CN105869830A - Equivalent-magnetic-circuit full-powder-core high-frequency three-dimensional reactor - Google Patents

Equivalent-magnetic-circuit full-powder-core high-frequency three-dimensional reactor Download PDF

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Publication number
CN105869830A
CN105869830A CN201610318324.9A CN201610318324A CN105869830A CN 105869830 A CN105869830 A CN 105869830A CN 201610318324 A CN201610318324 A CN 201610318324A CN 105869830 A CN105869830 A CN 105869830A
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CN
China
Prior art keywords
magnetic
powder
core
stem
powder core
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610318324.9A
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Chinese (zh)
Inventor
刘龙国
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Qingdao Yunlu Energy Technology Co Ltd
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Qingdao Yunlu Energy Technology Co Ltd
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Priority to CN201610318324.9A priority Critical patent/CN105869830A/en
Publication of CN105869830A publication Critical patent/CN105869830A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type
    • H01F17/04Fixed inductances of the signal type with magnetic core
    • H01F17/045Fixed inductances of the signal type with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/255Magnetic cores made from particles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/266Fastening or mounting the core on casing or support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type
    • H01F17/04Fixed inductances of the signal type with magnetic core
    • H01F17/045Fixed inductances of the signal type with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
    • H01F2017/046Fixed inductances of the signal type with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core helical coil made of flat wire, e.g. with smaller extension of wire cross section in the direction of the longitudinal axis

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

The invention relates to an equivalent-magnetic-circuit full-powder-core high-frequency three-dimensional reactor, and belongs to the technical field of reactors, and the problem that for an existing high-frequency reactor, a full-powder-core magnetic core cannot be achieved due to three-phase imbalance is solved. The high-frequency three-dimensional reactor comprises a magnetic core structure and coils, the magnetic core structure comprises core columns which are composed of three same cylinders and arranged in an equilateral triangle mode and magnetic cakes which are composed of two same round-corner triangles or circles and located on the upper sides and the lower sides of the core columns, the core columns and the magnetic cakes are all made of powder-core materials, and the coils are flat wires and are wound on the core columns. The lengths of magnetic paths of the three core columns are the same; each magnetic path comprises one core column and the magnetic cakes; the powder-core materials are iron powder, iron silicon powder, iron silicon aluminum powder, iron nickel powder, amorphous powder and nanocrystalline powder. According to the equivalent-magnetic-circuit full-powder-core high-frequency three-dimensional reactor, the structure is changed into the three-dimensional structure, the magnetic core is formed by splicing the core columns and the magnetic cakes which are made of the powder-core materials, and the whole frequency consumption is reduced; the flat-wire windings are adopted, the heat radiating area is increased to the maximum extent, and the temperature rise is reduced to the maximum extent.

Description

Equal magnetic circuit full powder core high frequency solid reactor
Technical field
The present invention relates to equal magnetic circuit full powder core high frequency solid reactor, belong to reactor technical field.
Background technology
Radio-frequency rector aims at high-frequency filter circuit and designs, and its string can suppress harmonic component in high-frequency circuit, protects it The safe and reliable operation of its electric elements;Also can reduce pulsation of current, can guarantee that when inductance value reaches a certain amount of electric current is continuous, Improve power supply quality.Existing radio-frequency rector many employings single-phase/three-phase silicon steel, single-phase full powder core class reactor, three-phase mixing magnetic Core reactor.Existing radio-frequency rector has the disadvantage in that (1) it is known that common cold rolled silicon steel is only applicable to first-harmonic 400Hz Circuits below, and loss p ∝ f^n, wherein p is high-frequency loss, and f is switching frequency;So silicon steel reactor is applied at high frequency In circuit, loss and noise are the biggest;(2) use three single-phase powder core reactor composition three-phase reactors, there is cost high, The difficult points such as processes is complicated, installation difficulty;(3) and if making and help powder core three-phase reactor, because powder core class material pressure Containing air gap during system, comparing silicon steel class permeability relatively low, common is 26 μ-90 μ, so three-phase can be caused Inductance is the most uneven, and three phase deviations can reach 10%-15%;So saying for high-frequency circuit, full powder core cannot be realized temporarily The three-phase reactor of magnetic core.
Summary of the invention
It is an object of the invention to the drawbacks described above overcoming existing powder core reactor to exist, it is proposed that a kind of equal magnetic circuit full powder core high frequency Reactor, by structure changes into stereochemical structure, magnetic core uses stem stem and the splicing of magnetic cake of powder core class material making, reduces whole Body frequency consumption;By using lenticular wire winding increasing heat radiation area to greatest extent, reduce temperature rise;The most important thing is to realize full powder core three-phase The design of reactor, it is achieved magnetic circuit is the most isometric.
The present invention is to use following technical scheme to realize: a kind of equal magnetic circuit full powder core high frequency solid reactor, including magnetic core and Coil, magnetic core includes the stem stem in triangular arranged, two identical rounded triangle or the circle of three identical cylinder compositions The magnetic cake being positioned at the upper and lower both sides of stem stem of shape composition, stem stem and magnetic cake made by powder core class material, and coil uses lenticular wire to be around in three Individual stem stem.
Further, the length of magnetic path of three stem stems is identical.
Further, magnetic circuit includes stem stem and magnetic cake.
Further, powder core class material includes iron powder, iron silica flour, iron aluminum silicon powder, iron nickel powder, non-crystalline flour, nanometer crystal powder, powder The air gap of core class material is uniformly distributed.
Further, the both sides up and down of magnetic cake are provided with folder and yoke sheet, and stem stem is contacted with magnetic cake by folder.
Further, yoke sheet, magnetic cake, the through hole being provided centrally with running through up and down of folder, fixing device is fixed by through hole Magnetic cake up and down.
Further, fixing device uses bolt, nut and flat shim, bolt pass sequentially through the yoke sheet of upside, the magnetic cake of upside, The folder of upside, the folder of downside, the magnetic cake of downside, the yoke sheet of downside, flat shim are connected with nut.
The invention has the beneficial effects as follows:
(1) equal magnetic circuit of the present invention full powder core high frequency solid reactor, thoroughly solves full powder core class material because of three-phase not The problem balanced and three-phase reactor cannot be designed;
(2) equal magnetic circuit of the present invention full powder core high frequency solid reactor, magnetic circuit is isometric, and three-phase equilibrium degree is high;
(3) equal magnetic circuit of the present invention full powder core high frequency solid reactor, because using powder core class material, to high-frequency electrical There is more preferable applicability on road, conventional reactor volume can be reduced 20%-30%;
(4) equal magnetic circuit of the present invention full powder core high frequency solid reactor, in view of the ultra-low loss of powder core class material, product Overall losses compares silicon steel reactor can reduce by more than 50%;
(5) equal magnetic circuit of the present invention full powder core high frequency solid reactor, the air gap of powder core class material is uniformly distributed, significantly Decrease the leakage field that GAP goes out, compare tradition silicon steel class reactor noise and reduce 5dB-10dB.
Accompanying drawing explanation
Fig. 1 is the perspective view of the present invention.
Fig. 2 is the top view of the present invention.
Fig. 3 is the stem stem sectional view of Fig. 2.
Fig. 4 is that A/B/C three-phase equilibrium is write music line chart.
Fig. 5 is the ANSYS magnetic field simulation figure of stem stem triangular arranged.
In figure: 1 stem stem;2 magnetic cakes;3 coils;4 yoke sheets;5 folders;6 flat shims;7 bolts;8 nuts.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.
Embodiment one:
As Figure 1-3, equal magnetic circuit of the present invention full powder core high frequency solid reactor, a kind of equal magnetic circuit full powder core high frequency stands Body reactor, including magnetic core and coil 3, magnetic core include three identical cylinders composition the stem stem 1 in triangular arranged, Two identical rounded triangle or the magnetic cake 2 being positioned at stem stem about 1 both sides of circular composition, stem stem 1 and magnetic cake 2 are by powder core Class material is made, and coil 3 uses lenticular wire to be around in three stem stems 1.The length of magnetic path of three stem stems 1 is identical;Magnetic circuit includes stem stem 1 With magnetic cake 2;Powder core class material is iron powder, iron silica flour, iron aluminum silicon powder, iron nickel powder, non-crystalline flour, nanometer crystal powder, powder core class material The air gap of material is uniformly distributed;The both sides up and down of magnetic cake 2 are provided with folder 5 and yoke sheet 4, and stem stem 1 is by folder 5 and magnetic cake 2 Contact;Yoke sheet 4, magnetic cake 2, the through hole being provided centrally with running through up and down of folder 5, fixing device is fixed by through hole Lower magnetic cake 2;Fixing device uses bolt 7, nut 8 and flat shim 6, and bolt 7 passes sequentially through the yoke sheet 4 of upside, upside Magnetic cake 2, the folder 5 of upside, the folder 5 of downside, the magnetic cake 2 of downside, the yoke sheet 4 of downside, flat shim 6 and nut 8 phase Even.
Embodiment two:
One of emphasis of the present invention is: thoroughly solve full powder core class material because of three-phase imbalance, it is impossible to design three-phase reactor The problem of device.What prior art used is all the structure of a kind of plane, and B phase is between A phase and C phase, because A phase and C The phase length of magnetic path is longer than B phase, so three pole reactor can be caused uneven, what this namely the invention solves the problems that most important asks One of topic, it is simply that the imbalance problem between phase place.The technology prejudice of plane can only be arranged at owing to prior art also exists three-phase, The technology development that result in this area stagnates always.The present invention is by designing three-dimensional magnetic core, by being magnetic cake 2 up and down, Centre is into the shape that equilateral triangle is arranged.Why use said structure, be based on considered below.Between three-phase to be realized Balance, position consistency must be realized between three-phase inside and outside difference can not occur.And three once wants consistent, namely one Mould is the same, can only use stereoeffect.And have employed stereochemical structure, and it is disconnected each other, can only be by one Structure realizes the connection of three-phase.So problem is come, and uses what structure to realize the connection of three-phase?The present invention considers three-phase Have employed full powder core class material structure, then attachment means is preferably also adopted by said structure, is only in this way only the present invention optimal Implementation.But the present invention is merely illustrative magnetic cake 2 uses full powder core class material to be preferred forms, is not meant to three-phase The connection of stem stem 1 must use full powder core class material, as long as the connection of stem stem 1 can be realized, be all that the present invention to protect Content.Present invention employs the concept of the magnetic cake 2 of rounded triangle or circle, above-mentioned stem stem 1 is attached.Pass through After above-mentioned connection, it is achieved that beyond thought good effect, that is, the three-phase equilibrium degree of magnetic circuit is unexpectedly than traditional triphase parameter More collection neutralizes stable, and advantage is clearly.Between being arranged by the three-phase of the contrast present invention and plane of the prior art Three-phase equilibrium degree curve table, the stem stem 1 of full powder core class material that the present embodiment uses and the stereochemical structure that magnetic cake 2 is constituted are mesh The best of breed of front solution three-phase equilibrium problem.As long as have employed the realization side solving three-phase equilibrium problem that above-mentioned principle is made Formula, should be all the protection category of the present invention.
Embodiment three:
The two of the emphasis of the present invention are: if solving the heat dissipation problem of radio-frequency rector.In order to solve the problems referred to above, this area Technical staff often consider from heat radiation angle, by the way of improving area of dissipation, realize the cooling of reactor.The present invention is then It it is the heat dissipation problem further improving powder core reactor.First, the sky that stereochemical structure angle touches than traditional planar structure Between area big, it is assumed that create identical loss, then the space of heat radiation is the biggest, then the speed of heat radiation is the fastest, and effect is the brightest Aobvious.Secondly, the present invention comes in coil 3 and magnetic core in view of the generation source of loss.Therefore, this namely the present invention is why Use lenticular wire as the reason of one of the shape of coil 3.It is known that lenticular wire is relative to traditional round wires, its area of dissipation is more Greatly, and less relative to high frequency electric kelvin effect, during energy flows through lenticular wire, the loss of energy is the least, causes Heat radiation is also few.Therefore, the present invention proposes the mode solving heat dissipation problem, and by test, the heat radiation of the present invention is relative to tradition Method temperature rise reduces 3k-5k.Use above-mentioned principle to improve the embodiment of reactor heat dissipation problem, all should belong to the present invention's Protection domain, repeats the most one by one.
Embodiment four:
The splicing of stem stem 1 and magnetic cake 2 uses connection member.Relatively common, connection member include flat shim 6, folder 5, Folder 5, yoke sheet 4, nut 8 and bolt 7.First, by flat shim 6, yoke sheet 4, folder between the magnetic cake 2 of about two Part 5, nut 8, bolt 7 are attached and fix.Due to before a splice, magnetic cake 2 is reserved and has connected to bolt 7 Through hole, it is possible to utilize through hole to make upper and lower two magnetic cakes 2 be connected in one by nut 8, bolt 7.And folder from top to bottom 5 The fixing of stem stem 1 can be realized, make magnetic cake 2 closely coupled with stem stem 1, it is achieved that stem stem 1 is securely fastened to two magnetic cakes 2 Inside the solid space formed.
Embodiment five:
Provide the relevant parameter of the present invention below in conjunction with actual product, further illustrate advantages of the present invention.
As it is shown on figure 3,25A1.55mH (switching frequency 16kHz) three-phase full powder core reactor is row, randomly draws 28pcs and produce Product are as sample, and A/B/C three-phase equilibrium is write music line chart.Product parameters: first-harmonic f:50Hz, impedance voltage U=12.17V ± 10% (impedance voltage U=2* π * f*I*L), three-phase equilibrium degree≤5%.From fig. 4, it can be seen that A/B/C tri-phase deviation is the least, deviation Maximum magnitude within 2.5%, < < 10%.Because using powder core, high-frequency circuit is had more preferable applicability, can be by Conventional reactor volume reduces 20%-30%.In view of the ultra-low loss of powder core material, the overall losses of product compares silicon steel reactance Device can reduce by more than 50%.The air gap of powder core material powder core class material is uniformly distributed, and drastically reduce the area the leakage field that GAP goes out, Compare tradition silicon steel class reactor noise and reduce the ANSYS magnetic field simulation that 5dB-10dB, Fig. 5 are stem stem 1 triangular arranged Figure.
Certainly, foregoing is only presently preferred embodiments of the present invention, it is impossible to be considered for limiting embodiments of the invention scope. The present invention is also not limited to the example above, and those skilled in the art are made in the essential scope of the present invention Impartial change and improvement etc., all should belong in the patent covering scope of the present invention.

Claims (7)

1. an equal magnetic circuit full powder core high frequency solid reactor, including magnetic core and coil (3), it is characterised in that: magnetic core includes three Being positioned at of the stem stem (1) in triangular arranged of individual identical cylinder composition, two identical rounded triangle or circular composition The magnetic cake (2) of stem stem (1) up and down both sides, stem stem (1) and magnetic cake (2) made by powder core class material, and coil (3) is adopted It is around in three stem stems (1) with lenticular wire.
Equal magnetic circuit the most according to claim 1 full powder core high frequency solid reactor, it is characterised in that: three stem stems (1) The length of magnetic path identical.
Equal magnetic circuit the most according to claim 1 full powder core high frequency solid reactor, it is characterised in that: magnetic circuit includes stem stem (1) With magnetic cake (2).
Equal magnetic circuit the most according to claim 1 full powder core high frequency solid reactor, it is characterised in that: powder core class material includes Iron powder, iron silica flour, iron aluminum silicon powder, iron nickel powder, non-crystalline flour, nanometer crystal powder, the air gap of powder core class material is uniformly distributed.
Equal magnetic circuit the most according to claim 1 full powder core high frequency solid reactor, it is characterised in that: magnetic cake (2) upper Lower both sides are provided with folder (5) and yoke sheet (4), and stem stem (1) is contacted with magnetic cake (2) by folder (5).
Equal magnetic circuit the most according to claim 5 full powder core high frequency solid reactor, it is characterised in that: yoke sheet (4), magnetic cake (2), the through hole being provided centrally with running through up and down of folder (5), fixing device fixes upper and lower magnetic cake (2) by through hole.
Equal magnetic circuit the most according to claim 6 full powder core high frequency solid reactor, it is characterised in that: fixing device uses spiral shell Bolt (7), nut (8) and flat shim (6), bolt (7) pass sequentially through upside yoke sheet (4), the magnetic cake (2) of upside, Folder (5), the folder (5) of downside, the magnetic cake (2) of downside, the yoke sheet (4) of downside, flat shim (6) and the nut of upside (8) it is connected.
CN201610318324.9A 2016-05-12 2016-05-12 Equivalent-magnetic-circuit full-powder-core high-frequency three-dimensional reactor Pending CN105869830A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108109824A (en) * 2016-11-24 2018-06-01 上海置信电气非晶有限公司 A kind of stereo amorphous alloy wound iron core molding structure
CN119008202A (en) * 2024-10-24 2024-11-22 德州欣宇电气自动化设备有限公司 Intelligent magnetic type three-dimensional coiled iron core adjustable reactor

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1149567A (en) * 1966-06-24 1969-04-23 Gen Electric & English Elect Improvements in or relating to electric transformers, chokes and the like
WO2005027155A1 (en) * 2003-09-17 2005-03-24 Vijai Electricals Limited A method of making a three-phase transformer with triangular core structure and a three-phase transformer with triangular core structure thereof
CN202473528U (en) * 2011-08-26 2012-10-03 新华都特种电气股份有限公司 Three-dimensional wound iron core electric reactor
CN104471657A (en) * 2012-11-08 2015-03-25 株式会社日立产机系统 Reactor device
CN204792343U (en) * 2015-06-03 2015-11-18 青岛云路新能源科技有限公司 Three -dimensional triangle -shaped reactor
CN105140002A (en) * 2015-09-14 2015-12-09 广东新昇电业科技股份有限公司 Three-phase metal magnetic powder core structure with symmetrical equivalent air gaps
CN205645433U (en) * 2016-05-12 2016-10-12 青岛云路新能源科技有限公司 When magnetic circuit three -dimensional reactor of whitewashed core high frequency entirely

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1149567A (en) * 1966-06-24 1969-04-23 Gen Electric & English Elect Improvements in or relating to electric transformers, chokes and the like
WO2005027155A1 (en) * 2003-09-17 2005-03-24 Vijai Electricals Limited A method of making a three-phase transformer with triangular core structure and a three-phase transformer with triangular core structure thereof
CN202473528U (en) * 2011-08-26 2012-10-03 新华都特种电气股份有限公司 Three-dimensional wound iron core electric reactor
CN104471657A (en) * 2012-11-08 2015-03-25 株式会社日立产机系统 Reactor device
CN204792343U (en) * 2015-06-03 2015-11-18 青岛云路新能源科技有限公司 Three -dimensional triangle -shaped reactor
CN105140002A (en) * 2015-09-14 2015-12-09 广东新昇电业科技股份有限公司 Three-phase metal magnetic powder core structure with symmetrical equivalent air gaps
CN205645433U (en) * 2016-05-12 2016-10-12 青岛云路新能源科技有限公司 When magnetic circuit three -dimensional reactor of whitewashed core high frequency entirely

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108109824A (en) * 2016-11-24 2018-06-01 上海置信电气非晶有限公司 A kind of stereo amorphous alloy wound iron core molding structure
CN119008202A (en) * 2024-10-24 2024-11-22 德州欣宇电气自动化设备有限公司 Intelligent magnetic type three-dimensional coiled iron core adjustable reactor

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Application publication date: 20160817