylindrical cast ingot surface cleaning device
Technical Field
The utility model belongs to the technical field of the casting equipment, concretely relates to cylindrical ingot casting surface cleaning device.
Background
When a primary cast ingot of titanium and titanium alloy is solidified and formed, dirt is attached to the surface of the cast ingot due to carrying of raw materials or other reasons, and the secondary refining or purification remelting of the cast ingot can cause pollution; therefore, in order to obtain high-quality titanium and titanium alloy, the surface of the primary ingot must be treated to remove oxides, chlorides and other dirt impurities attached to the surface of the ingot.
There are two common ways of cleaning the surface of a primary ingot: one is lathe peeling and the other is manual cleaning. The method has the best effect of removing surface dirt, but simultaneously, ingot casting materials with certain thickness are lost by lathe processing, so that the recovery rate of ingot casting metals is reduced, and unnecessary material waste is caused; in addition, turning of titanium and titanium alloy needs a tungsten tool bit, and the tungsten tool bit is high in cost, so that the production cost of cast ingots is increased. And the manual cleaning mode is that workers repeatedly scrub the surface of the cast ingot by using the stainless steel brush head to remove dirt on the surface of the cast ingot, and although the loss of the cast ingot metal is reduced, the labor intensity is high, the labor cost is high, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that not enough to above-mentioned prior art provides a cylindrical ingot casting surface cleaning device, and this belt cleaning device carries out the purpose of rotary friction in order to reach the surperficial filth of cleaing away ingot casting through the mechanical drive steel brush to the ingot casting surface, and degree of automation is high, and the cleaning performance is good, and the cleaning efficiency is high, has saved a large amount of human costs, has indirectly improved production efficiency to economic benefits has been improved.
In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides a cylindrical ingot casting surface cleaning device, its characterized in that includes cuboid frame header tank and installs riding wheel system, brush head system and the cleaning water system in the frame header tank, the riding wheel system is including the riding wheel and the riding wheel actuating system that are used for the bearing ingot casting, brush head system includes that cylindrical brush head of steel, brush head actuating system, brush head advance system and brush head feed system.
The supporting rollers are in a plurality of and are evenly fixed in the rotating shafts of the two supporting rollers in a sleeved mode, a plurality of bearing seats used for rotating and supporting the rotating shafts of the two supporting rollers are arranged on the horizontal bottom face of the rack water collecting tank, the rotating shafts of the supporting rollers and the bearing seats are connected through rotary bearings, the rotating shafts of the two supporting rollers are located at the same level and are arranged in parallel, the supporting roller driving system comprises a supporting roller driving motor and a gear set which are fixedly installed in the rack water collecting tank, the rotating shafts of the two supporting rollers are connected with the supporting roller driving motor through the gear set, a space for horizontally placing a bearing cylindrical ingot is formed between two rows of supporting rollers on the rotating shafts of the two supporting rollers which are arranged relatively, the outer peripheral sides of the supporting rollers and the position of the ingot contacting are provided with annular stainless steel bands, the stainless steel bands are detachably installed on.
The brush head driving system is a brush head driving motor for driving the brush head to rotate at a high speed, and the brush head driving motor is a rotating motor; the brush head advancing system comprises a stroke track parallel to the rotating shaft of the riding wheel, a screw motor and a motion platform, the stroke track is installed in a rack water collecting tank, the motion platform is connected to the stroke track in a sliding mode, the motion platform is connected with a screw of the screw motor, and the motion platform is driven by the screw motor to perform linear reciprocating motion on the stroke track; the brush head feeding system comprises a feeding rail, a brush head mounting seat and a manual lead screw, wherein the feeding rail is perpendicular to a stroke rail and is arranged on the motion platform, the feeding rail is connected with the brush head mounting seat in a sliding mode, the manual lead screw is arranged in the brush head mounting seat, a brush head and a brush head driving motor are arranged on the brush head mounting seat, the brush head driving motor is connected with the brush head through a belt in a transmission mode, the distance between the brush head and the surface of an ingot can be adjusted through the manual lead screw, and the contact between the brush head and the surface of the ingot is achieved.
The washing water system comprises a water inlet interface, a water channel pipeline, a flushing nozzle and a sewage discharge port, wherein one end of the water inlet interface is connected with an external water source, the other end of the water inlet interface is connected with the flushing nozzle through the water channel pipeline, the flushing nozzle is arranged above the brush head, the sewage discharge port is formed in the bottom surface of the rack water collecting tank, and a water pump and an electromagnetic valve are arranged on the water channel pipeline.
The riding wheel driving motor, the brush head driving motor, the lead screw motor, the water pump and the electromagnetic valve are all connected with the electrical control box, and the opening and closing of each electrical device in the riding wheel driving system, the brush head advancing system and the cleaning water system are controlled through the existing electrical control box in the casting plant.
Preferably, the gear set comprises a primary gear and two secondary gears, the primary gear is fixedly connected with an output shaft of the riding wheel driving motor, the two secondary gears are respectively and fixedly sleeved at the end positions of the two riding wheel rotating shafts, and the two secondary gears are respectively meshed at two sides of the primary gear.
Preferably, because the sizes of the ingots in the same batch are the same, the displacement of the brush head on the stroke track can be set to be quantitative through the electric control box, automatic and accurate control is realized to a greater extent, the brush head can trigger the limit set by an automatic control program in the electric control system after the surface of one ingot is cleaned, so that the brush head driving system, the brush head advancing system and the cleaning water system are stopped, one-time cleaning is completed, the cleaning operation is more accurate, the power resource and the water resource are saved, and the next round of cleaning is facilitated.
Preferably, when the ingot rotates for one circle, the moving distance of the brush head on the stroke track is not more than the width of the brush head, the brush head can be increased in a mode that two round steel brush heads are installed side by side, the rotation of the ingot and the moving coordination of the brush head are guaranteed, and the fact that the dead angle is not left when the brush head finishes one stroke is guaranteed to clean the surface of the ingot completely.
Preferably, the rotation direction of the brush head is opposite to the rotation direction of the cast ingot, and particularly, the rotation direction of the brush head can be opposite to the rotation direction of the cast ingot by arranging the brush head driving motor and the riding wheel driving motor to be the same, so that higher friction force can be provided, and the optimal friction stripping and cleaning effect can be achieved.
Compared with the prior art, the utility model has the following advantage:
1. the utility model relates to a practical reasonable, degree of automation is high, only needs simple manual operation machine can realize the washing to the ingot casting surface, and the cleaning performance is good, efficient, greatly reduced the cost of labor of enterprise.
2. The utility model discloses a steel brush head's high-speed rotation rubs the attached filth that comes the stripping cast ingot surface with the ingot casting surface of rotation, washes the friction contact surface with water simultaneously, and the removal speed of brush head and the rotation speed of ingot casting are correlated with, guarantees that the brush head is advanced a stroke and can be washed once to the no dead angle of ingot casting surface, has reduced the abluent probability once more of brush head secondary return stroke, has improved the cleaning efficiency.
3. The utility model discloses avoided the tradition to use the clearance mode of lathe car casting ingot skin, thereby avoided causing destruction loss ingot casting weight to cause unnecessary extravagant to the ingot casting surface, improved the efficiency and the quality of wasing the ingot casting link greatly, still saved a large amount of time when obtaining high cleaning quality ingot casting, indirectly improved the cast whole efficiency of ingot casting, improved economic benefits.
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Drawings
Fig. 1 is a schematic side view of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is a front view structure diagram of the present invention.
Fig. 4 is a schematic view of the connection structure of the brush head and the brush head driving motor of the present invention.
Description of reference numerals:
1-a frame water collecting tank; 2, riding wheels; 3-a brush head;
4, a supporting roller rotating shaft; 5, bearing seats; 6, driving a motor by a riding wheel;
7-gear set; 8-stainless steel band; 9-brush head driving motor;
10-a travel track; 11-a screw motor; 12-a motion stage;
13-a feed track; 14-a brush head mounting base; 15-manual lead screw;
16-flushing nozzle; 17-a sewage discharge port; and (18) ingot casting.
Detailed Description
As shown in fig. 1 to 4, the utility model discloses a cuboid frame header tank 1 and install riding wheel system, brush head system and the cleaning water system in the frame header tank, the riding wheel system is including the riding wheel 2 and the riding wheel actuating system that are used for bearing ingot casting 18, brush head system includes that steel brush head 3, brush head actuating system, brush head advance the system and brush head feed system.
The supporting rollers 2 are in a plurality and are evenly and fixedly sleeved on the two supporting roller rotating shafts 4, a plurality of bearing seats 5 for rotatably supporting the two supporting roller rotating shafts 4 are arranged on the horizontal bottom surface of the rack water collecting tank 1, the supporting roller rotating shafts 4 are connected with the bearing seats 5 through rotary bearings, the two supporting roller rotating shafts 4 are positioned at the same horizontal height and are arranged in parallel, the riding wheel driving system comprises a riding wheel driving motor 6 and a gear set 7 which are fixedly arranged in a water collecting tank 1 of the frame, riding wheel rotating shafts 4 are in transmission connection with the driving motor 6 through the gear set 7, a space for horizontally placing and supporting a cylindrical ingot 18 is formed between two rows of riding wheels 2 arranged on the two riding wheel rotating shafts 4, the position of the periphery side of the riding wheel 2 contacting the cast ingot 18 is provided with an annular stainless steel belt 8, the stainless steel belt 8 is detachably mounted on the riding wheel 2, replacement, maintenance and cleaning are convenient, and secondary pollution of the riding wheel 2 to the cast ingot 18 is avoided.
The brush head driving system is a brush head driving motor 9 for driving the brush head 3 to rotate at a high speed, and the brush head driving motor 9 is a rotating motor; the brush head advancing system comprises a stroke track 10 parallel to the riding wheel rotating shaft 4, a screw motor 11 and a moving platform 12, wherein the stroke track 10 is installed in a rack water collecting tank 1, the moving platform 12 is connected onto the stroke track 10 in a sliding manner, the moving platform 12 is connected with a screw of the screw motor 11, and the screw motor 11 drives the moving platform 12 to perform linear reciprocating motion on the stroke track 10; the brush head feeding system comprises a feeding track 13, a brush head mounting seat 14 and a manual lead screw 15, wherein the feeding track 13 is perpendicular to a stroke track 10 and is arranged on the moving platform 12, the brush head mounting seat 14 is connected to the feeding track 13 in a sliding mode, the manual lead screw 15 is installed in the brush head mounting seat 14, a brush head 3 and a brush head driving motor 9 are installed on the brush head mounting seat 14, the brush head driving motor 9 is connected with the brush head 3 through a belt in a transmission mode, the distance between the brush head 3 and the surface of an ingot 18 can be adjusted through the manual lead screw 15, and the contact between the brush head 3 and the surface of the ingot 18 is achieved.
The washing water system comprises a water inlet interface, a water channel pipeline, a flushing nozzle 16 and a sewage discharge port 17, wherein one end of the water inlet interface is connected with an external water source, the other end of the water inlet interface is connected with the flushing nozzle 16 through the water channel pipeline, the flushing nozzle 16 is arranged above the brush head 3, the sewage discharge port 17 is arranged on the bottom surface of the rack water collecting tank 1, and a water pump and an electromagnetic valve are arranged on the water channel pipeline.
The riding wheel driving motor 6, the brush head driving motor 9, the lead screw motor 11, the water pump and the electromagnetic valve are all connected with an electrical control box, and the riding wheel driving system, the brush head advancing system and the cleaning water system are controlled to be opened and closed through the existing electrical control box in the casting factory.
In this embodiment, the gear set 7 includes a first-stage gear and two second-stage gears, the first-stage gear is fixedly connected to an output shaft of the riding wheel driving motor 6, the two second-stage gears are respectively and fixedly sleeved at end positions of the two riding wheel rotating shafts 4, and the two second-stage gears are respectively engaged with two sides of the first-stage gear.
In this embodiment, because 18 sizes of ordinary ingot casting are all the same, then accessible electrical control box sets up the displacement volume of brush head 3 on stroke track 10 for the ration, the automatic accurate control of bigger degree realization, make brush head 3 accomplish to trigger spacing brush head actuating system that stops promptly after 18 surface cleaning of an ingot casting, brush head system and the cleaning water system of marcing, accomplish washing once, it is more accurate to make the cleaning operation, save electric power resource and water resource, be convenient for next round of abluent going on, current electrical control system all has simple programming and automatic control function in the factory building, make brush head 3 stop after 18 surface cleaning of an ingot casting of fixed length accomplish after the two combines, improve the cleaning efficiency, reduce the human cost.
In this embodiment, when the ingot 18 rotates for one turn, the distance of the brush head 3 moving on the stroke track 10 is not greater than the width of the brush head 3, the brush head 3 can preferably increase the width of the brush head 3 by installing two round steel brush heads side by side, so that the rotation of the ingot 18 and the moving coordination of the brush head 3 are ensured, and the surface of the ingot 18 is completely cleaned without dead angles after the brush head completes one stroke.
In this embodiment, the rotation direction of the brush head 3 is opposite to the rotation direction of the ingot 18, specifically, the rotation direction of the brush head 3 can be opposite to the rotation direction of the ingot 18 by setting the rotation directions of the brush head driving motor 9 and the riding wheel driving motor 6 to be the same, so that a larger friction force can be provided, and an optimal friction stripping and cleaning effect can be achieved.
The utility model discloses a use the operating procedure as follows:
1. and (4) checking: checking the working conditions of water inlet and outlet, power supply and equipment;
2. hoisting: hoisting the cast ingot 18 to be cleaned on the upper supporting wheel 4, and adjusting and limiting; the brush head 3 is moved to the end position of the cast ingot 18 through the lead screw motor 11 and then is fed to be tangent to the surface of the cast ingot 18 through the manual four-cylinder 15; the riding wheel drives the motor 6, the riding wheel 3 rotates to drive the cast ingot 18 to rotate;
3. cleaning: opening a flushing nozzle 16, and enabling a brush head driving motor 9 to enable a brush head 3 to rotate and rub the surface of the cast ingot 18 at a high speed; the brush head 3 is controlled by the lead screw motor 11 to move towards the other end of the cast ingot 18; when the brush head 3 moves to the other end of the cast ingot 18, a stroke is completed, the collision is limited, the screw motor 11, the brush head driving motor 9 and the cleaning water system are all closed, and a cleaning is completed;
4. and (4) checking: observing the cleaning condition of the cast ingot 18, if the cast ingot is unqualified, cleaning the brush head 3 by a reverse stroke through the lead screw motor 11, and continuously and repeatedly cleaning; if the product is qualified, the riding wheel driving motor 6 is closed, and the brush head 3 is separated from the surface of the cast ingot 18 through the manual lead screw 15;
5. and (3) completing: and (4) hoisting the cleaned cast ingot 18, hoisting a new cast ingot 18 to be cleaned after the observation equipment is abnormal, circularly working, and timely replacing the stainless steel band 8 when the stainless steel band is obviously polluted and damaged.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any simple modifications, changes and equivalent changes made to the above embodiments according to the technical spirit of the present invention all fall within the protection scope of the technical solution of the present invention.

Claims (3)

1. The cylindrical cast ingot surface cleaning device is characterized by comprising a cuboid rack water collecting tank (1), and a riding wheel system, a brush head system and a cleaning water system which are arranged in the rack water collecting tank (1), wherein the riding wheel system comprises a riding wheel (2) for horizontally supporting an ingot and a riding wheel driving system, and the brush head system comprises a steel cylindrical brush head (3), a brush head driving system, a brush head advancing system and a brush head feeding system;
the supporting rollers (2) are in a plurality and are uniformly fixedly sleeved on two supporting roller rotating shafts (4), a plurality of bearing seats (5) for rotatably supporting the two supporting roller rotating shafts (4) are arranged on the horizontal bottom surface of the rack water collecting tank (1), the two supporting roller rotating shafts (4) are positioned at the same horizontal height and are arranged in parallel, the supporting roller driving system comprises a supporting roller driving motor (6) and a gear set (7) which are fixedly arranged in the rack water collecting tank (1), the two supporting roller rotating shafts (4) are connected with the supporting roller driving motor (6) through the gear set (7), a space for horizontally supporting and placing a cylindrical ingot (18) is formed between the two rows of supporting rollers (2) arranged on the two supporting roller rotating shafts (4), and an annular stainless steel belt (8) is arranged at the position where the outer peripheral side of each supporting roller (2) is in contact with the ingot (18);
the brush head driving system is a brush head driving motor (9) for driving the brush head (3) to rotate at a high speed; the brush head advancing system comprises a stroke track (10) parallel to the riding wheel rotating shaft (4), a screw motor (11) and a moving platform (12), the stroke track (10) is installed in a rack water collecting tank (1), the stroke track (10) is connected with the moving platform (12) in a sliding mode, the moving platform (12) is connected with a screw of the screw motor (11) through the screw, and the moving platform (12) is driven by the screw motor (11) to perform linear reciprocating motion on the stroke track (10); the brush head feeding system comprises a feeding track (13), a brush head mounting seat (14) and a manual lead screw (15), wherein the feeding track (13) is perpendicular to a stroke track (10) and is arranged on the moving platform (12), the feeding track (13) is connected with the brush head mounting seat (14) in a sliding mode, the manual lead screw (15) is arranged in the brush head mounting seat (14), a brush head (3) and a brush head driving motor (9) are arranged on the brush head mounting seat (14), and the brush head driving motor (9) is in transmission connection with the brush head (3);
the washing water system comprises a water inlet interface, a water channel pipeline, a flushing nozzle (16) and a sewage discharge port (17), wherein one end of the water inlet interface is connected with an external water source, the other end of the water inlet interface is connected with the flushing nozzle (16) through the water channel pipeline, the flushing nozzle (16) is arranged above the brush head (3), the sewage discharge port (17) is arranged on the bottom surface of the rack water collecting tank (1), and a water pump and an electromagnetic valve are arranged on the water channel pipeline;
the riding wheel driving system, the brush head advancing system and the cleaning water system are all connected with the electric control box.
2. A cylindrical ingot surface cleaning device as claimed in claim 1, wherein the distance traveled by the brush head (3) on the travel track (10) when the ingot (18) rotates one revolution is not greater than the width of the brush head (3).
3. A cylindrical ingot surface cleaning apparatus as claimed in claim 1, wherein the brush head (3) rotates in a direction opposite to the direction of rotation of the ingot (18).
CN202020743207.9U 2020-05-08 2020-05-08 Cylindrical cast ingot surface cleaning device Active CN212442266U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020743207.9U CN212442266U (en) 2020-05-08 2020-05-08 Cylindrical cast ingot surface cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020743207.9U CN212442266U (en) 2020-05-08 2020-05-08 Cylindrical cast ingot surface cleaning device

Publications (1)

Publication Number Publication Date
CN212442266U true CN212442266U (en) 2021-02-02

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115747543A (en) * 2022-11-11 2023-03-07 西北工业大学 Method for improving surface quality of titanium alloy ingot
CN116748192A (en) * 2023-06-29 2023-09-15 蔚来电池科技(安徽)有限公司 Carrier fixture, conveyor line and battery cleaning device
CN117427923A (en) * 2023-12-20 2024-01-23 宝鸡市巨源鸿钛业有限公司 Titanium ingot cleaning device
CN120438314A (en) * 2025-07-10 2025-08-08 宝鸡市盛鑫源钛业有限公司 A cleaning device for titanium ingot processing

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115747543A (en) * 2022-11-11 2023-03-07 西北工业大学 Method for improving surface quality of titanium alloy ingot
CN115747543B (en) * 2022-11-11 2024-03-29 西北工业大学 A method to improve the surface quality of titanium alloy ingots
CN116748192A (en) * 2023-06-29 2023-09-15 蔚来电池科技(安徽)有限公司 Carrier fixture, conveyor line and battery cleaning device
CN117427923A (en) * 2023-12-20 2024-01-23 宝鸡市巨源鸿钛业有限公司 Titanium ingot cleaning device
CN117427923B (en) * 2023-12-20 2024-03-12 宝鸡市巨源鸿钛业有限公司 Titanium ingot cleaning device
CN120438314A (en) * 2025-07-10 2025-08-08 宝鸡市盛鑫源钛业有限公司 A cleaning device for titanium ingot processing

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