CN108144823B - Telescope shell paint spraying process - Google Patents
Telescope shell paint spraying process Download PDFInfo
- Publication number
- CN108144823B CN108144823B CN201711452377.0A CN201711452377A CN108144823B CN 108144823 B CN108144823 B CN 108144823B CN 201711452377 A CN201711452377 A CN 201711452377A CN 108144823 B CN108144823 B CN 108144823B
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- Prior art keywords
- telescope
- shell
- cleaning
- fixing frame
- telescope shell
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/544—No clear coat specified the first layer is let to dry at least partially before applying the second layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention relates to the technical field of telescope manufacturing, in particular to a telescope shell paint spraying process, which comprises the following steps: s1, checking the appearance and the size; s2, fixing the position; s3, cleaning agent feeding; s4, soaking and cleaning; s5, washing with alkali liquor; s6, drying; s7, priming; s7, spraying paint; and S9, curing. The invention adopts the modes of respectively fixing, intensively cleaning and then spraying paint and curing, can effectively improve the uniformity of spraying paint and improve the appearance quality.
Description
Technical Field
The invention relates to the technical field of telescope manufacturing, in particular to a telescope shell paint spraying process.
Background
A telescope is an optical instrument that uses lenses or mirrors, as well as other optical devices, to view a remote object. The light rays passing through the lens are refracted or reflected by the concave mirror to enter the small hole and be converged to form an image, and then the image is seen through a magnifying eyepiece. Also known as "Qianli mirror". The first function of the telescope is to magnify the field angle of a distant object, so that the human eye can see details with smaller angular distance. The telescope is used for transmitting the light beam collected by the objective lens and much thicker than the pupil diameter (maximum 8 mm) into human eyes, so that the observer can see the dark and weak objects which cannot be seen originally. In 1608, he made the first telescope in human history, inspired by the fact that he accidentally discovered that distant scenes could be seen clearly with two lenses in a glasses in the netherlands, hans-lebech. The invention of Galileo in Italy in 1609 is a 40-fold double-mirror telescope, which is the first practical telescope to be put into scientific application.
The telescope shell is the accessory of telescope, in order to improve its outward appearance, generally need to carry out the spraying to it, among the prior art paint spraying technology generally adopts artifical or semi-automatization to spray paint, and the homogeneity of spraying paint can not obtain fine assurance to its outward appearance quality has been reduced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a telescope shell paint spraying process.
In order to achieve the purpose, the invention adopts the following technical scheme:
a telescope shell paint spraying process is designed, and comprises the following steps:
s1, checking the appearance and the size;
s2, fixing the position; fixing the telescope shells by using a fixing frame to ensure that the telescope shells are arranged on the fixing frame in a matrix manner, and reserving a gap of 7-12cm between the telescope shells;
s3, cleaning agent addition: uniformly coating a cleaning agent on each telescope shell, standing for 5min, and then overlapping a plurality of fixed frames together, wherein a gap of 15-25cm is reserved between the fixed frames;
the cleaning agent comprises the following components in parts by weight: 6-15 parts of propylene carbonate, 5-8 parts of methyl cellulose, 7-12 parts of ethylene glycol and 10-15 parts of water;
s4, soaking and cleaning: soaking the fixed frame and the telescope shell into a water tank containing clear water, driving the fixed frame to rotate by using a rotating device, keeping the rotating speed at 15-25rpm, continuously cleaning for 10min, and heating water in the water tank by using a heating pipe in the soaking and cleaning process to keep the water at 55-75 ℃;
s5, washing with alkali liquor: soaking the telescope shell cleaned in the previous step and the fixing frame into a water tank containing alkali liquor for cleaning, driving the fixing frame to rotate by using a rotating device, maintaining the rotating speed at 15-25rpm, and continuously cleaning for 7min, wherein the alkali liquor is 10% sodium hydroxide solution;
s6, drying;
s7, priming: manually coating a layer of primer on dead angles of a shell of the telescope, and then naturally drying the primer;
s8, spray painting: the fixing frame is split into single pieces, the telescope shell is sprayed by an electrostatic spray gun, the fixing frame is driven to continuously rotate by a rotating device in the process, and the rotating speed is maintained at 10-15 rpm;
s9, curing: and (3) overlapping a plurality of fixed frames, sending the fixed frames into a curing furnace, maintaining the temperature of 100-.
Preferably, the step of checking the appearance and the size comprises the steps of checking whether the surface of the telescope shell has appearance defects such as shrinkage cavities, scratches, particles, bruises and the like, measuring whether the key size meets the process requirements on a drawing, and if the key size is unqualified, carrying out repair or scrap treatment on the telescope shell.
Preferably, the drying process is that firstly compressed air is adopted to blow away water drops adhered to the surface of the telescope, and then a drying box is adopted to maintain the temperature at 120 ℃ for drying for 10 min.
Preferably, after the curing is finished, the appearance of the shell of the telescope is checked, and if obvious appearance defects exist, the shell of the telescope is repaired or scrapped.
The telescope shell paint spraying process provided by the invention has the beneficial effects that: the invention adopts the modes of respectively fixing, intensively cleaning and then spraying paint and curing, can effectively improve the uniformity of spraying paint and improve the appearance quality.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Example 1
A telescope shell paint spraying process comprises the following steps:
s1, checking the appearance and the size;
s2, fixing the position; fixing the telescope shells by using a fixing frame to enable the telescope shells to be arranged on the fixing frame in a matrix manner, and reserving a gap of 7cm between the telescope shells;
s3, cleaning agent addition: uniformly coating a cleaning agent on each telescope shell, standing for 5min, and then overlapping a plurality of fixed frames together, wherein a 15cm gap is reserved between the fixed frames;
the cleaning agent comprises the following components in parts by weight: 6 parts of propylene carbonate, 5 parts of methyl cellulose, 7 parts of ethylene glycol and 10 parts of water;
s4, soaking and cleaning: soaking the fixed frame and the telescope shell into a water tank containing clear water, driving the fixed frame to rotate by using a rotating device, maintaining the rotating speed at 15rpm, continuously cleaning for 10min, and heating water in the water tank by using a heating pipe in the soaking and cleaning process to keep the water at 55 ℃;
s5, washing with alkali liquor: soaking the telescope shell cleaned in the previous step and the fixing frame into a water tank containing alkali liquor for cleaning, driving the fixing frame to rotate by using a rotating device, maintaining the rotating speed at 15rpm, and continuously cleaning for 7min, wherein the alkali liquor is 10% sodium hydroxide solution;
s6, drying;
s7, priming: manually coating a layer of primer on dead angles of a shell of the telescope, and then naturally drying the primer;
s8, spray painting: the fixing frame is split into single pieces, the telescope shell is sprayed by an electrostatic spray gun, the fixing frame is driven to continuously rotate by a rotating device in the process, and the rotating speed is maintained at 10 rpm;
s9, curing: and (3) overlapping a plurality of fixed frames, feeding the fixed frames into a curing furnace, maintaining the temperature of 100 ℃ for curing for 5min, taking out the fixed frames, and separating the telescope shell from the fixed frames.
The appearance and size inspection comprises the steps of inspecting whether the surface of the telescope shell has appearance defects such as shrinkage cavities, scratches, particles, bruises and the like, measuring whether the key size meets the process requirements on the drawing, and if the key size is unqualified, carrying out repair or scrapping treatment on the key size.
The drying process comprises blowing off water drops adhered to the surface of the telescope by using compressed air, and then maintaining the temperature of the drying box at 100 ℃ for 10 min.
And after the curing is finished, performing appearance inspection on the telescope shell, and performing repair or scrap treatment if the telescope shell has obvious appearance defects.
Example 2
A telescope shell paint spraying process comprises the following steps:
s1, checking the appearance and the size;
s2, fixing the position; fixing the telescope shells by using a fixing frame to enable the telescope shells to be arranged on the fixing frame in a matrix manner, and reserving a gap of 8cm between the telescope shells;
s3, cleaning agent addition: uniformly coating a cleaning agent on each telescope shell, standing for 5min, and then overlapping a plurality of fixed frames together, wherein a 17cm gap is reserved between the fixed frames;
the cleaning agent comprises the following components in parts by weight: 7 parts of propylene carbonate, 6 parts of methyl cellulose, 8 parts of ethylene glycol and 11 parts of water;
s4, soaking and cleaning: soaking the fixed frame and the telescope shell into a water tank containing clear water, driving the fixed frame to rotate by using a rotating device, maintaining the rotating speed at 16rpm, continuously cleaning for 10min, and heating water in the water tank by using a heating pipe in the soaking and cleaning process to keep the water at 60 ℃;
s5, washing with alkali liquor: soaking the telescope shell cleaned in the previous step and the fixing frame into a water tank containing alkali liquor for cleaning, driving the fixing frame to rotate by using a rotating device, maintaining the rotating speed at 16rpm, and continuously cleaning for 7min, wherein the alkali liquor is 10% sodium hydroxide solution;
s6, drying;
s7, priming: manually coating a layer of primer on dead angles of a shell of the telescope, and then naturally drying the primer;
s8, spray painting: the fixing frame is split into single pieces, the telescope shell is sprayed by an electrostatic spray gun, the fixing frame is driven to continuously rotate by a rotating device in the process, and the rotating speed is maintained at 11 rpm;
s9, curing: and (3) overlapping a plurality of fixed frames, feeding the fixed frames into a curing furnace, maintaining the temperature of 102 ℃ for curing for 5min, taking out the fixed frames, and separating the telescope shell from the fixed frames.
The appearance and size inspection comprises the steps of inspecting whether the surface of the telescope shell has appearance defects such as shrinkage cavities, scratches, particles, bruises and the like, measuring whether the key size meets the process requirements on the drawing, and if the key size is unqualified, carrying out repair or scrapping treatment on the key size.
The drying process comprises blowing off water drops adhered to the surface of the telescope by using compressed air, and then maintaining the temperature of the drying box at 110 ℃ for 10 min.
And after the curing is finished, performing appearance inspection on the telescope shell, and performing repair or scrap treatment if the telescope shell has obvious appearance defects.
Example 3
A telescope shell paint spraying process comprises the following steps:
s1, checking the appearance and the size;
s2, fixing the position; fixing the telescope shells by using a fixing frame to enable the telescope shells to be arranged on the fixing frame in a matrix manner, and reserving a gap of 10cm between the telescope shells;
s3, cleaning agent addition: uniformly coating a cleaning agent on each telescope shell, standing for 5min, and then overlapping a plurality of fixed frames together, wherein a gap of 18cm is reserved between the fixed frames;
the cleaning agent comprises the following components in parts by weight: 8 parts of propylene carbonate, 7 parts of methyl cellulose, 10 parts of ethylene glycol and 13 parts of water;
s4, soaking and cleaning: soaking the fixed frame and the telescope shell into a water tank containing clear water, driving the fixed frame to rotate by using a rotating device, maintaining the rotating speed at 22rpm, continuously cleaning for 10min, and heating water in the water tank by using a heating pipe in the soaking and cleaning process to keep the water at 65 ℃;
s5, washing with alkali liquor: soaking the telescope shell cleaned in the previous step and the fixing frame into a water tank containing alkali liquor for cleaning, driving the fixing frame to rotate by using a rotating device, maintaining the rotating speed at 18rpm, and continuously cleaning for 7min, wherein the alkali liquor is 10% sodium hydroxide solution;
s6, drying;
s7, priming: manually coating a layer of primer on dead angles of a shell of the telescope, and then naturally drying the primer;
s8, spray painting: the fixing frame is split into single pieces, the telescope shell is sprayed by an electrostatic spray gun, the fixing frame is driven to continuously rotate by a rotating device in the process, and the rotating speed is maintained at 13 rpm;
s9, curing: and (3) overlapping a plurality of fixed frames, feeding the fixed frames into a curing furnace, maintaining the temperature of 108 ℃ for curing for 5min, taking out the fixed frames, and separating the telescope shell from the fixed frames.
The appearance and size inspection comprises the steps of inspecting whether the surface of the telescope shell has appearance defects such as shrinkage cavities, scratches, particles, bruises and the like, measuring whether the key size meets the process requirements on the drawing, and if the key size is unqualified, carrying out repair or scrapping treatment on the key size.
The drying process comprises blowing off water drops adhered to the surface of the telescope by using compressed air, and then drying at 115 ℃ for 10min by using a drying box.
And after the curing is finished, performing appearance inspection on the telescope shell, and performing repair or scrap treatment if the telescope shell has obvious appearance defects.
Example 4
A telescope shell paint spraying process comprises the following steps:
s1, checking the appearance and the size;
s2, fixing the position; fixing the telescope shells by using a fixing frame to enable the telescope shells to be arranged on the fixing frame in a matrix manner, and reserving a 12cm gap between the telescope shells;
s3, cleaning agent addition: uniformly coating a cleaning agent on each telescope shell, standing for 5min, and then overlapping a plurality of fixed frames together, wherein a gap of 25cm is reserved between the fixed frames;
the cleaning agent comprises the following components in parts by weight: 15 parts of propylene carbonate, 8 parts of methyl cellulose, 12 parts of ethylene glycol and 15 parts of water;
s4, soaking and cleaning: soaking the fixed frame and the telescope shell into a water tank containing clear water, driving the fixed frame to rotate by using a rotating device, keeping the rotating speed at 25rpm, continuously cleaning for 10min, and heating water in the water tank by using a heating pipe in the soaking and cleaning process to keep the water at 75 ℃;
s5, washing with alkali liquor: soaking the telescope shell cleaned in the previous step and the fixing frame into a water tank containing alkali liquor for cleaning, driving the fixing frame to rotate by using a rotating device, maintaining the rotating speed at 25rpm, and continuously cleaning for 7min, wherein the alkali liquor is 10% sodium hydroxide solution;
s6, drying;
s7, priming: manually coating a layer of primer on dead angles of a shell of the telescope, and then naturally drying the primer;
s8, spray painting: the fixing frame is split into single pieces, the telescope shell is sprayed by an electrostatic spray gun, the fixing frame is driven to continuously rotate by a rotating device in the process, and the rotating speed is maintained at 15 rpm;
s9, curing: and (3) overlapping a plurality of fixed frames, feeding the fixed frames into a curing furnace, maintaining the temperature of 110 ℃ for curing for 5min, taking out the fixed frames, and separating the telescope shell from the fixed frames.
The appearance and size inspection comprises the steps of inspecting whether the surface of the telescope shell has appearance defects such as shrinkage cavities, scratches, particles, bruises and the like, measuring whether the key size meets the process requirements on the drawing, and if the key size is unqualified, carrying out repair or scrapping treatment on the key size.
The drying process comprises blowing off water drops adhered to the surface of the telescope by using compressed air, and then maintaining the temperature of 120 ℃ by using a drying box for drying for 10 min.
And after the curing is finished, performing appearance inspection on the telescope shell, and performing repair or scrap treatment if the telescope shell has obvious appearance defects.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (4)
1. A telescope shell paint spraying process is characterized by comprising the following steps:
s1, checking the appearance and the size;
s2, fixing the position; fixing the telescope shells by using a fixing frame to ensure that the telescope shells are arranged on the fixing frame in a matrix manner, and reserving a gap of 7-12cm between the telescope shells;
s3, cleaning agent addition: uniformly coating a cleaning agent on each telescope shell, standing for 5min, and then overlapping a plurality of fixed frames together, wherein a gap of 15-25cm is reserved between the fixed frames;
the cleaning agent comprises the following components in parts by weight: 6-15 parts of propylene carbonate, 5-8 parts of methyl cellulose, 7-12 parts of ethylene glycol and 10-15 parts of water;
s4, soaking and cleaning: soaking the fixed frame and the telescope shell into a water tank containing clear water, driving the fixed frame to rotate by using a rotating device, keeping the rotating speed at 15-25rpm, continuously cleaning for 10min, and heating water in the water tank by using a heating pipe in the soaking and cleaning process to keep the water at 55-75 ℃;
s5, washing with alkali liquor: soaking the telescope shell cleaned in the previous step and the fixing frame into a water tank containing alkali liquor for cleaning, driving the fixing frame to rotate by using a rotating device, maintaining the rotating speed at 15-25rpm, and continuously cleaning for 7min, wherein the alkali liquor is 10% sodium hydroxide solution;
s6, drying;
s7, priming: manually coating a layer of primer on dead angles of a shell of the telescope, and then naturally drying the primer;
s8, spray painting: the fixing frame is split into single pieces, the telescope shell is sprayed by an electrostatic spray gun, the fixing frame is driven to continuously rotate by a rotating device in the process, and the rotating speed is maintained at 10-15 rpm;
s9, curing: and (3) overlapping a plurality of fixed frames, sending the fixed frames into a curing furnace, maintaining the temperature of 100-.
2. The telescope shell paint spraying process according to claim 1, wherein: the appearance and size inspection comprises the steps of inspecting whether the surface of the telescope shell has appearance defects such as shrinkage cavities, scratches, particles, bruises and the like, measuring whether the key size meets the process requirements on the drawing, and if the key size is unqualified, carrying out repair or scrapping treatment on the key size.
3. The telescope shell paint spraying process according to claim 1, wherein: the drying process comprises the steps of blowing away water drops adhered to the surface of the telescope by using compressed air, and then maintaining the temperature of 100 ℃ and 120 ℃ by using a drying box for drying for 10 min.
4. The telescope shell paint spraying process according to claim 1, wherein: and after the curing is finished, performing appearance inspection on the telescope shell, and performing repair or scrap treatment if the telescope shell has obvious appearance defects.
Priority Applications (1)
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CN201711452377.0A CN108144823B (en) | 2017-12-27 | 2017-12-27 | Telescope shell paint spraying process |
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CN201711452377.0A CN108144823B (en) | 2017-12-27 | 2017-12-27 | Telescope shell paint spraying process |
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CN108144823B true CN108144823B (en) | 2021-02-02 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1962078A (en) * | 2005-11-08 | 2007-05-16 | 佛山市顺德区汉达精密电子科技有限公司 | Process for electrostatic coating on plastic surface |
CN103923770A (en) * | 2014-04-15 | 2014-07-16 | 天津市环境保护科学研究院 | Plastic adhesion layer cleaning agent as well as plastic cleaning process and equipment adopting same |
CN104668169A (en) * | 2015-02-04 | 2015-06-03 | 天津新日机电有限公司 | Coating process for plastic parts of electric vehicles |
CN105013685A (en) * | 2015-08-12 | 2015-11-04 | 芜湖国风塑胶科技有限公司 | Automobile bumper spraying process |
CN105689234A (en) * | 2014-11-28 | 2016-06-22 | 重庆市巴南区仁荣机械厂 | Paint spraying process |
-
2017
- 2017-12-27 CN CN201711452377.0A patent/CN108144823B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1962078A (en) * | 2005-11-08 | 2007-05-16 | 佛山市顺德区汉达精密电子科技有限公司 | Process for electrostatic coating on plastic surface |
CN103923770A (en) * | 2014-04-15 | 2014-07-16 | 天津市环境保护科学研究院 | Plastic adhesion layer cleaning agent as well as plastic cleaning process and equipment adopting same |
CN105689234A (en) * | 2014-11-28 | 2016-06-22 | 重庆市巴南区仁荣机械厂 | Paint spraying process |
CN104668169A (en) * | 2015-02-04 | 2015-06-03 | 天津新日机电有限公司 | Coating process for plastic parts of electric vehicles |
CN105013685A (en) * | 2015-08-12 | 2015-11-04 | 芜湖国风塑胶科技有限公司 | Automobile bumper spraying process |
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