CN108109824A - A kind of stereo amorphous alloy wound iron core molding structure - Google Patents

A kind of stereo amorphous alloy wound iron core molding structure Download PDF

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Publication number
CN108109824A
CN108109824A CN201611049883.0A CN201611049883A CN108109824A CN 108109824 A CN108109824 A CN 108109824A CN 201611049883 A CN201611049883 A CN 201611049883A CN 108109824 A CN108109824 A CN 108109824A
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CN
China
Prior art keywords
iron core
core column
yoke
column
center
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611049883.0A
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Chinese (zh)
Inventor
杨庆福
张士岩
顾茜
于春雷
顾小虎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Metglas Zhixin Amorphous Metals Co Ltd
Shanghai Zhixin Electric Amorphous Co Ltd
Shanghai Zhixin Electric Co Ltd
Original Assignee
Shanghai Metglas Zhixin Amorphous Metals Co Ltd
Shanghai Zhixin Electric Amorphous Co Ltd
Shanghai Zhixin Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Metglas Zhixin Amorphous Metals Co Ltd, Shanghai Zhixin Electric Amorphous Co Ltd, Shanghai Zhixin Electric Co Ltd filed Critical Shanghai Metglas Zhixin Amorphous Metals Co Ltd
Priority to CN201611049883.0A priority Critical patent/CN108109824A/en
Publication of CN108109824A publication Critical patent/CN108109824A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/25Magnetic cores made from strips or ribbons
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/33Arrangements for noise damping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F27/341Preventing or reducing no-load losses or reactive currents

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The invention discloses a kind of stereo amorphous alloy wound iron core molding structures, upper yoke including iron core column body, positioned at iron core column body upper end and the lower yoke positioned at iron core column body lower end, the iron core column body is made of mutually independent three iron core columns, the circular in cross-section of each iron core column, along it, axially there are one rectangular through-holes for setting at the center of each iron core column;Three iron core columns are respectively the first iron core column, the second iron core column and the 3rd iron core column, and the center of circle in the center of circle of the first iron core column cross section, the center of circle of the second iron core column cross section and the 3rd iron core column cross section forms an equilateral triangle;The shape of the upper yoke and lower yoke is identical with size, and the thickness of the upper yoke and the thickness of lower yoke are equal to the diameter of the iron core column.The stereo amorphous alloy wound iron core molding structure of the present invention, can reduce the no-load loss of iron core, reduce the noise of transformer, and save copper material, oil, iron that coil is consumed etc..

Description

A kind of stereo amorphous alloy wound iron core molding structure
Technical field
The present invention relates to a kind of transformer cores, and in particular to a kind of stereo amorphous alloy wound iron core molding structure belongs to Amorphous transformer core fabricates field.
Background technology
Existing three-phase amorphous alloy transformer core column section is rectangular, and core structure is mostly four frames, five column or three frames Three columns.
Shortcoming that there are many this transformer iron-core structures, the first rectangular section of iron core column are than circular cross section in coil turn In the case that number is identical, to consume 11.1% copper material more;Secondly every transformer single frame iron core is relatively more (by single or double Composition), iron yoke gap mitre will increase, and magnetic resistance increases therewith, during transformer station high-voltage side bus, under the action of alternating current magnetic field, Its seam crossing easily causes many places low frequency shaking, so as to generate very big noise.In addition, the magnetic flux density in the iron yoke of this iron core It is 1.155 times of magnetic flux density in iron core column, therefore it also results in the no-load loss increase of iron core.
Existing triangle winding iron core transformer is to remain silent, and coil winding needs professional coil winding machine, corporate device input ratio Larger, manufacture efficiency is low, and processing technology is complicated, and changing of coils is complicated.
The content of the invention
The defects of the purpose of the present invention is overcoming the prior art, provides a kind of stereo amorphous alloy wound iron core molding structure, The no-load loss of iron core can be reduced, reduce the noise of transformer, and save copper material, oil, iron that coil is consumed etc..
Realizing the technical solution of above-mentioned purpose is:A kind of stereo amorphous alloy wound iron core molding structure, including iron core column sheet Body, the upper yoke positioned at iron core column body upper end and the lower yoke positioned at iron core column body lower end, wherein:
The iron core column body is made of mutually independent three iron core columns, and the shape and size of each iron core column are equal Identical, the circular in cross-section of each iron core column, each iron core column is single-phase open core, each iron Along it, axially there are one rectangular through-holes for setting at the center of stem;
Three iron core columns are respectively the first iron core column, the second iron core column and the 3rd iron core column, first iron core column, Second iron core column and the 3rd iron core column are set according to triangular solid arrangement architecture, and the circle of the first iron core column cross section The center of circle of the heart, the center of circle of the second iron core column cross section and the 3rd iron core column cross section forms an equilateral triangle;
The shape of the upper yoke and lower yoke is identical with size, and the thickness of the upper yoke and the thickness of lower yoke are impartial In the diameter of the iron core column;
The upper yoke or lower yoke are can Unclosing structure.
A kind of above-mentioned stereo amorphous alloy wound iron core molding structure, wherein, the height of each iron core column is identical, often A iron core column is wound into cylinder docking by non-crystaline amorphous metal mixing polygon band or silicon steel mixing polygon band and forms.
A kind of above-mentioned stereo amorphous alloy wound iron core molding structure, wherein, the upper yoke and lower yoke are by non- The rectangle frame that peritectic alloy mixing polygon band or silicon steel mixing polygon band winding form.
The stereo amorphous alloy wound iron core molding structure of the present invention, employs triangular solid arrangement architecture, each iron yoke Length is identical and most short, and iron core column with iron yoke is wound by non-crystaline amorphous metal or silicon steel mixing polygon band, iron core column Section is rounded, and iron core column section fill factor is high, and the high coefficient of stock utilization is 0.98 or so, therefore transformer noload losses Small, low noise saves copper material, oil, iron etc., it is often more important that due to iron core column opening, it is difficult to overcome volume iron core winding of remaining silent The shortcomings that, transformer coil can independent coiling, identical with current plane amorphous iron core capacity various distribution oil can be manufactured Soak transformer and dry-type transformer.
Description of the drawings
Fig. 1 is the structure chart of stereo amorphous alloy wound iron core molding structure;
Fig. 2 is the structure chart (removing upper yoke) of stereo amorphous alloy wound iron core molding structure;
Fig. 3 is the top view of stereo amorphous alloy wound iron core molding structure;
Fig. 4 is the cross-sectional view for the core limb that mixing polygon band winding forms.
Specific embodiment
It is right below in conjunction with the accompanying drawings in order to which those skilled in the art is made to be better understood when technical scheme Its specific embodiment is described in detail:
It please refers to Fig.1, Fig. 2, Fig. 3 and Fig. 4, highly preferred embodiment of the present invention, a kind of stereo amorphous alloy wound iron core shaping Structure, the upper yoke 1 including iron core column body, positioned at iron core column body upper end and the lower yoke 2 positioned at iron core column body lower end. Iron core column body is made of mutually independent three iron core columns, shape and the size all same of each iron core column, each iron core column Circular in cross-section, each iron core column is single-phase open core, and the center of each iron core column is provided with one along its axial direction A rectangular through-hole;Three iron core columns are respectively the first iron core column 3, the second iron core column 4 and the 3rd iron core column 5, the first iron core column 3, Second iron core column 4 and the 3rd iron core column 5 are set according to triangular solid arrangement architecture, and the center of circle of 3 cross section of the first iron core column A1,4 cross section of the second iron core column 5 cross section of center of circle a2 and the 3rd iron core column center of circle a3 form an equilateral triangle;On Iron yoke 1 and the shape of lower yoke 2 are identical with size, and the thickness of upper yoke 1 and the thickness of lower yoke 2 are equal to the diameter of iron core columnUpper yoke or lower yoke for can Unclosing structure, i.e., being there are one iron yoke in upper yoke and lower yoke can Unclosing structure.
The height of each iron core column is identical, and each iron core column is more by non-crystaline amorphous metal mixing polygon band or silicon steel mixing Side shape band is wound into cylinder docking composition.Upper yoke 1 and lower yoke 2 are by non-crystaline amorphous metal mixing polygon band or silicon steel The rectangle frame that mixing polygon band winding forms.
Entire core body is assembled by the angle of 120 ° of central angle by the identical single-phase open core column of three shapes It is composed, the center of circle of such three iron core column cross sections forms an equilateral triangle.
Again referring to Fig. 4, the cross section 6 of non-crystaline amorphous metal mixing polygon band or silicon steel mixing polygon band is in one Special-shaped trapezoidal or parallelogram or trapezoidal with upper bottom, bottom, straight line waist and a camber line waist, so mixes The iron core column cross section approximation that polygon band winding forms is rounded.
The stereo amorphous alloy wound iron core molding structure of the present invention, each iron core column can be opened independently, three iron core columns Employ triangular solid arrangement architecture, each iron yoke length is identical and most short, iron core column and iron yoke be all by non-crystaline amorphous metal or Silicon steel mixing polygon band is wound, and iron core column section is rounded, and iron core column section fill factor is high, and stock utilization is high Coefficient is 0.98 or so, therefore transformer noload losses is small, low noise, saves copper material, oil, iron etc., it is often more important that due to iron Stem opening, overcomes the shortcomings that volume iron core winding of remaining silent is difficult, transformer coil can independent coiling, and since iron core is opens Mouthful, transformer winding suit is greatly facilitated, the various distribution oil immersions identical with current plane amorphous iron core capacity can be manufactured Transformer and dry-type transformer.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention, And be not used as limitation of the invention, as long as in the spirit of the present invention, the change to embodiment described above Change, modification will all fall in the range of claims of the present invention.

Claims (3)

1. a kind of stereo amorphous alloy wound iron core molding structure, which is characterized in that including iron core column body, positioned at iron core column body The upper yoke of upper end and the lower yoke positioned at iron core column body lower end, wherein:
The iron core column body is made of mutually independent three iron core columns, and the shape and size of each iron core column are homogeneous Together, the circular in cross-section of each iron core column, each iron core column is single-phase open core, each iron core Along it, axially there are one rectangular through-holes for setting at the center of column;
Three iron core columns are respectively the first iron core column, the second iron core column and the 3rd iron core column, first iron core column, second Iron core column and the 3rd iron core column are set according to triangular solid arrangement architecture, and the center of circle of the first iron core column cross section, the The center of circle of two iron core column cross sections and the center of circle of the 3rd iron core column cross section form an equilateral triangle;
The shape of the upper yoke and lower yoke is identical with size, and the thickness of the upper yoke and the thickness of lower yoke are equal to institute State the diameter of iron core column;
The upper yoke or lower yoke are can Unclosing structure.
A kind of 2. stereo amorphous alloy wound iron core molding structure according to claim 1, which is characterized in that each iron The height of stem is identical, and each iron core column is by non-crystaline amorphous metal mixing polygon band or silicon steel mixing polygon strip coil It is coiled into cylinder docking composition.
A kind of 3. stereo amorphous alloy wound iron core molding structure according to claim 1, which is characterized in that the upper yoke It is the rectangle frame formed by non-crystaline amorphous metal mixing polygon band or silicon steel mixing polygon band winding with lower yoke.
CN201611049883.0A 2016-11-24 2016-11-24 A kind of stereo amorphous alloy wound iron core molding structure Pending CN108109824A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611049883.0A CN108109824A (en) 2016-11-24 2016-11-24 A kind of stereo amorphous alloy wound iron core molding structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611049883.0A CN108109824A (en) 2016-11-24 2016-11-24 A kind of stereo amorphous alloy wound iron core molding structure

Publications (1)

Publication Number Publication Date
CN108109824A true CN108109824A (en) 2018-06-01

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101295577A (en) * 2007-04-29 2008-10-29 齐会南 Coil iron core with stereo triangular hatch
US20090273431A1 (en) * 2008-05-02 2009-11-05 John Shirley Hurst Lower cost continuous flux path transformer core and method of manufacture
CN202332513U (en) * 2011-11-23 2012-07-11 吴茂安 Stereo amorphous alloy wound iron core
WO2013106994A1 (en) * 2012-01-17 2013-07-25 广东海鸿变压器有限公司 Open type stereoscopic triangle amorphous alloy reel iron core
CN203966764U (en) * 2014-06-25 2014-11-26 上海置信电气非晶有限公司 A kind of disconnected yoke iron-core of three-phase amorphous alloy transformer
CN104183378A (en) * 2014-09-10 2014-12-03 许玉蕊 Three-phase transformer with coils arranged in shape like Chinese character 'pin'
CN104252952A (en) * 2014-06-25 2014-12-31 上海置信电气非晶有限公司 Broken-yoke iron core of three-phase amorphous alloy transformer
CN105869830A (en) * 2016-05-12 2016-08-17 青岛云路新能源科技有限公司 Equivalent-magnetic-circuit full-powder-core high-frequency three-dimensional reactor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101295577A (en) * 2007-04-29 2008-10-29 齐会南 Coil iron core with stereo triangular hatch
US20090273431A1 (en) * 2008-05-02 2009-11-05 John Shirley Hurst Lower cost continuous flux path transformer core and method of manufacture
CN202332513U (en) * 2011-11-23 2012-07-11 吴茂安 Stereo amorphous alloy wound iron core
WO2013106994A1 (en) * 2012-01-17 2013-07-25 广东海鸿变压器有限公司 Open type stereoscopic triangle amorphous alloy reel iron core
CN203966764U (en) * 2014-06-25 2014-11-26 上海置信电气非晶有限公司 A kind of disconnected yoke iron-core of three-phase amorphous alloy transformer
CN104252952A (en) * 2014-06-25 2014-12-31 上海置信电气非晶有限公司 Broken-yoke iron core of three-phase amorphous alloy transformer
CN104183378A (en) * 2014-09-10 2014-12-03 许玉蕊 Three-phase transformer with coils arranged in shape like Chinese character 'pin'
CN105869830A (en) * 2016-05-12 2016-08-17 青岛云路新能源科技有限公司 Equivalent-magnetic-circuit full-powder-core high-frequency three-dimensional reactor

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Application publication date: 20180601

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