CN108127132A - Economical modular machine tool intelligently loads and unloads intermediate plate machine - Google Patents
Economical modular machine tool intelligently loads and unloads intermediate plate machine Download PDFInfo
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- CN108127132A CN108127132A CN201810129146.4A CN201810129146A CN108127132A CN 108127132 A CN108127132 A CN 108127132A CN 201810129146 A CN201810129146 A CN 201810129146A CN 108127132 A CN108127132 A CN 108127132A
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- intermediate plate
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- 238000007599 discharging Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
- 101000746134 Homo sapiens DNA endonuclease RBBP8 Proteins 0.000 description 1
- 101000969031 Homo sapiens Nuclear protein 1 Proteins 0.000 description 1
- 102100021133 Nuclear protein 1 Human genes 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000036506 anxiety Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B13/00—Arrangements for automatically conveying or chucking or guiding stock
- B23B13/02—Arrangements for automatically conveying or chucking or guiding stock for turning-machines with a single working-spindle
Abstract
The present invention relates to a kind of economical modular machine tools intelligently to load and unload intermediate plate machine,Including intermediate plate lathe,Electronic box and intermediate plate automatic charging & discharging machine,The automatic charging & discharging machine is connect respectively with piece lathe and electronic box,The intermediate plate automatic charging & discharging machine includes support plate,Tremie pipe,Pusher cylinder,Haul cylinder,Dish plate,Feed cylinder,Blanking fork and blanking cylinder,The pusher cylinder is set in support plate,The tremie pipe is fixedly installed on the top of support plate,The haul cylinder is set in support plate,The dish plate is connect with haul cylinder,The feed cylinder is set on dish plate,The blanking cylinder is set in support plate,The blanking fork is connect with blanking cylinder,Described blanking fork one end is equipped with U-lag,Support plate is fixedly installed on by installing plate on intermediate plate lathe,Each cylinder on the intermediate plate automatic charging & discharging machine is connect respectively with the microcontroller of electronic box,The present invention realizes the machine automatization loading and unloading in intermediate plate process.
Description
Technical field
The present invention relates to a kind of intermediate plate machine, particularly a kind of economical modular machine tool intelligently loads and unloads intermediate plate machine.
Background technology
Intermediate plate is widely used in construction of road and bridge, power plant construction, skyscraper, ground anchorage, deep foundation pit support, super large at present
The construction and construction of the numerous areas such as super-heavy component promotion, pushing tow, swivel.Intermediate plate has multiple major parameters, as taper, thread form,
Rigidity, surface roughness etc., wherein taper are most important design objectives, it, which shows, is allowing the feelings in taper variation range
Under condition, clamping force caused by intermediate plate is unlikely to generate again cable to be overcome to bear the required pulling force of bridge gravity
Excessive load and deform intermediate plate.
Existing machining tool mainly passes through following 9 procedure in processing flow:Saw → forging → vehicle cone 1. → face work
2. → rush word → mill outer cone → tapping → saw elastic groove → and cut(It is divided into uniform two panels).Be designated as on wherein 1.~it is 2. digital
Process is manually served intermediate plate for worker on the expansion sleeve on the high-speed rotating main shaft of numerically controlled lathe.Since lathe spindle revolves at a high speed
Turn, to the operator of Manual feeding, there are great security risks.Worker daily labour 8 h, constantly repeatedly feeding, under
Material, detection, work easily causes fatigue, once personal safety will be threatened by diverting attention.Intermediate plate manufacturer determines design folder
The automatic device of piece vehicle outer cone realizes good quality and high output low cost.
Mainly there are a cities such as Liuzhou, Hangzhou, Tianjin, Chengdu and Kaifeng in the anchorage production base of China, these cities it is pre-
Stress manufacturing enterprise carries China's prestressed structure engineering(Mainly newly-built high-speed railway, highway and inter-city passenger rail)'s
Anxiety construction, contribution are great.In recent years, infrastructure project in China's surged, and supply falls short of demand for demand of the market to intermediate plate, so
Be greatly lowered intermediate plate manufacturing cost improve simultaneously intermediate plate output it is extremely urgent.At present to intermediate plate automatic loading/unloading
There is not been reported for the work of mechanism material object development.And it is studied mainly for this process of vehicle outer cone, and the present invention then utilizes
Intermediate plate machined body equipment realizes the inexpensive fertile needs of Modular Flexible intelligence.
Invention content
The technical problem to be solved by the present invention is to:A kind of economical modular machine tool intelligently handling intermediate plate machine is provided, with reality
Existing automatic loading/unloading, solves the problems, such as existing artificial loading and unloading.
Solving the technical solution of above-mentioned technical problem is:A kind of economical modular machine tool intelligently loads and unloads intermediate plate machine, including
Intermediate plate lathe, electronic box and intermediate plate automatic charging & discharging machine, the automatic charging & discharging machine is connect respectively with piece lathe and electronic box, described
Intermediate plate lathe includes lathe spindle, cutter and knife rest, and the lathe spindle and knife rest may be contained on intermediate plate lathe, the cutter
It is set on knife rest, the electronic box includes microcontroller and input display, and the intermediate plate automatic charging & discharging machine includes support
Plate, tremie pipe, pusher cylinder, haul cylinder, dish plate, feed cylinder, blanking fork and blanking cylinder, the tremie pipe are
The hollow pipeline configuration of both ends open, the pusher cylinder are set in support plate, and the tremie pipe is fixedly installed on support
The top of plate, and the spacing between the lower port and support plate of the tremie pipe forms discharge port, the pusher cylinder is set to branch
On fagging and positioned at the discharge port side, the dish plate is located at the discharge port opposite side, and the haul cylinder is set to support
On plate, the dish plate is connect with haul cylinder, and the feed cylinder is set on dish plate, and the blanking cylinder is set to
In support plate, the blanking fork is connect with blanking cylinder, and described blanking fork one end is equipped with U-lag, and the support plate is led to
It crosses installing plate to be fixedly installed on intermediate plate lathe, the support plate is located above lathe spindle, the U-lag position of the blanking fork
At lathe spindle, each cylinder on the intermediate plate automatic charging & discharging machine is connect respectively with the microcontroller of electronic box, in use,
Intermediate plate is positioned in tremie pipe, and the larger one end of intermediate plate downward, by pusher cylinder pushes to intermediate plate on dish plate, passes through haul
Dish plate is pushed into at lathe spindle horizontal alignment, then by feed cylinder the intermediate plate of dish plate being pushed to lathe master by cylinder
On axis.
The present invention further technical solution be:The intermediate plate automatic charging & discharging machine further includes blanking slideway, the blanking
Installation of slide track is on intermediate plate lathe, and the entrance of the blanking slideway is close to lathe spindle and at the lower section of lathe spindle.It is described
Blanking slideway be the semi open model sliding slot being made of slide plate, baffle I and baffle II.
The intermediate plate automatic charging & discharging machine further includes dispenser, and the dispenser is both ends open hollow structure, should
Feed inlet is offered at the top of dispenser, the tremie pipe is fixedly installed at the top of dispenser and passes through feed inlet and dispenser phase
Perforation, which is discharge port close to the Single port of dish plate.
The dish plate is equipped with conveyer trough, and the conveyer trough includes frid I and frid II, the frid I and slot
Plate II, which is relatively fixed, to be set on dish plate, and conveyer trough, the conveyer trough Single port are formed with regard to spacing between the frid I and frid II
It is opposite with discharge port, push plate is equipped in the conveyer trough, which can be along moving in conveyer trough, and the push plate feed cylinder connects
It connects.
The dish plate is set to by guide and limit bar in the support plate of stent, offered in the support plate and to
Flitch dish plate through-hole equal in magnitude.
The electronic box further includes status lamp, which connect with microcontroller.
Due to the adoption of the above technical scheme, the economical modular machine tool of the present invention intelligently loads and unloads intermediate plate machine, has following
Advantageous effect:
1. the present invention includes intermediate plate lathe, electronic box and intermediate plate automatic charging & discharging machine, in use, intermediate plate is positioned in tremie pipe, folder
The larger one end of piece downward, by pusher cylinder pushes to intermediate plate on dish plate, is pushed into dish plate and vehicle by haul cylinder
At bed major axis horizontal alignment, then by feed cylinder the intermediate plate of dish plate is pushed on lathe spindle.By intermediate plate it is automatic on
Blanking machine realizes the machine automatization loading and unloading in intermediate plate process, solves the problems, such as existing manual loading and unloading.The present invention uses
Installation is simple, improves safety, the reliability and stability of production.Labor's labor intensity is alleviated, improves worker's work
Environment.It can be used directly on production line.Because its is at low cost, return is high, wide market.
2. the present invention controls intermediate plate automatic charging & discharging machine by electronic box, the assembly work amount of electrical equipment is reduced.
The all-in-one machine that electrical connection and harness assembling are integrated using touch screen/PLC relay.Power supply and button need only be matched.This application
Mainly reduce the total built-up time of electronic box, in order to which design person reduces cost and more easily manufactures product.Profit
With intermediate plate machined body equipment the intelligently life of inexpensive Modular Flexibleization is realized not directed specifically to certain model machine tool
The needs of production.
3. reduce manufacturing cost:Worker is reduced by 16 original people to 4 people, annual to reduce 600,000 yuan of cost of labor.Simultaneously
The update of enterprise technology is strengthened, accelerates the development prospect of enterprise itself, improves competitiveness of society.Cost limit of the present invention
In 6000 yuan hereinafter, well below similar product in the market, cost performance is very high, remarkable in economical benefits.
In the following, intermediate plate is intelligently loaded and unloaded to the economical modular machine tool of the present invention with reference to Figure of description and specific embodiment
The technical characteristic of machine is further described.
Description of the drawings
Fig. 1:The economical modular machine tool of the present invention intelligently loads and unloads the structure diagram of intermediate plate machine.
Fig. 2:The structure diagram of intermediate plate automatic charging & discharging machine.
Fig. 3:Circuit control schematic diagram.
Fig. 4, Fig. 5, Fig. 6 are the circuit control flow block diagram of Fig. 3.
In above-mentioned attached drawing, each label declaration is as follows:
1- intermediate plate lathes, 2- lathe spindles, 3- knife rests, 4- electronic boxs, 5- input displays, 6- status lamps, 7- intermediate plates are automatically upper and lower
Material machine, 8- installing plates, 9- support plates, 10- blanking slideways, 11- tremie pipes, 12- pusher cylinders(Pusher cylinder A), 13- haul gas
Cylinder(Cylinder D), 14- dish plates, 15- feed cylinders(Pusher cylinder C), 16- blanking forks, 17- blanking cylinders(Fork cylinder),
18- conveyer troughs, 19- guide and limit bars, 20- dispensers, 21- dish plate through-holes, 22- intermediate plates.
XOO- start buttons, XO1- scram buttons, XO2- reset button, XO3- pusher cylinder A right end sensors, XO4- are pushed away
Expect cylinder A left end sensors, the upper end sensors of XO5- cylinders D, end sensor under XO6- cylinders D, XO7- pusher cylinder C left ends biography
Sensor, X10- pusher cylinder C right end sensors, X11- fork cylinder right end sensors, the close switch of X12- pushers abnormal alarm,
X13- tremie pipes lack material sensor, and X14- receives main shaft and furthers status signal, X15- stop buttons, X16- main shaft lockout signals,
YOO- pusher cylinders A, YO1- cylinder D downlinks, YO2- pusher cylinder C left lateral, YO3- cylinder D uplinks, YO4- machine tool chief axis internal expandings
Clamp intermediate plate, YO5- fork cylinder right laterals, YO6- machine tool chief axis internal expandings fixture unclamp intermediate plate, and YO7- lathes open up processing,
HL1/Y10- running indicators, HL2/Y12- stopping lights, HL3/Y13- warning lamps, SB1- lathe play buttons, YV1- pusher cylinders A electricity
Magnet valve, YV2- cylinder D downlink solenoid valves, YV3- cylinder C solenoid valves, YV4- cylinder D uplink solenoid valves, YV5- tense cylinder electromagnetism
Valve, YV6- fork cylinder solenoid valves, YV7- tense cylinder and unclamp solenoid valve, COM/COMO/ COM1/ COM2/ COM3/
COM4- cathode tower iron.
Specific embodiment
A kind of economical modular machine tool intelligently loads and unloads intermediate plate machine, including intermediate plate lathe, electronic box and intermediate plate automatic loading/unloading
Machine, the automatic charging & discharging machine are connect respectively with piece lathe and electronic box, and the intermediate plate lathe includes lathe spindle, cutter and knife
Frame, the lathe spindle, cutter and knife rest may be contained on intermediate plate lathe, and the lathe spindle is driven by motor and rotated, institute
It states cutter to be set on knife rest, the intermediate plate lathe can be existing intermediate plate lathe.The electronic box includes microcontroller, input
Display and status lamp, the input display and status lamp are connect with microcontroller.The intermediate plate automatic charging & discharging machine includes
Support plate, tremie pipe, dispenser, pusher cylinder, haul cylinder, dish plate, feed cylinder, blanking fork, blanking cylinder and under
Expect slideway, the tremie pipe pipeline configuration hollow for both ends open, the pusher cylinder is set in support plate, described
Tremie pipe is fixedly installed on the top of support plate, and the spacing between the lower port and support plate of the tremie pipe forms discharge port,
The pusher cylinder is set in support plate and positioned at the discharge port side, and the dish plate is located at the discharge port opposite side, institute
The dispenser stated is both ends open hollow structure, offers feed inlet at the top of the dispenser, the tremie pipe is fixedly installed on
At the top of dispenser and pass through feed inlet and connect with dispenser, which is discharge port close to the Single port of dish plate.Institute
It states haul cylinder to be set in support plate, the dish plate is connect with haul cylinder, and the feed cylinder is set to dish plate
On, the dish plate is equipped with conveyer trough, and the conveyer trough includes frid I and frid II, II phase of the frid I and frid
To being fixedly installed on dish plate, conveyer trough, the conveyer trough Single port and discharging are formed with regard to spacing between the frid I and frid II
It is mouthful opposite, it is equipped with push plate in the conveyer trough, which can be along moving, and the push plate feed cylinder connects in conveyer trough.Institute
The dish plate stated is set to by guide and limit bar in the support plate of stent, is offered in the support plate and dish plate size phase
Wait dish plates through-hole.The blanking cylinder is set in support plate, and the blanking fork is connect with blanking cylinder, and the blanking is pulled out
It pitches one end and is equipped with U-lag, the support plate is fixedly installed on by installing plate on intermediate plate lathe, and the support plate is located at lathe
Above main shaft, the U-lag of the blanking fork is located at lathe spindle, and the blanking slideway is set on intermediate plate lathe, institute
The blanking slideway stated is the semi open model sliding slot being made of slide plate, baffle I and baffle II, and the entrance of the blanking slideway is close to lathe
Main shaft is simultaneously located at the lower section of lathe spindle.The good intermediate plate of machine tooling can be transported in other process by blanking slideway,
So that machining tool connects striped intermediate plate automatic assembly line with other process.It is each on the intermediate plate automatic charging & discharging machine
Cylinder is connect respectively with the microcontroller of electronic box.In use, intermediate plate is positioned in tremie pipe, multiple intermediate plates can be arranged in order and put
It puts, the larger one end of intermediate plate downward, by pusher cylinder pushes to intermediate plate on dish plate(Intermediate plate overturns 90 ° at this time), pass through fortune
Dish plate is pushed into at lathe spindle horizontal alignment, then by feed cylinder the intermediate plate of dish plate being pushed to lathe by material cylinder
On main shaft, lathe spindle runs at high speed, and the cutter on lathe is processed intermediate plate, and intermediate plate is completed after machining by blanking cylinder
Shift fork movement is driven, intermediate plate from lathe spindle is above pushed away and is fallen, then carries out next intermediate plate processing.
Assembling process:Intermediate plate automatic loading and unloading mechanism is fixed on intermediate plate lathe with bolt.Electronic box is placed on intermediate plate
Maneuverable place on lathe.The course of work:Intermediate plate processing structure be taper, by intermediate plate small end up successively into
Enter in tremie pipe, can realize that intermediate plate is correct orderly into tremie pipe by vibrating disk, by intermediate plate automatic loading and unloading mechanism
Different cylinders are properly oriented within, and ensure intermediate plate endoporus(Intermediate plate large end face endoporus)It is directed at lathe internal expansion type mandrel and large end face
Automatic charging is carried out during for positioning surface;Pass through intermediate plate automatic loading and unloading mechanism automatic discharging after intermediate plate completion of processing(It will add
The good intermediate plate of work is pulled up by blanking fork from internal expansion type mandrel), while the intermediate plate of automatic discharging have certain ejection away from
From and height, make intermediate plate realize large end face fall as positioning surface onto blanking slideway, ensure that intermediate plate falls to automatic conveyor line
Orderly next process is transported to so as to correct.This intermediate plate automatic charging & discharging machine is operated by electronic box, reduces the dress of electrical equipment
With workload.The all-in-one machine that electrical connection and harness assembling are integrated using touch screen/PLC relay.Power supply need only be matched and button is
It can.This application mainly reduces the total built-up time of electronic box, in order to which design person reduces cost and more easily makes
Make product.Intermediate plate automatic charging & discharging machine is controlled by electronic box, can be conveniently installed on disposable type lathe.
Claims (6)
1. a kind of economical modular machine tool intelligently loads and unloads intermediate plate machine, it is characterised in that:Including intermediate plate lathe, electronic box and intermediate plate certainly
Dynamic charging & discharging machine, the automatic charging & discharging machine connects respectively with piece lathe and electronic box, the intermediate plate lathe including lathe spindle,
Cutter and knife rest, the lathe spindle and knife rest may be contained on intermediate plate lathe, and the cutter is set on knife rest, the electricity
Case includes microcontroller and input display, and the intermediate plate automatic charging & discharging machine includes support plate, tremie pipe, pusher cylinder, fortune
Expect cylinder, dish plate, feed cylinder, blanking fork and blanking cylinder, the tremie pipe pipeline knot hollow for both ends open
Structure, the pusher cylinder are set in support plate, and the tremie pipe is fixedly installed on the top of support plate, and the tremie pipe
Spacing between lower port and support plate forms discharge port, and the pusher cylinder is set in support plate and positioned at the discharge port one
Side, the dish plate are located at the discharge port opposite side, and the haul cylinder is set in support plate, the dish plate and haul gas
Cylinder connects, and the feed cylinder is set on dish plate, and the blanking cylinder is set in support plate, the blanking fork with
Blanking cylinder connects, and described blanking fork one end is equipped with U-lag, and the support plate is fixedly installed on intermediate plate machine by installing plate
On bed, the support plate is located above lathe spindle, and the U-lag of the blanking fork is located at lathe spindle, the intermediate plate
Each cylinder on automatic charging & discharging machine is connect respectively with the microcontroller of electronic box, in use, intermediate plate is positioned in tremie pipe, intermediate plate
Larger one end downward, by pusher cylinder pushes to intermediate plate on dish plate, is pushed into dish plate and lathe by haul cylinder
At major axis horizontal alignment, then by feed cylinder the intermediate plate of dish plate is pushed on lathe spindle.
2. economical modular machine tool according to claim 1 intelligently loads and unloads intermediate plate machine, it is characterised in that:The intermediate plate
Automatic charging & discharging machine further includes blanking slideway, which is set on intermediate plate lathe, and the entrance of the blanking slideway is close to vehicle
Bed main shaft is simultaneously located at the lower section of lathe spindle.
3. economical modular machine tool according to claim 1 intelligently loads and unloads intermediate plate machine, it is characterised in that:The intermediate plate
Automatic charging & discharging machine further includes dispenser, and the dispenser is both ends open hollow structure, offered at the top of the dispenser into
Material mouth, the tremie pipe are fixedly installed at the top of dispenser and pass through feed inlet and connect with dispenser, and the dispenser is close
The Single port of dish plate is discharge port.
4. economical modular machine tool according to claim 1 intelligently loads and unloads intermediate plate machine, it is characterised in that:The feed
Plate is equipped with conveyer trough, and the conveyer trough includes frid I and frid II, and the frid I and frid II are relatively fixed and are set to
On dish plate, conveyer trough is formed with regard to spacing between the frid I and frid II, the conveyer trough Single port is opposite with discharge port, described
Push plate is equipped in conveyer trough, which can be along moving in conveyer trough, and the push plate feed cylinder connects.
5. economical modular machine tool according to claim 1 intelligently loads and unloads intermediate plate machine, it is characterised in that:The feed
Plate is set to by guide and limit bar in the support plate of stent, is offered in the support plate and dish plate dish plate equal in magnitude
Through-hole.
6. economical modular machine tool according to claim 1 intelligently loads and unloads intermediate plate machine, it is characterised in that:The electronic box
Status lamp is further included, which connect with microcontroller.
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CN201810129146.4A CN108127132A (en) | 2018-02-08 | 2018-02-08 | Economical modular machine tool intelligently loads and unloads intermediate plate machine |
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CN201810129146.4A CN108127132A (en) | 2018-02-08 | 2018-02-08 | Economical modular machine tool intelligently loads and unloads intermediate plate machine |
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ID=62430757
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110576319A (en) * | 2019-09-25 | 2019-12-17 | 成都市新津新锚路桥机械有限公司 | Anchor clamping piece production line |
CN113084486A (en) * | 2021-05-10 | 2021-07-09 | 方盛车桥(柳州)有限公司 | Full-automatic ferrule sleeving method for clamping piece |
CN113305526A (en) * | 2021-05-10 | 2021-08-27 | 方盛车桥(柳州)有限公司 | Clamping piece ring sleeving mechanism |
CN114408549A (en) * | 2022-01-27 | 2022-04-29 | 柳州工学院 | Clamping piece blanking machine and blanking method |
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CN110576319A (en) * | 2019-09-25 | 2019-12-17 | 成都市新津新锚路桥机械有限公司 | Anchor clamping piece production line |
CN113084486A (en) * | 2021-05-10 | 2021-07-09 | 方盛车桥(柳州)有限公司 | Full-automatic ferrule sleeving method for clamping piece |
CN113305526A (en) * | 2021-05-10 | 2021-08-27 | 方盛车桥(柳州)有限公司 | Clamping piece ring sleeving mechanism |
CN113084486B (en) * | 2021-05-10 | 2022-06-10 | 方盛车桥(柳州)有限公司 | Full-automatic ferrule sleeving method for clamping piece |
CN113305526B (en) * | 2021-05-10 | 2022-06-10 | 方盛车桥(柳州)有限公司 | Clamping piece ring sleeving mechanism |
CN114408549A (en) * | 2022-01-27 | 2022-04-29 | 柳州工学院 | Clamping piece blanking machine and blanking method |
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