A kind of PC components demoulding agent emulsion and preparation method thereof
Technical field
The present invention relates to technical field of mold release, more particularly to a kind of PC components demoulding agent emulsion and preparation method thereof.
Background technology
PC components:Also known as precast concrete refers to process by standardization, mechanized manner in the factory mixed
Solidifying soil product.Concrete structure is the principal mode of China's architectural engineering, and PC components are then one of component parts.Mesh
Preceding most of middle-size and small-size components are made of prefabrication system, because can not only improve labor efficiency in this way, but also
Cost can be reduced.However, concrete prefabricated element appearance in demoulding often will appear some holes or burr.So making
During standby PC components, aside from care to correctly operation machinery equipment and prepare except corresponding raw material, also to select safe efficient
Releasing agent.
Concrete is sticked in template during form removable in order to prevent, and the quality and template to product reuse
It adversely affects, it will usually in template inner-wall spraying releasing agent.Releasing agent risen between template and concrete surface be isolated with
Lubricating action to overcome the cohesive force of template and concrete surface, enables template during form removal to be smoothly detached from concrete, both kept
Concrete shape stands intact and protects template surface without damage.The releasing agent of traditional architecture template be mainly used oil and
Some oil products such as soybean oil, although at low cost, stripping result is general and easily concrete and template are polluted.According to
The characteristics of releasing agent and actual requirement, PC components use aqueous release agent, can reduce material cost, improve component quality, together
When convenient for construction.In addition, also there is part aqueous release agent in the market, although stripping result is good, existing easily makes concrete and mould
Plate contact surface generates the problems such as stomata.
With reference to above-mentioned actual conditions, it is good, efficient to develop a kind of stripping result, at low cost to template and Environmental security, loses
There is thixotropy, can block the pore of template and concrete surface makes that PC component surfaces are bright and clean, stomatal number is bright after MJPZ
Aobvious reduced releasing agent is imperative.
Invention content
It is good, efficient the object of the present invention is to provide a kind of stripping result, at low cost to template and Environmental security, dehydration
There is thixotropy, can block the pore of template and concrete surface makes that PC component surfaces are bright and clean, stomatal number is apparent after film forming
The releasing agent of reduction.
To realize above-mentioned target, the technical solution adopted in the present invention is:
A kind of PC components demould agent emulsion, and in parts by weight, component includes the demoulding agent emulsion:Modified high boiling point silicon oil
20-26 parts, 1-5 parts of solid state wax, 4-6 parts of isomeric alcohol polyethenoxy ether, 0.5-3 parts of alkylsulfonate, 0.1 part of benzotriazole with
60-74.5 parts of water.
In the technical program, the demoulding principle of the demoulding agent emulsion is mainly component after utilization demoulds agent emulsion dehydration
In solid state wax can fill up the pore of template and concrete surface by film-forming at room temperature, and with low surface tension
Modified high fluorosilicon oil generates synergistic effect, so as to excellent demolding performace.
Preferably, the modification high boiling point silicon oil, is the warp to crack useless high boiling point silicon oil or rectifying high boiling point silicon oil as raw material
The modification high boiling point silicon oil that viscosity is controllable, activity is low, stability is high is made in hydrolysis, addition reaction.
Preferably, the solid state wax, is semi-refined or fully refined paraffin wax, microwax, insect wax, polyethylene wax, aoxidizes and gather
Any one in ethylene waxes.
A kind of preparation method of PC components demoulding agent emulsion, the preparation method include the following steps:
(1), the preparation of water phase:0.1 part of benzotriazole, 60-74.5 parts of water are weighed up and is uniformly mixed by metering, is warming up to 90
~95 DEG C of heat preservations are spare;
(2), the preparation of oil phase:Modified high boiling point silicon oil 20-26 parts and 1-5 parts of solid state wax are put into there-necked flask together, opened
Stirring, rotating speed 500r/min are warming up to 95 DEG C;After mixing, 4-6 parts of isomeric alcohol polyethenoxy ether and alkyl sulfonic acid are put into
0.5-3 parts of salt stirs 5-15min;
(3), the preparation of lotion:Under conditions of temperature is 95 DEG C, speed of agitator is 500-1500r/min, the water phase of (1) is delayed
It is added drop-wise to slowly in the oil phase of (2), when phase inversion increases speed of agitator;After adding water, heating unit is closed, is further continued for stirring
0.5-1.5h bottles after cooling.
In conclusion the beneficial effects of the invention are as follows:PC components demoulding agent emulsion stripping result of the invention is good, efficiency
Height, it is at low cost to template and Environmental security, there is thixotropy after dehydration film forming, the hair of template and concrete surface can be blocked
Pore makes that PC component surfaces are bright and clean, stomatal number significantly reduces.
Specific embodiment
The present invention is described in further detail below by specific embodiment, but embodiment is not the scope of the present invention
Limitation.
Modified high boiling point silicon oil is to crack useless height boiling or rectifying height boiling as raw material, through hydrolysis, addition reaction, viscosity is made
Controllably, the modification high boiling point silicon oil that activity is low, stability is high.Can be the high fluorine silicon of described inertia in patent CN106188545A
Oil.
Solid state wax is any one in semi-refined or fully refined paraffin wax, microwax, insect wax, polyethylene wax, oxidized polyethylene wax
Kind.
Embodiment 1
A kind of PC components demould agent emulsion, and in parts by weight, component includes:Modified 20 parts of high boiling point silicon oil, solid state wax 1
Part, 4 parts of isomeric alcohol polyethenoxy ether, 0.5 part of alkylsulfonate, 0.1 part of benzotriazole, 74.5 parts of water.
Preparation method is:(1), 0.1 part of benzotriazole, 74.5 parts of water are weighed up and mixed by metering by the preparation of water phase
It closes uniformly, it is spare to be warming up to 90 DEG C of heat preservations;(2), the preparation of oil phase throws modified 20 parts of high boiling point silicon oil with 1 part of solid state wax together
Enter into there-necked flask, open stirring, rotating speed 500r/min is warming up to 95 DEG C;After mixing, isomery alcohol polyoxyethylene is put into
0.5 part of 4 parts of ether and alkylsulfonate stir 5min;(3), the preparation of lotion, temperature be 95 DEG C, speed of agitator 500r/
Under conditions of min, the water phase of (1) is gently added drop-wise in the oil phase of (2), when phase inversion suitably increases speed of agitator;Add water complete
Bi Hou closes heating unit, is further continued for stirring 0.5h, bottles after cooling.
Embodiment 2
A kind of PC components demould agent emulsion, and in parts by weight, component includes:Modified 26 parts of high boiling point silicon oil, solid state wax 5
Part, 6 parts of isomeric alcohol polyethenoxy ether, 3 parts of alkylsulfonate, 0.1 part of benzotriazole, 60 parts of water.
Preparation method is:(1), 0.1 part of benzotriazole, 60 parts of water are weighed up and mixed by metering by the preparation of water phase
Uniformly, it is spare that 92 DEG C of heat preservations are warming up to;(2), the preparation of oil phase puts into modified 26 parts of high boiling point silicon oil with 5 parts of solid state wax together
Into there-necked flask, stirring is opened, rotating speed 500r/min is warming up to 95 DEG C;After mixing, isomeric alcohol polyethenoxy ether is put into
6 parts and 3 parts of alkylsulfonate stir 10min;(3), the preparation of lotion, temperature is 95 DEG C, speed of agitator is 800r/min's
Under the conditions of, the water phase of (1) is gently added drop-wise in the oil phase of (2), when phase inversion suitably increases speed of agitator;After adding water,
Heating unit is closed, stirring 1h is further continued for, bottles after cooling.
Embodiment 3
A kind of PC components demould agent emulsion, and in parts by weight, component includes:Modified 21 parts of high boiling point silicon oil, solid state wax 1.5
Part, 4 parts of isomeric alcohol polyethenoxy ether, 1 part of alkylsulfonate, 0.1 part of benzotriazole, 72.5 parts of water.
Preparation method is:(1), 0.1 part of benzotriazole, 72.5 parts of water are weighed up and mixed by metering by the preparation of water phase
It closes uniformly, it is spare to be warming up to 95 DEG C of heat preservations;(2), the preparation of oil phase, by modified 21 parts of high boiling point silicon oil with 1.5 parts of solid state wax together
It puts into there-necked flask, opens stirring, rotating speed 500r/min is warming up to 95 DEG C;After mixing, isomery alcohol polyoxy second is put into
1 part of 4 parts of alkene ether and alkylsulfonate stir 15min;(3), the preparation of lotion, temperature be 95 DEG C, speed of agitator 1500r/
Under conditions of min, the water phase of (1) is gently added drop-wise in the oil phase of (2), when phase inversion suitably increases speed of agitator;Add water complete
Bi Hou closes heating unit, is further continued for stirring 1.5h, bottles after cooling.
Embodiment 4
A kind of PC components demould agent emulsion, and in parts by weight, component includes:Modified 23 parts of high boiling point silicon oil, solid state wax 2
Part, 5 parts of isomeric alcohol polyethenoxy ether, 1.5 parts of alkylsulfonate, 0.1 part of benzotriazole, 68.5 parts of water.
Preparation method is:(1), 0.1 part of benzotriazole, 68.5 parts of water are weighed up and mixed by metering by the preparation of water phase
It closes uniformly, it is spare to be warming up to 90 DEG C of heat preservations;(2), the preparation of oil phase throws modified 23 parts of high boiling point silicon oil with 2 parts of solid state wax together
Enter into there-necked flask, open stirring, rotating speed 500r/min is warming up to 95 DEG C;After mixing, isomery alcohol polyoxyethylene is put into
1.5 parts of 5 parts of ether and alkylsulfonate stir 5min;(3), the preparation of lotion, temperature be 95 DEG C, speed of agitator 500r/
Under conditions of min, the water phase of (1) is gently added drop-wise in the oil phase of (2), when phase inversion suitably increases speed of agitator;Add water complete
Bi Hou closes heating unit, is further continued for stirring 0.5h, bottles after cooling.
Embodiment 5
A kind of PC components demould agent emulsion, and in parts by weight, component includes:Modified 24 parts of high boiling point silicon oil, solid state wax 3
Part, 6 parts of isomeric alcohol polyethenoxy ether, 2 parts of alkylsulfonate, 0.1 part of benzotriazole, 65 parts of water.
Preparation method is:(1), 0.1 part of benzotriazole, 65 parts of water are weighed up and mixed by metering by the preparation of water phase
Uniformly, it is spare that 95 DEG C of heat preservations are warming up to;(2), the preparation of oil phase puts into modified 24 parts of high boiling point silicon oil with 3 parts of solid state wax together
Into there-necked flask, stirring is opened, rotating speed 500r/min is warming up to 95 DEG C;After mixing, isomeric alcohol polyethenoxy ether is put into
6 parts and 2 parts of alkylsulfonate stir 15min;(3), the preparation of lotion is temperature is 95 DEG C, speed of agitator is 1500r/min's
Under the conditions of, the water phase of (1) is gently added drop-wise in the oil phase of (2), when phase inversion suitably increases speed of agitator;After adding water,
Heating unit is closed, stirring 1.5h is further continued for, bottles after cooling.
In order to compare the performance of concrete parting agent, using the releasing agent conduct disclosed in patent CN200810196390.9
Reference examples.Test specimen is prepared, and be tested for the property according to relevant standard.Test data is as shown in table 1.
Table 1, result of the test
|
Test method |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Comparative example 1 |
The drying and forming-film time/min |
GB/T 1728 |
20 |
21 |
20 |
22 |
19 |
41 |
Demolding performace |
JC/T 949-2005 |
Smoothly demoulding |
Smoothly demoulding |
Smoothly demoulding |
Smoothly demoulding |
Smoothly demoulding |
Smoothly demoulding |
Concrete adhesive capacity/g/m2 |
JC/T 949-2005 |
1.99 |
2.01 |
2.05 |
2.21 |
1.98 |
30.4 |
Water resistance |
JC/T 949-2005 |
It is insoluble |
It is insoluble |
It is insoluble |
It is insoluble |
It is insoluble |
It is partly dissolved |
Stability |
JC/T 949-2005 |
Without layering |
Without layering |
Without layering |
Without layering |
Without layering |
Apparent layering |
Above example is only used for that the preferred embodiment of the present invention is described, and not the scope of the present invention is limited
System.Any simple modification, equivalent modification and the replacement that every technical spirit according to the present invention is made also all are covered in this hair
In bright protection domain.