CN1064698A - Concrete parting agent and preparation technology thereof - Google Patents
Concrete parting agent and preparation technology thereof Download PDFInfo
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- CN1064698A CN1064698A CN 92100897 CN92100897A CN1064698A CN 1064698 A CN1064698 A CN 1064698A CN 92100897 CN92100897 CN 92100897 CN 92100897 A CN92100897 A CN 92100897A CN 1064698 A CN1064698 A CN 1064698A
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Abstract
Concrete parting agent and preparation technology thereof, releasing agent is the aqueous formulation that is mixed with by mold oil, regeneration machine oil or used oil, food plant oil foot soap, water.Preparation technology is earlier with oil foot soap, mold oil, the fusion of machine oil Hybrid Heating, turns to product with water and milk again, and preparation technology is simple.This releasing agent chemical spent material, reworked material is a raw material, and production cost is low, and cost of use is low.Nontoxic, the strong oil feel of this agent, sliding property is good, brushes once, and the demoulding is 2~3 times continuously, and it is few that module surface is smooth, pore is few, template is stained with ash.Can water-fastly wash away, enclose the water logging bubble after the coating drying.This agent is particularly suitable in the local use of the difficult demoulding.
Description
The invention belongs to the auxiliary class that is used for material of construction, be used for the releasing agent of concrete depositing specifically.
Concrete parting agent is the preparation that can reduce or prevent concrete and template surface adhesion.In concrete depositing, goods are sticking mutually with template, not only damage goods easily, and cause form removal and clear mould difficulty, and labour intensity is big, and production efficiency is low.Therefore, the use of releasing agent is most important in concrete construction.Increase along with concrete and mould material kind, the kind of releasing agent is more and more, they mostly are the fatty acid soaps class greatly, seed fat foot soap class, emulsification oils, not only cost height, price height are as 890 yuan of W-15 releasing agent prices per ton, and be coated with once, can only the demoulding once, easily be stained with ash, and release agent coating can not water-fastly wash away.
For the needs that satisfy assembled steel reinforced concrete depositing and expose member and decorative cover to the requirement of concrete appearance, attached great importance to the research of aqua releasing agent both at home and abroad, but it adopts industrial chemicals formulated basically, production cost height, cost of use height, stripping result is poor, and coating is not water-fast washes away.
It is the aqua releasing agent of main raw material preparation with chemical spent material or reworked material that purpose of the present invention is intended to develop a kind of.Releasing agent is nontoxic, and is little to concrete adhesive power to the strong adhesion of template, the film forming fast drying, and coating can water-fast washing away.Spray once, the demoulding is 2-3 time continuously.The preparation technology of design is simple.
The objective of the invention is to realize in the following manner, concrete parting agent is that its weight proportion is by the light oil distillate of rerefined oil (being commonly called as mold oil), regeneration machine oil or used oil, food plant oil foot soap, the formulated aqueous formulation of water:
Mold oil regeneration machine oil or used oil food plant oil foot soap water
160 64~88 72~104 to add to concentration be 30%~35%
Releasing agent outward appearance: yellow or deep yellow emulsion
12~13 seconds working substance content 30~35% of viscosity (being coated with-4 glasss)
3000 rev/mins of centrifugations of centrifugal stability (separating %) 15 minutes, layering≤8%.
Package stability: deposit year not breakdown of emulsion of half a year~one naturally
Be coated with mould surface drying time (branch) 20 minutes~30 minutes
The preparation technology of concrete parting agent is: mold oil, regeneration machine oil or used oil, oil foot soap are mixed, the limit heating, stir on the limit, after treating that oil foot soap is melt into pasty state, add molten Jie's water, oil foot soap is all dissolved in 75-80 ℃ of following gradation, in about 70 ℃, add emulsified water again, insulation emulsification gets emulsion after 40 minutes, cooling is stirred to 40 ℃ then, and discharging is product.
Raw material of the present invention is:
Select for use earlier: neutral oil content is (butt) more than 70%, and fatty acid total amount is more than 50%, and the food plant oil foot of saponification value 120-150 saponification is according to a conventional method produced food plant oil foot soap.
Caustic soda solid alkali or liquid base technical grade
The light oil distillate of mold oil rerefined oil
Regeneration machine oil or used oil about No. 20
Water tap water or soft water
We have done following test for the performance that detects this releasing agent:
Still do not have at home under the touchstone situation of evaluation demolding performace, we are with the adhesive power of butt sand-cement slurry cone to template, and the ash amount of being stained with of the void content on knock-outs will surface, template etc. is measured its performance.
Butt sand-cement slurry cone to the measuring method of the adhesive power of template is: truncated cone, and bottom surface diameter and height are respectively 10cm, and the end face diameter is 6cm, and demoulding lifting suspension ring are equipped with on the top.During mensuration, releasing agent is applied on 15 * 15 centimetres the metal sheet, cone is put thereon, make it be shaped to the sand-cement slurry cone, under 20 ℃ of temperature, placed 24 hours again, measure the remove power of sand-cement slurry cone to metal form with ergometer, and compare with other product (W-15 of Wuhan chemical industry two factories, the RH of Wanrong, Shanxi), it the results are shown in table 1.
In the concrete member cast, often occur more hole bubble on the molding surface, be commonly called as pitted skin.The generation of these hole bubbles, be owing to the state of interface of holding back bubble, the event of bubble, release agent coating on template, the concrete interface is one of reason that directly influences the formation of surface holes bubble, therefore measure the surface holes bubble rate of stripping surface, can evaluate the quality of releasing agent.We measure with reference to the method for U.S.'s cement and the proposition of concrete association.The method of taking is: in selected areal extent, measure hole bubble number and hole bulb diameter earlier, calculate the area occupation ratio of portal bubble area and hole bubble again.The concrete practice is: the metal test mould moulding concrete thin plates that will scribble 20 * 20 * 4cm of releasing agent, number and diameter are steeped in the above hole of observation concrete plate surface 2mm after treating the demoulding, the calculating bubble rate of portalling, and take by weighing the adherent mortar amount of template surface, its test comparing result sees Table 1:
As seen from Table 1, the measured quantity and the machine oil of this releasing agent adhesive power are close, and is littler than other releasing agent, and visible stripping result is good, and the lubrication drag reduction performance is good, thereby also prevent or reduced the formation of concrete surface hole bubble.The sticking ash amount of template surface is also lacked than other releasing agents.
As everyone knows, Highrise buildings need use a large amount of facades and lateral punching block, and the sticking ash of these templates is many, and demoulding difficulty is big, therefore needs to adopt the good releasing agent of demoulding usefulness.The Nanjing that one smelting brickwork company undertakes the construction of is won the sight hi-line completely and is crossed Jiang Ta, 248 meters of tower heights, and the housing structure complexity, external mold adopts and goes straight up to template, and internal mold is a turn-over form, and difficulty of construction is big.One smelting brickwork company adopts this releasing agent, has made the relevant dose that is coated with, and release times, template are stained with the test of aspects such as ash amount.Test method is: select 4 0.5 * 0.2 meter coarse Sheet Steel Form that has no smooth finish for use, be spliced into vertical cubes, 0.4 meter of demoulding area
2, behind the brushing releasing agent, deposit concrete, the demoulding again, its test result sees Table 2.
Table 2
Be painted on this release agent coating on concrete form or the metal form, water washes away or Yu Shuizhong soaked after 48 hours, 0.4 * 0.2 * 0.05 meter concrete slab of moulding, and the easily demoulding, the plate face is smooth, and sticking ash is few.
Hubei Province member factory of building main office is sprayed at this releasing agent on the concrete floor, and strong adhesion removes concrete hollow floor, sprays once the demoulding continuously 2 times, and stripping result is good.The factory for prefabrication, Hanyang, concrete moulding bed with 6 * 0.35 * 0.35 meter of this releasing agent brushing, the concrete square pile of cast does not have adhesion phenomenon when lifting by crane, and loose tool is excellent.The Ministry of Communications two boat Engineering Bureau's Jiujiang factory for prefabrication casting reinforced concrete cored slab and reinforced concrete rectangle piles, on metal form, brush this releasing agent after, demoulding member easily lifts by crane, profile is complete, smooth surface, pore are few.
This releasing agent is the aqua reagent of mainly making with chemical spent material and reworked material, and raw material sources are extensive, and production cost is low, and cost of use is low, and the demoulding expense of every square metre of template was less than 2 minutes.Nontoxic, the strong oil feel of this releasing agent, sliding property is good, to the strong adhesion of template, little to concrete adhesive power, brush once, the demoulding is 2-3 time continuously, demoulding member profile is complete, smooth surface, pore are few, and it is few that template is stained with ash, and coating can resistance of rainwater washing against, enclose the water logging bubble.This releasing agent is suitable for metal pattern, wooden model, concrete topotype, and loose tool and all are difficult to the place of the demoulding and use.
Enumerate embodiments of the invention below:
Example 1, with the lighting end of 100 gram rerefined oils, 55 gram used oil, 50 gram oil foot soap Hybrid Heating, constantly stir, melt into pasty state, 100ml moisture is added wherein in 75 ℃, after being stirred to oil foot soap and all dissolving, slowly add emulsified water, in 73-75 ℃ of emulsification 30 minutes, cooling was stirred to 40 ℃ of dischargings naturally then, get product 585 grams, working substance content 35%.
Example 2, light oil distillate with 160 gram rerefined oils, 80 gram regeneration machine oil (No. 20), 95 gram oil foot soaps mix, and under constantly stirring, heat in water-bath, make oil foot soap and oil plant be melt into pasty state, add the molten Jie's water of about 400ml in 76 ℃, temperature is reduced to 70 ℃, reactant by thick → rare → thick, stir after 3-5 minute, continue gradation and add the molten Jie's water of 120ml, after all dissolving to oil foot soap, slowly add about 1000ml hot water, in 70 ℃ of left and right sides emulsifications 40 minutes, cold-water reflux cooling and stirring to 40 ℃ adding 10 gram first naphthalene dischargings get product 1000 grams, working substance content 33.5%.
Example 3, light oil distillate with 10 gram rerefined oils, 5 gram regeneration machine oil, 6.5 gram oil foot soaps are under constantly stirring, and the heating mixed melting becomes pasty state, in 77 ℃ of solubilization Jie water 10ml, stir, divide secondary respectively to add the molten Jie's water of 10ml again, temperature is reduced to 70 ℃, add surplus emulsifying water and got product 709 grams, working substance content 30% in 30 minutes.
Claims (3)
1, concrete parting agent is characterized in that it is by mold oil, regeneration machine oil or used oil, food plant oil foot soap, the formulated aqueous formulation of water, and its weight proportion is:
Mold oil regeneration machine oil or used oil food plant oil foot soap water
160 64~88 72~104
Adding to concentration is 30%~35%
Releasing agent outward appearance: yellow or deep yellow emulsion working substance content 30-35%
Viscosity (being coated with-4 glasss) 12~13 seconds
3000 rev/mins of centrifugations of centrifugal stability (separating %) 15 minutes, layering≤8%.
Package stability: deposit year not breakdown of emulsion of half a year~one naturally
Film surface drying time (branch) 20~30 minutes
2, releasing agent according to claim 1 is characterized in that mold oil adopts the light oil distillate of oil regeneration refinery.
3, the preparation technology of concrete-containing building material releasing agent, it is characterized in that mold oil, regeneration machine oil or used oil, oil foot soap are mixed, stir on limit heating, limit, after treating that oil foot soap is melt into pasty state, add molten Jie's water, oil foot soap is all dissolved in 75-80 ℃ of following gradation, in about 90 ℃, add emulsified water again, insulation emulsification gets emulsion after 40 minutes, cooling is stirred to 40 ℃ then, and discharging is product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92100897 CN1021972C (en) | 1992-03-11 | 1992-03-11 | Process for preparation of concrete release agent |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 92100897 CN1021972C (en) | 1992-03-11 | 1992-03-11 | Process for preparation of concrete release agent |
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Publication Number | Publication Date |
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CN1064698A true CN1064698A (en) | 1992-09-23 |
CN1021972C CN1021972C (en) | 1993-09-01 |
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CN 92100897 Expired - Fee Related CN1021972C (en) | 1992-03-11 | 1992-03-11 | Process for preparation of concrete release agent |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1055965C (en) * | 1995-02-28 | 2000-08-30 | 巴科曼实验室国际公司 | Aqueous lecithin-based release aids and methods of using the same |
CN102634406A (en) * | 2011-02-09 | 2012-08-15 | 白玉清 | Concrete mold release agent |
CN102787009A (en) * | 2012-08-17 | 2012-11-21 | 葛秀林 | Mould release agent for precision forging forming and preparation method of mould release agent |
CN101830032B (en) * | 2009-03-10 | 2013-07-17 | 刘新智 | Preparation method of concrete long-acting mould release agent |
CN103288471A (en) * | 2013-05-14 | 2013-09-11 | 安徽筑园景新型建材科技有限公司 | Plant ash autoclaved concrete aerated light block and production method thereof |
CN106863559A (en) * | 2017-02-21 | 2017-06-20 | 马鞍山纽泽科技服务有限公司 | A kind of Concrete release agent and its preparation technology |
CN109576044A (en) * | 2017-09-28 | 2019-04-05 | 中国石油天然气股份有限公司 | Furfural extract oil emulsion composition, furfural extract oil emulsion product, and preparation method and application of furfural extract oil emulsion product |
Families Citing this family (2)
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CN102501308A (en) * | 2011-11-21 | 2012-06-20 | 甘肃省建筑构件工程有限责任公司 | Emulsified oil separant for autoclaved aerated concrete block and method for manufacturing same |
CN107236585A (en) | 2016-03-29 | 2017-10-10 | 瓦克化学公司 | A kind of inorganic matrix construction material mold release compositions and its application |
-
1992
- 1992-03-11 CN CN 92100897 patent/CN1021972C/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1055965C (en) * | 1995-02-28 | 2000-08-30 | 巴科曼实验室国际公司 | Aqueous lecithin-based release aids and methods of using the same |
CN101830032B (en) * | 2009-03-10 | 2013-07-17 | 刘新智 | Preparation method of concrete long-acting mould release agent |
CN102634406A (en) * | 2011-02-09 | 2012-08-15 | 白玉清 | Concrete mold release agent |
CN102787009A (en) * | 2012-08-17 | 2012-11-21 | 葛秀林 | Mould release agent for precision forging forming and preparation method of mould release agent |
CN102787009B (en) * | 2012-08-17 | 2014-02-05 | 葛秀林 | Mould release agent for precision forging forming and preparation method of mould release agent |
CN103288471A (en) * | 2013-05-14 | 2013-09-11 | 安徽筑园景新型建材科技有限公司 | Plant ash autoclaved concrete aerated light block and production method thereof |
CN106863559A (en) * | 2017-02-21 | 2017-06-20 | 马鞍山纽泽科技服务有限公司 | A kind of Concrete release agent and its preparation technology |
CN109576044A (en) * | 2017-09-28 | 2019-04-05 | 中国石油天然气股份有限公司 | Furfural extract oil emulsion composition, furfural extract oil emulsion product, and preparation method and application of furfural extract oil emulsion product |
CN109576044B (en) * | 2017-09-28 | 2022-02-01 | 中国石油天然气股份有限公司 | Furfural extract oil emulsion composition, furfural extract oil emulsion product, and preparation method and application of furfural extract oil emulsion product |
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