CN209157823U - The full-automatic loading and unloading material system of numerically-controlled machine tool - Google Patents
The full-automatic loading and unloading material system of numerically-controlled machine tool Download PDFInfo
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- CN209157823U CN209157823U CN201821997160.8U CN201821997160U CN209157823U CN 209157823 U CN209157823 U CN 209157823U CN 201821997160 U CN201821997160 U CN 201821997160U CN 209157823 U CN209157823 U CN 209157823U
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Abstract
The utility model relates to loading and unloading equipment technical fields, provide a kind of full-automatic loading and unloading material system of numerically-controlled machine tool, comprising: loading and unloading mechanism, material mobile platform and control mechanism；The control mechanism is connect with loading and unloading mechanism and material mobile platform by signal respectively；The loading and unloading mechanism includes steelframe body, elevation and subsidence mechanical arm, mobile foundation and rotary grasping device；The elevation and subsidence mechanical arm includes first servo motor, the first retarder, the first spur gear, aluminum profile and first straight line guide rail；The mobile foundation includes: the second servo motor, the second retarder, pedestal, oscillating bearing adjusting rod, second straight line track base and the second spur gear.The utility model can replace manual work to realize automatic charging and the discharging of numerically-controlled machine tool, have the function of to automate, respond fast, steady, accurate feeding and blanking etc., not only increase working efficiency, while also saving cost.
Description
Technical field
The utility model relates to loading and unloading equipment technical field more particularly to a kind of full-automatic loading and unloading systems of numerically-controlled machine tool
System.
Background technique
In modern industry, the automation in production process has become theme outstanding.But current domestic many factories
Production line on numerically-controlled machine tool workpiece loading and unloading still by being accomplished manually, large labor intensity, productivity are low.Related data are shown, zero
During the process and assemble of part, the processes such as supply, feeding, blanking and carrying of part are time-consuming.As a result, in modern industry
In, the realizations such as the carrying of material, assembly of the loading and unloading of lathe, complete machine automation is very necessary.
Automatic loading and unloading equipment is exactly to design and use to realize the automation of these processes.Automatic loading and unloading equipment
Make middle-size and small-size workpiece blank at random, automatically select Working position, accurately positions, clamps and remove zero processed
Part realizes the full-automation of lathe instead of original artificial filling.Automatic loading and unloading equipment is widely used, production not only can be improved
The quality and yield of product, and to guaranteeing personal safety, improve work situation, reduce labor intensity, raise labour productivity, saves
About raw materials consumption and reduction production cost, there is very necessary meaning.
Existing automatic loading and unloading equipment, there is also intelligences not enough, production efficiency is lower, flexibility is lower, easy failure
The problems such as, automatic loading and unloading equipment need further to develop, to meet more complicated operation and situation.
Utility model content
The utility model mainly solve existing automatic loading and unloading device intelligence is inadequate, production efficiency is lower, flexibility compared with
Low, easy failure, assembly difficulty etc. technical problem propose a kind of full-automatic loading and unloading material system of numerically-controlled machine tool, can replace artificial
Operation has the function of fast, steady, the accurate charging of automation, response and discharging etc., not only increases working efficiency, while also saving
About cost.
The utility model provides a kind of full-automatic loading and unloading material system of numerically-controlled machine tool, comprising: loading and unloading mechanism, material are mobile
Platform (1) and control mechanism；
The control mechanism is connect with loading and unloading mechanism and material mobile platform (1) by signal respectively；
The loading and unloading mechanism includes steelframe body (2), elevation and subsidence mechanical arm (3), mobile foundation (4) and rotary grasping device
(5)；Wherein, the elevation and subsidence mechanical arm (3) is slidably arranged on steelframe body (2) by mobile foundation (4), the elevation and subsidence mechanical arm
(3) end setting rotary grasping device (5)；
The elevation and subsidence mechanical arm (3) includes first servo motor (301), the first retarder, the first spur gear, aluminum profile
(302) and first straight line guide rail；Wherein, the first servo motor (301) is connect by the first retarder with the first spur gear,
First spur gear is engaged with the rack gear on aluminum profile (302), also sets up first straight line guide rail on the aluminum profile (302),
The first straight line guide rail is connect by first straight line track base with mobile foundation (4)；The first servo motor (301) and
The side of one speed reducer and first straight line track base is fixed；
The mobile foundation (4) includes: the second servo motor (401), the second retarder (402), pedestal (403), joint
Bearing adjusting rod (404), second straight line track base (405) and the second spur gear (406)；Second retarder (402) setting
On pedestal (403), second servo motor (401) is connect by the second retarder (402) with the second spur gear (406),
Second spur gear (406) is engaged with the rack gear on steelframe body (2)；Second straight line track base is set on the pedestal (403)
(405), the second straight line track base (405) is slidably connected with steelframe body (2), also sets up joint shaft on the pedestal (403)
Hold adjusting rod (404).
Further, the steelframe body (2) includes: the square steel of base anchor (206), setting on base anchor (206)
(205) and level frame on square steel (205) is set；Wherein, the level frame is equipped with drag chain (201) and steelframe rack gear
(202), the level frame side is equipped with third linear guide (204), and limited block is respectively set in the both ends of the level frame
(203)。
Further, the rotary grasping device (5) includes: rotary cylinder, bracket, pneumatic clamper seat and two cylindrical gas
Pawl；Wherein, the cylinder body of the rotary cylinder is fixed on elevation and subsidence mechanical arm (3) end, and the cylinder rod of the rotary cylinder passes through branch
Frame is connect with pneumatic clamper seat, and the pneumatic clamper seat is right angle trigonometry body, and two cylindrical pneumatic clampers are separately positioned on the right-angle surface of pneumatic clamper seat.
Further, the material mobile platform (1) include: platform framework (104) and backing plate (101) formed cabinet body,
Pallet (102), guiding axis (107), third servo motor (105) and gear (106)；Wherein, the guiding axis (107) is by leading
It is fixed on backing plate (101) to shaft stool (103)；The pallet (102) is slidably connected with guiding axis (107), the pallet
(102) rack and pinion (106) engagement of bottom surface, the output axis connection of the gear (106) and third servo motor (105),
The inside of cabinet body is arranged in the third servo motor (105).
Further, multiple article putting grooves are uniformly distributed on the pallet (102).
The full-automatic loading and unloading material system of a kind of numerically-controlled machine tool provided by the utility model, including control mechanism, loading and unloading mechanism
With material mobile platform, loading and unloading mechanism and material mobile platform are carried out automatically controlling by control mechanism, can be realized embryo
Crawl, automatic positioning, clamping and the playback of workpiece of material, can replace manual work realize numerically-controlled machine tool automatic charging and
Discharging alleviates labor intensity of workers, have the function of automation, respond fast, steady, accurate feeding and blanking etc., not only improve
Working efficiency, while also saving cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the full-automatic loading and unloading material system of the utility model numerically-controlled machine tool；
Fig. 2 is the structural schematic diagram of steelframe body and elevation and subsidence mechanical arm；
Fig. 3 is structural representation Fig. 1 of mobile foundation；
Fig. 4 is structural representation Fig. 2 of mobile foundation；
Fig. 5 is structural representation Fig. 1 of material mobile platform；
Fig. 6 is structural representation Fig. 2 of material mobile platform.
Appended drawing reference: 1, material mobile platform；2, steelframe body；3, elevation and subsidence mechanical arm；4, mobile foundation；5, rotary grasping fills
It sets；101, backing plate；102, pallet；103, guide shaft support；104, platform framework；105, third servo motor；106, gear；
107, guiding axis；201, drag chain；202, steelframe rack gear；203, limited block；204, third linear guide；205, square steel；206,
Base anchor；301, first servo motor；302, aluminum profile；401, the second servo motor；402, the second retarder；403, pedestal；
404, oscillating bearing adjusting rod；405, second straight line track base；406, the second spur gear.
Specific embodiment
The technical issues of to solve the utility model, the technical solution of use and the technical effect that reaches are clearer,
The utility model is described in further detail with reference to the accompanying drawings and examples.It is understood that described herein
Specific embodiment is used only for explaining the utility model, rather than the restriction to the utility model.It also should be noted that being
Convenient for description, part relevant to the utility model is illustrated only rather than full content in attached drawing.
Fig. 1 is the structural schematic diagram of the full-automatic loading and unloading material system of the utility model numerically-controlled machine tool.As shown in Figure 1, this is practical
The full-automatic loading and unloading material system of numerically-controlled machine tool that new embodiment provides, comprising: control mechanism, loading and unloading mechanism and material are mobile flat
Platform 1.
The control mechanism is connect with loading and unloading mechanism and 1 signal of material mobile platform respectively, and control mechanism is respectively to dress
Shedding mechanism and material mobile platform 1 are controlled, specifically, control mechanism can receive the sensor inspection of lathe for machining setting
The signal of survey, in feeding and blanking, control mechanism issues corresponding instruction control loading and unloading according to the signal that sensor acquires
Mechanism and material mobile platform are acted accordingly, and control mechanism can be realized by PLC system.Control mechanism is respectively with first
Servo motor 301, the second servo motor 401, third servo motor 105, rotary cylinder equal power device.
The loading and unloading mechanism includes steelframe body 2, elevation and subsidence mechanical arm 3, mobile foundation 4 and rotary grasping device 5；Wherein,
The manipulator 3 is slidably arranged on steelframe body 2 by mobile foundation 4, and 3 end of the elevation and subsidence mechanical arm setting rotary grasping fills
Set 5；Specifically, steelframe body 2 is T-shaped, mobile foundation 4 is arranged on the level frame of steelframe body 2, the vertical stand of steelframe body 2
For supporting.
Fig. 2 is the structural schematic diagram of steelframe body and elevation and subsidence mechanical arm.Referring to Fig. 2, the elevation and subsidence mechanical arm 3 is watched including first
Take motor 301, the first retarder, the first spur gear, aluminum profile 302 and first straight line guide rail；Wherein, the first servo motor
301 are connect by the first retarder with the first spur gear, and first spur gear is engaged with the rack gear on aluminum profile 302, described
First straight line guide rail is also set up on aluminum profile 302, the first straight line guide rail is logical by first straight line track base and mobile foundation 4
It crosses pin shaft and realizes hinge connection.Simultaneously to increase torque, first servo motor 301, the first retarder are also led with first straight line
The side of rail chair is fixed, and the shaft end of the first retarder is fastened by bolts the first spur gear, on the first spur gear and aluminum profile 302
Rack gear constitute rack pinion, while with first straight line guide rail carry out lifting work.
Fig. 3 is structural representation Fig. 1 of mobile foundation.Fig. 4 is structural representation Fig. 2 of mobile foundation.Referring to Fig. 3, Fig. 4, institute
Stating mobile foundation 4 includes: the second servo motor 401, the second retarder 402, pedestal 403, oscillating bearing adjusting rod 404, second
Straight line guide rail seat 405 and the second spur gear 406；Second retarder 402 is arranged on pedestal 403, the second servo electricity
Machine 401 is connect by the second retarder 402 with the second spur gear 406, second spur gear 406 and the rack gear on steelframe body 2
Engagement；Second straight line track base 405 is set on the pedestal 403, and the second straight line track base 405 connects with the sliding of steelframe body 2
It connects, oscillating bearing adjusting rod 404 is also set up on the other side of the pedestal 403, oscillating bearing adjusting rod 404 is for adjusting lifting
The rotation angle of mechanical arm realizes the compensation of front-rear direction position precision, can adjust oscillating bearing according to in-site installation situation and change liter
Drop 3 angle of mechanical arm is proofreaded simultaneously so as to gripping portion and lathe chuck and material mobile platform 1 to meet the smooth work of concentricity
Make.Mobile foundation 4 be mainly by between plate welding and bolt fastening form, make elevation and subsidence mechanical arm 3 along steel by mobile foundation 4
The level frame horizontal direction of frame body 2 is mobile.Make the second servo motor 401 and the second retarder 402 to increase servo motor torque
Combine 403 top of mounting body.The second spur gear 406 of positioning, the second straight-tooth are fastened by bolts in 402 shaft end of the second retarder
Wheel 406 forms rack pinion with fashioned iron frame body upper rack, to realize that horizontal direction movement provides power.
Fig. 2 is the structural schematic diagram of steelframe body and elevation and subsidence mechanical arm.The steelframe body 2 include: base anchor 206, setting exist
Square steel 205 on base anchor 206 and the level frame being arranged on square steel 205；Wherein, the level frame is equipped with drag chain
201 and steelframe rack gear 202, the level frame side is equipped with third linear guide 204, and limit is respectively set in the both ends of the level frame
Position block 203.The function of steelframe body 2 mainly supports mobile foundation 4 and realizes that horizontal direction is mobile, passes through lower margin spiral shell below
Bolt is fixed on ground.
The rotary grasping device 5 includes: rotary cylinder, bracket, pneumatic clamper seat and two cylindrical pneumatic clampers；Wherein, described
The cylinder body of rotary cylinder is fixed on 3 end of elevation and subsidence mechanical arm, and the cylinder rod of the rotary cylinder is connect by bracket with pneumatic clamper seat,
The pneumatic clamper seat is right angle trigonometry body, and two cylindrical pneumatic clampers are separately positioned on the right-angle surface of pneumatic clamper seat, one when original state
Cylindrical pneumatic clamper is in a vertical state, another cylindrical pneumatic clamper is in horizontality.It is grabbed when feeding by vertical state pneumatic clamper
Blank, when blank is sent near lathe chuck, by part after the crawl processing of horizontality pneumatic clamper, at this moment rotary cylinder revolves
Turn 180 ° for two cylindrical pneumatic clampers switchings, the cylindrical pneumatic clamper that vertical state former in this way grabs blank go to horizontality into
Row lathe chuck feed, the cylindrical pneumatic clamper of part goes to vertical state and returns to blowing after the crawl processing of raw water level state.
Fig. 5 is structural representation Fig. 1 of material mobile platform.Fig. 6 is structural representation Fig. 2 of material mobile platform.Referring to figure
5, Fig. 6, the material mobile platform 1 include: platform framework 104 and backing plate 101 formed cabinet body, pallet 102, guiding axis 107,
Third servo motor 105 and gear 106；Wherein, the guiding axis 107 is fixed on backing plate 101 by guide shaft support 103；
The pallet 102 is slidably connected with guiding axis 107, and the rack and pinion 106 of 102 bottom surface of pallet engages, the gear 106
With the output axis connection of third servo motor 105, the inside of cabinet body is arranged in the third servo motor 105.The pallet 102
On be uniformly distributed multiple article putting grooves.
Material mobile platform is used to place the workpiece after blank material to be processed and processing, and loading and unloading mechanism is by blank object
Material transports lathe for machining, and after materiel machining, the workpiece transport after processing is returned material mobile platform again and used by loading and unloading mechanism
1.It is light to use aluminium profile box frame 104 for install convenient, and box cabinet plate, box cabinet plate are made with sheet metal process
It is installed on 104 side of box frame, backing plate 101 is installed on 104 top of platform framework.Linear bearing is arranged in 107 both ends of guiding axis,
Pallet 102 for holding material is bolted connection with the linear bearing being located above cabinet body, and by underlying
Third servo motor 105 drives rack-and-pinion progress to move along guiding axis 107.
The working principle of the full-automatic loading and unloading material system of the present embodiment numerically-controlled machine tool: material mobile platform initially fills rodlike hair
Base material, the movement of instruction control loading and unloading mechanism and material mobile platform 1 is issued by control mechanism, and loading and unloading mechanism uses
First servo motor 301 drives elevation and subsidence mechanical arm 3 to move up and down, the second servo motor 401 drives mobile foundation 4 and then drives liter
It is mobile to drop 3 left and right horizontal direction of mechanical arm, and then realizes feeding, send to lathe for machining and is processed, after work pieces process is good, dress
Shedding mechanism fetches workpiece, sends material mobile platform 1 back to.Wherein, rotary grasping device 5 can realize 180 ° of feeding by air pressure
It is converted with discharging.Loading and unloading mechanism uses rectangle steel profile, aluminium alloy extrusions, steel plate and some working standard part consumptive materials, leads to
It crosses welding and bolt fastening assembles.Power source is all made of servo motor in the present embodiment, have high-precision, high speed,
The advantages that stable, timeliness and adaptivity, 5 power source of rotary grasping device use Pneumatic Transmission, two cylindrical pneumatic clampers
The crawl of part after realizing blank and processing, rotary cylinder realize 180 ° of rotation switchings of part after blank and processing.For it
Aesthetics, safety coat mobile foundation 4 and lifting part using sheet metal process.When installation, to adjust material and machine
The error of bed chuck and pallet 102, the angle that can adjust manipulator according to the actual situation by oscillating bearing adjusting rod scene are real
The blank of existing rotary grasping and the coaxial smoothly charging of lathe for machining chuck satisfaction, while meeting part and material movement after processing
The coaxial smooth blowing of the pallet 102 of platform.
The present embodiment provides the full-automatic loading and unloading material systems of numerically-controlled machine tool, including control mechanism, loading and unloading mechanism and material to move
Moving platform 1 carries out automatically controlling loading and unloading mechanism and material mobile platform 1 by control mechanism, can be realized grabbing for embryo material
It takes, be automatically positioned, clamping and the playback of workpiece alleviates worker and work by force instead of artificial progress lathe loading and unloading work
Degree, substantially increases labor productivity, saves cost.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is modified the technical solutions described in the foregoing embodiments, or to some or all of the technical features
It is equivalently replaced, the scope of the technical solutions of the embodiments of the utility model that it does not separate the essence of the corresponding technical solution.
Claims (5)
1. a kind of full-automatic loading and unloading material system of numerically-controlled machine tool characterized by comprising loading and unloading mechanism, material mobile platform (1)
And control mechanism；
The control mechanism is connect with loading and unloading mechanism and material mobile platform (1) by signal respectively；
The loading and unloading mechanism includes steelframe body (2), elevation and subsidence mechanical arm (3), mobile foundation (4) and rotary grasping device (5)；Its
In, the elevation and subsidence mechanical arm (3) is slidably arranged on steelframe body (2) by mobile foundation (4), elevation and subsidence mechanical arm (3) end
End setting rotary grasping device (5)；
The elevation and subsidence mechanical arm (3) includes first servo motor (301), the first retarder, the first spur gear, aluminum profile (302)
With first straight line guide rail；Wherein, the first servo motor (301) is connect by the first retarder with the first spur gear, described
First spur gear is engaged with the rack gear on aluminum profile (302), also sets up first straight line guide rail on the aluminum profile (302), described
First straight line guide rail is connect by first straight line track base with mobile foundation (4)；The first servo motor (301) and first subtracts
The side of fast device and first straight line track base is fixed；
The mobile foundation (4) includes: the second servo motor (401), the second retarder (402), pedestal (403), oscillating bearing
Adjusting rod (404), second straight line track base (405) and the second spur gear (406)；Second retarder (402) setting is present
On body (403), second servo motor (401) is connect by the second retarder (402) with the second spur gear (406), described
Second spur gear (406) is engaged with the rack gear on steelframe body (2)；Second straight line track base is set on the pedestal (403)
(405), the second straight line track base (405) is slidably connected with steelframe body (2), also sets up joint shaft on the pedestal (403)
Hold adjusting rod (404).
2. the full-automatic loading and unloading material system of numerically-controlled machine tool according to claim 1, which is characterized in that steelframe body (2) packet
Include: base anchor (206), setting are in the square steel (205) on base anchor (206) and the level being arranged on square steel (205)
Frame；Wherein, the level frame is equipped with drag chain (201) and steelframe rack gear (202), and the level frame side is equipped with third straight line and leads
Limited block (203) are respectively set in rail (204), the both ends of the level frame.
3. the full-automatic loading and unloading material system of numerically-controlled machine tool according to claim 1, which is characterized in that the rotary grasping device
It (5) include: rotary cylinder, bracket, pneumatic clamper seat and two cylindrical pneumatic clampers；Wherein, the cylinder body of the rotary cylinder is fixed on liter
Mechanical arm (3) end drops, and the cylinder rod of the rotary cylinder is connect by bracket with pneumatic clamper seat, and the pneumatic clamper seat is right angle trigonometry
Body, two cylindrical pneumatic clampers are separately positioned on the right-angle surface of pneumatic clamper seat.
4. the full-automatic loading and unloading material system of numerically-controlled machine tool according to claim 1, which is characterized in that the material mobile platform
It (1) include: cabinet body, the pallet (102), guiding axis (107), third servo motor that platform framework (104) and backing plate (101) are formed
(105) and gear (106)；Wherein, the guiding axis (107) is fixed on backing plate (101) by guide shaft support (103)；Institute
It states pallet (102) to be slidably connected with guiding axis (107), rack and pinion (106) engagement of pallet (102) bottom surface is described
The output axis connection of gear (106) and third servo motor (105), the third servo motor (105) are arranged in cabinet body
Portion.
5. the full-automatic loading and unloading material system of numerically-controlled machine tool according to claim 4, which is characterized in that on the pallet (102)
It is uniformly distributed multiple article putting grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821997160.8U CN209157823U (en) | 2018-11-30 | 2018-11-30 | The full-automatic loading and unloading material system of numerically-controlled machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821997160.8U CN209157823U (en) | 2018-11-30 | 2018-11-30 | The full-automatic loading and unloading material system of numerically-controlled machine tool |
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| Publication Number | Publication Date |
|---|---|
| CN209157823U true CN209157823U (en) | 2019-07-26 |
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ID=67341150
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821997160.8U Expired - Fee Related CN209157823U (en) | 2018-11-30 | 2018-11-30 | The full-automatic loading and unloading material system of numerically-controlled machine tool |
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| Country | Link |
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| CN (1) | CN209157823U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113942692A (en) * | 2021-11-23 | 2022-01-18 | 湖北诃力机械设备有限公司 | Paper-plastic bag uninterrupted bag supply device |
| CN114950995A (en) * | 2022-05-31 | 2022-08-30 | 福建永安市永清石墨烯研究院有限公司 | Graphene battery electrode plate detection device |
-
2018
- 2018-11-30 CN CN201821997160.8U patent/CN209157823U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113942692A (en) * | 2021-11-23 | 2022-01-18 | 湖北诃力机械设备有限公司 | Paper-plastic bag uninterrupted bag supply device |
| CN114950995A (en) * | 2022-05-31 | 2022-08-30 | 福建永安市永清石墨烯研究院有限公司 | Graphene battery electrode plate detection device |
| CN114950995B (en) * | 2022-05-31 | 2024-03-19 | 福建永安市永清石墨烯研究院有限公司 | Graphene battery electrode slice detection device |
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Granted publication date: 20190726 Termination date: 20191130 |