Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
The present embodiment provides a kind of multi-layer composite electrode according to the present invention, and with reference to Fig. 1, which includes: electrode matrix;Ginseng
Fig. 2 and Fig. 3 are examined, the electrode matrix includes furnace body inner segment 2, and the furnace body inner segment 2 is cylindrical hollow configuration, in the furnace body
The side wall of section 2 is in microcellular structure, and corrosion-resistant metal is filled in the micropore of the side wall of the furnace body inner segment 2 and is used for the furnace
Internal section 2 plays a protective role.
A kind of multi-layer composite electrode provided in this embodiment has preferable corrosion-resistant, resistant to pollution characteristic, main to be applicable in
In vacuum drying oven.
With reference to Fig. 3, the electrode matrix of the electrode mainly includes furnace body inner segment 2.When the electrode is in vacuum drying oven, furnace body
Inner segment 2 is the part inside vacuum drying oven burner hearth, and furnace body inner segment 2 is the key position of electrode, to the performance requirement at the position
It is higher.For general electrode, the hollow structure cylindrical of furnace body inner segment 2.
It is to improve the resistance to of furnace body inner segment 2 that the furnace body inner segment 2 of corrosion-resistant metal and electrode matrix, which is combined together,
Corrosivity.Different with the existing method by electrode matrix together with metal bonding, this electrode is first in the furnace body of electrode matrix
Section 2 is handled, and forms microcellular structure in the side wall of furnace body inner segment 2.
Microcellular structure is exactly that numerous micropore is dispersed in the side wall of furnace body inner segment 2, and the side wall of furnace body inner segment 2 is filled with
Micropore, micropore be uniformly distributed in the entire side wall of furnace body inner segment 2.The inside and surface of the side wall of furnace body inner segment 2 itself are equal
Microcellular structure is distributed with.
Then corrosion-resistant metal is filled in the micropore of the side wall of the furnace body inner segment 2.Concretely: to micropore
The furnace body inner segment 2 of structure carries out metal infiltration processing.Metal infiltration processing be exactly by metal as a vapor, i.e., in specific ring
Metallic vapour is generated under border, then in the present context, metallic vapour is uniformly penetrated into the numerous micropore on 2 side wall of furnace body inner segment
In.
Metallic vapour will be filled with the micropore on 2 side wall of furnace body inner segment, form compact entirety with furnace body inner segment 2, i.e.,
First compound entirety.It is non-porous on first compound whole side wall.Electrode matrix forms both corrosion-resistant in furnace body inner segment 2 and metal
Compact fine and close boundary layer again, can play the role of closed protective matrix.
Metal carries out infiltration processing in vapour form, and metal can be made to be distributed more uniform, metal in the side wall of furnace body inner segment 2
It is even closer with the combination of electrode matrix.
By the way that microcellular structure is arranged, metal is each micropore of filling, and metal is uniformly to divide in the side wall of furnace body inner segment 2
Cloth can make the furnace body inner segment 2 of matrix preferably be combined as a whole with metal, and matrix and metal uniform close combine to be formed
Fine and close boundary layer greatly improves the corrosion resistance of electrode so as to play the role of closed protective to matrix.
A kind of multi-layer composite electrode provided in this embodiment is arranged micro- by the side wall of the furnace body inner segment 2 in electrode matrix
Pore structure can allow the combination of corrosion-resistant metal and matrix even closer reliable;By in the micropore of the side wall of furnace body inner segment 2
Corrosion-resistant metal is filled, metal and furnace body inner segment 2 can be made uniformly to combine;It, can by the combination of furnace body inner segment 2 and metal
It forms fine and close boundary layer and greatly improves the corrosion resistance of electrode so as to play the role of closed protective to matrix.
On the basis of the above embodiments, further, ceramic coating is set in the outer surface of the furnace body inner segment 2.
The present embodiment has carried out further instruction based on the above embodiment, to the structure of electrode.The furnace body of electrode matrix
Inner segment 2 by and the combination of metallic vapour form the first compound entirety.Further, in the furnace body inner segment 2 for being filled with metal
Ceramic coating is arranged in i.e. first compound whole outer surface.
The first compound whole outer surface is formed by matrix and metal, and ceramic coating is set.Since ceramics inherently have
There is excellent insulation performance, and its contamination resistance is strong, anti-starting the arc ability is strong, long service life.Ceramics are more suitable for vacuum
The insulating element of furnace electrode.
Microcellular structure is set by the side wall in furnace body inner segment 2, first corrosion-resistant metal is filled in micropore, then in furnace
Ceramic coating is arranged in the outer surface of internal section 2, and ceramic coating also can partially penetrate into the micropore of 2 sidewall surfaces of furnace body inner segment, this
Sample can be such that furnace body inner segment 2, metal and ceramic coating combines even closer by microcellular structure.
Microcellular structure is set by the side wall in furnace body inner segment 2, makes between furnace body inner segment 2, metal and ceramics that there are one
The gap of fixed scalable expansion, in this way, furnace body inner segment 2, metal and ceramics will not be destroyed because thermal expansion coefficient is different
The structural stability of electrode can be improved in thermal stress.
Microcellular structure is set by the side wall in furnace body inner segment 2, can avoid matrix, metal and ceramics because of thermal expansion coefficient
Thermal stress damage caused by difference;Since the fusing point of ceramics is much higher than electrode matrix, the use temperature of composite ceramics electrode is big
It is big to improve;In addition, can make the outer surface of electrode that there is excellent insulation by the way that ceramic coating is arranged in compound whole outer surface
Performance, and the contamination resistance of electrode, anti-starting the arc ability can be improved, the service life of electrode is improved, and ceramic energy is fitted well
Answer high temperature corrosion environment.
On the basis of the above embodiments, further, with reference to Fig. 3, the electrode matrix further include: 1 He of furnace body outer segment
Thread segment 3;The furnace body outer segment 1 and the thread segment 3 are connected with the both ends of the furnace body inner segment 2 respectively, the thread segment 3
Screw thread is arranged in outer surface.
The present embodiment has carried out further instruction based on the above embodiment, to the structure of electrode matrix.The present embodiment institute
A kind of multi-layer composite electrode provided is mainly used in vacuum drying oven.For vacuum drying oven electrode, one end is located at the outside of furnace body, another
End is located at the inside of furnace body, and the other end is connected after entire furnace body with graphite electrode.
According to this, a kind of electrode matrix of multi-layer composite electrode provided in this embodiment is divided into three sections.It is respectively as follows: furnace
External section 1, furnace body inner segment 2 and thread segment 3.Furnace body outer segment 1, furnace body inner segment 2 and thread segment 3 along electrode matrix axial direction according to
It is secondary to connect.Furnace body outer segment 1 and thread segment 3 are located at the both ends of electrode matrix, and furnace body inner segment 2 is located at furnace body outer segment 1 and screw thread
Between section 3, positioned at the intermediate position of electrode matrix.
Furnace body outer segment 1 is the one end being located at outside furnace body.Furnace body inner segment 2 is positioned at furnace interior, across entire burner hearth
Position.Thread segment 3 is the one end being connected with graphite electrode.Screw thread is arranged in the outer surface of thread segment 3, this section protrudes into graphite electrode
Inside, and be connected by screw thread and graphite electrode.
Furnace body inner segment 2 is to be located at furnace interior, is mainly directly contacted with high temperature exothermic body, is easy contaminated and corrosion
Main portions.
Because the furnace body inner segment 2 of electrode matrix is position that is main contaminated and being corroded.Furnace body inner segment 2 is exposed to high temperature
In aggressive atmosphere, generation plays arc failure and also occurs in furnace body inner segment 2, therefore furnace body inner segment 2 is the key that entire water cooled electrode
Position.
And furnace body outer segment 1 because be in furnace body outside, use environment is relatively preferable, and general electrode structure can meet
Use steady in a long-term.Thread segment 3 is connected with graphite electrode, after being screwed into inside graphite electrode, also not with rugged environment
It contacts, environment locating for thread segment 3 comparatively seals and safety.
Therefore, can targetedly the different parts of electrode matrix be carried out with different processing.Only furnace body inner segment 2 can be carried out
Microcellular structure processing, in this way, electrode can be made to meet requirement, while can be reduced the amount of labour unnecessary, save the cost again.
It equally, can be only to corrosion-resistant metal be filled in the side wall of furnace body inner segment 2, thus only in furnace body inner segment 2 and metal
Form the first compound entirety.
Equally, ceramic coating only can be set in the outer surface of furnace body inner segment 2, ceramic coating is in the outer surface of furnace body inner segment 2
Play the role of insulation and it is resistant to pollution.
On the basis of the above embodiments, further, the side wall of the furnace body outer segment 1 is in microcellular structure;In the furnace
Filling corrosion-resistant metal is for playing a protective role to the furnace body outer segment 1 in the micropore of the side wall of external section 1;In the furnace
Ceramic coating is arranged in the outer surface of external section 1.
Microcellular structure processing, metal infiltration processing and setting pottery can also be carried out respectively in the furnace body outer segment 1 of electrode matrix
Porcelain coating, to improve the structural stability and corrosion resistance of furnace body outer segment 1.
On the basis of the above embodiments, further, the side wall of the thread segment 3 is in microcellular structure;In the screw thread
Filling corrosion-resistant metal is for playing a protective role to the thread segment 3 in the micropore of the side wall of section 3.
Microcellular structure processing and metal infiltration processing can also be carried out in the thread segment 3 of electrode matrix, to improve thread segment 3
Corrosion resistance.Because the needs of thread segment 3 are connected with graphite electrode, conductive effect is played, therefore do not have to setting pottery in thread segment 3
Porcelain coating.
On the basis of the above embodiments, further, the material of the motor matrix includes: red copper.
The present embodiment based on the above embodiment, is illustrated the material of electrode matrix.The electrode uses red copper conduct
Basic material, red copper have excellent Dao Re ﹑ ductility and corrosion resistance.By using red copper matrix, there is electrode good
Thermal conductivity, ductility and the corrosion resistance that electrode can be improved.
Further, the material of electrode matrix can also be other, can improve the corrosion resistance of electrode and be suitable as
For the purpose of electrode matrix, this is not construed as limiting.
On the basis of the above embodiments, further, the corrosion-resistant metal includes: nickel or zinc.
The present embodiment based on the above embodiment, is illustrated the material of used corrosion-resistant metal.Nickel and zinc
With good plasticity and corrosion resistance.It can be used as filling metal to be filled in the micropore of electrode matrix side wall, for electricity
Pole matrix plays a protective role and improves the corrosion resistance of electrode matrix.
Used corrosion-resistant metal can not also limit this for the purpose of with preferable corrosion resistance for other
It is fixed.
On the basis of the above embodiments, further, the present embodiment provides a kind of multi-layer composite electrode according to the present invention
Manufacturing method, this method comprises: microcellular structure is arranged in the side wall in electrode matrix;In the micropore of the side wall of the electrode matrix
Corrosion-resistant metal is filled, for playing a protective role to the electrode matrix;In the outer surface of the electrode matrix, pottery is set
Porcelain coating.
The present embodiment based on the above embodiment, provides a kind of manufacturing method of multi-layer composite electrode.
Microcellular structure is set in the side wall of electrode matrix first.Make the side wall of electrode matrix full of equally distributed micropore.
Then corrosion-resistant metal is filled in the micropore of electrode matrix side wall, makes electrode matrix and the fine and close boundary layer of metal bonding,
The corrosion resistance of electrode matrix is played a protective role and improved to electrode matrix.Finally in the electrode matrix for being filled with metal
Ceramic coating is arranged in outer surface, to obtain multi-layer composite electrode provided in above-described embodiment.
Micropore knot is arranged by the side wall in electrode matrix in a kind of multi-layer composite electrode manufacturing method provided in this embodiment
Structure can allow metal and matrix and Ceramic bond closely reliable, while can avoid matrix, metal and ceramics again because thermal expansion is
Thermal stress damage caused by number is different, additionally due to the fusing point of ceramics is much higher than copper, the use temperature of composite ceramics electrode is big
It is big to improve;By that can make the outer surface of electrode that there is excellent insulation performance in compound whole outer surface setting ceramic coating,
And the contamination resistance of electrode, anti-starting the arc ability are improved, the service life of electrode is improved, and ceramic energy is well adapted for high temperature corruption
Corrosion environment.
On the basis of the above embodiments, further, in the process of the side wall setting microcellular structure of the electrode matrix
It include: that preformed electrode matrix is made in the raw material of the electrode matrix and volatile organic compound after evenly mixing;To described
Preformed electrode matrix is heated, and the volatile organic compound volatilizees from the preformed electrode matrix, obtains the electrode
Matrix.
The present embodiment based on the above embodiment, is illustrated the setting method of electrode matrix sidewall pores structure.It is micro-
The setting up procedure of pore structure is as follows: before the manufacture of electrode matrix, the raw material of electrode matrix and volatile organic compound are equal
Even mixing.The raw material and volatile organic compound of electrode matrix are solid powdery.
It is that the raw material of the electrode matrix of solid powdery and volatile organic compound preferably more uniform can be blended in
Together.Mixture is fired later or other techniques together, preformed electrode matrix is made.The preformed electrode base obtained herein
Body is the mixture of the raw material and volatile organic compound by original required electrode matrix, the preformed electrode base being directly prepared into
The surface of body is not no pore structure.
Raw material needed for volatile organic compound refers to comparative electrode matrix, more volatile, more heat labile substance.
In general, the raw material of electrode matrix are metal, and for metal, general organic matter is easier to volatilize.
After obtaining preformed electrode matrix, it is heated, it is under high temperature environment, easy in preformed electrode matrix
Volatile organic matter is easier to heated volatilization.In volatile organic compound after all volatilizing in preformed electrode matrix,
Obtain the electrode matrix that surface has been uniformly distributed numerous micropore.
The size of micropore on the surface of electrode matrix with microcellular structure and initial used effumability are organic
The granular size of the solid powder of object is close.
The raw material and volatile organic compound of electrode matrix are dexterously utilized in the setting processing method of the microcellular structure
Volatilization complexity difference, it is hereby achieved that surface is uniformly distributed the electrode matrix of numerous micropore, this method operation
Simply, cost is relatively low, and success rate is higher, and the micropore distribution cause on the electrode matrix surface obtained is dense and uniform, is other methods
It is not easily accomplished.
Because the cause for the electrode matrix surface micropore that this method obtains is dense and uniform, so as to make electrode matrix and other gold
Category is preferably combined together, and corrosion resistant fine and close boundary layer is formed, to improve the performance and corrosion resistance of electrode.
On the basis of the above embodiments, further, it is filled in the micropore of the side wall in the electrode matrix resistance to
Corrosion metals specifically include: under hyperbaric environment, corrosion-resistant metal being penetrated into the electrode matrix side wall in vapour form
Micropore in, so that the electrode matrix and metal is formed closed compound entirety.
The present embodiment based on the above embodiment, carries out filling of the corrosion-resistant metal in electrode matrix sidewall pores
Explanation.Metal infiltration processing can be carried out to electrode matrix, i.e., penetrated into metal in electrode matrix surface micropore in vapour form.
Metal infiltration processing needs to carry out under hyperbaric environment, under hyperbaric environment, preferably metallic vapour can be made to penetrate into
In the micropore on electrode matrix surface, the progress of the process can be accelerated.Metal carries out infiltration processing in vapour form, metal can be made to exist
The surface distribution of electrode matrix is more uniform, and the combination of metal and electrode matrix is even closer.
Further, the corrosion-resistant metal includes: nickel or zinc.
The present embodiment based on the above embodiment, is illustrated used metal.The material of electrode matrix can be selected
Red copper, red copper have excellent Dao Re ﹑ ductility and corrosion resistance.Nickel or zinc have good plasticity and corrosion resistance.It adopts
The corrosion resistance of electrode can be improved with red copper matrix and nickel or zinc.Nickel or zinc and red copper matrix are combined together can be into one
Step improves the corrosion resistance of electrode matrix.
Further, the material of electrode matrix can also be other, with function admirable, suitable for electrode and with preferable
For the purpose of corrosion resistance.It to be other that integrated metal is formed in conjunction with motor matrix, integrally corrosion-resistant can improve electrode
For the purpose of property and structural stability.
Finally, the present processes are only preferable embodiment, it is not intended to limit the scope of the present invention.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.