CN108098058A - A kind of band sawing machine with chip processing system - Google Patents
A kind of band sawing machine with chip processing system Download PDFInfo
- Publication number
- CN108098058A CN108098058A CN201711374464.9A CN201711374464A CN108098058A CN 108098058 A CN108098058 A CN 108098058A CN 201711374464 A CN201711374464 A CN 201711374464A CN 108098058 A CN108098058 A CN 108098058A
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- CN
- China
- Prior art keywords
- filter
- band
- sawing machine
- processing system
- band sawing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/04—Devices for lubricating or cooling straight or strap saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The present invention provides a kind of band sawing machine with chip processing system.The present invention can effectively clear up the sawdust of the saw blade position of saw band, ensure that saw band being capable of work well；Shred holding up plate is provided on leading arm, so that the sawdust to splash is by stopping collection and discharging end, improve production environment, it ensure that production safety, reduce failure rate, improve the service life of band sawing machine, be flexibly connected by rotation axis, can keep off bits mainboard by rotation axis can adjust different angles according to service condition, to obtain best block- crumbs effect.When band saw blade works, cleaning device water spray prevents saw blade from generating heat, while plays the role of depositing dust；The chip and water generated during sawing, which is mixed together, falls into scrap collecting slot, and chip enters along tilt outlet in debris box, and water is then filtered by filtration hole into being precipitated in waste water tank；More clean water is entered by gap and guiding gutter in header tank after precipitation.
Description
Technical field
The invention belongs to technical field of automobile accessories, and in particular to a kind of band sawing machine with chip processing system.
Background technology
Band saw machine is a kind of using metallic decoration wire as cutting element, and is used for the sawing device of cutting metal material,
Be mainly used for low-alloy steel, high alloy just, the square and circular material such as special alloy steel and stainless steel and various section bars
Cutting, also available for cutting non-metal material.Narrow due to the use of saw blade cutting incision, stock-removing efficiency is high, therefore energy consumption is small, material
Waste is few or a kind of with significantly energy saving and section material effect high performance cutting machine equipment.
Band sawing machine can generate substantial amounts of metal fragment in sawing process, and metal fragment drops on lathe, if not in time
It cleans, these metal fragments can do random motion with the vibration of lathe, fall into lathe gap and result in blockage or damage lathe portion
Part.The sawdust to drop is more at random, and manual cleanup is very troublesome, takes mostly and efficiency is low, also need to sometimes worked in lathe
Hesitation is cleared up in journey, influences the work efficiency of lathe.Band saw machine of the prior art on saw material platform by opening up
Chip-removal hole so that sawdust is leaked into reject chute, so as to focus on chip, but can often be run into longer in actual production
Saw silk is stuck in the situation in chip-removal hole, not only hinders chip removal, the sawdust of accumulation can also stop the landing of sawed-off metal material.
Band sawing machine meeting saw blade in sawing can generate heat, it is necessary to spray cooling, while get up what is lubricated between saw blade and material
Effect, existing band sawing machine do not have a special collector in water spray, and when processing can be flowed on mill floor, cause it is wet and slippery, simultaneously
During processing it is broken it is quiet fall on workbench and ground, cause scene it is dirty and messy, largely effect on processing effect and the job morale of worker.
The content of the invention
【1】Technical problems to be solved
The technical problem to be solved in the present invention is to provide one kind to have the function of crumb loading, can discharge blocking row in time in production
Consider the band sawing machine with chip processing system of the sawdust in hole to be worth doing.
【2】The technical solution solved the problems, such as
The present invention provides a kind of band sawing machine with chip processing system, including machine body, is set on the machine body
There is saw material platform and saw beam, the saw beam is equipped with the band saw being located above the saw material platform, is additionally provided on the machine body useless
Hopper, the machine body is equipped with saws matched cleaning device with band, and the machine body one side is equipped with power control cabinet, automatically controlled
Cabinet top portion is equipped with controller, and the saw material platform is equipped with to clamp the clamping device and two symmetrically arranged guiding of parts
Arm, the leading arm are connected with hydraulic cylinder, and a gear bits mainboard is respectively arranged on the leading arm, and the gear bits mainboard is vertical
In the leading arm longitudinal axis and where the leading arm, band is sawed at guiding, and the clamping device includes two by parts
The folder of clamping, the folder are equipped with upper fixed part and lower fixed part towards parts one side, are set respectively on the folder
The upper fixed part and lower fixed part put mutually are enclosed the mounting hole of adaptation parts.The reject chute slot bottom top is provided with out
Water pipe, slot bottom lower part are smooth rebound, and exit is equipped with convex side of restricting water supply；The lathe below the reject chute
This body activity is equipped with waste water tank, and the machine body one side is equipped with header tank.
The above-mentioned band sawing machine with chip processing system, outlet pipe are connected with filter device, and filter device is included successively
For the first filter layer, magnetic absorption layer and the second filter layer of filtering, filter device is connected by cooling device and cleaning device
It connects.
The above-mentioned band sawing machine with chip processing system, first filter layer include the overlap successively first filtering
Plate, the second filter plate and the 3rd filter plate, first filter plate, second filter plate and the 3rd filter plate pass through solid
Determine frame to fix, first filter plate is equipped with the first filter opening, and second filter plate is equipped with the second filter opening, the 3rd mistake
Filter plate is equipped with the 3rd filter opening, and the shape of first filter opening, second filter opening and the 3rd filter opening is circular platform type, institute
The aperture for stating the first filter opening is connected compared with big end with the aperture small end of second filter opening, and the aperture of second filter opening is compared with big end
It is connected with the aperture small end of the 3rd filter opening.
The above-mentioned band sawing machine with chip processing system, the first filter opening smallest end aperture, second filter opening are most
The aperture ratio of small end aperture and the 3rd filter opening smallest end is 3：2：1.
The above-mentioned band sawing machine with chip processing system, second filter layer include multi-layer fiber scrim layer.
The above-mentioned band sawing machine with chip processing system, it is described gear bits mainboard be fixedly connected on the leading arm and to
Band sawing machine center one side tilts.
The above-mentioned band sawing machine with chip processing system, the gear bits mainboard pass through rotation axis activity with the leading arm
Connection.
The above-mentioned band sawing machine with chip processing system, waste water tank top side is equipped with gap, outside the gap
Side is equipped with guiding gutter, and the guiding gutter is extended to above header tank.
【3】Advantageous effect
This band sawing machine with chip processing system of the present invention can effectively clear up the sawdust of the saw blade position of saw band, protect
Demonstrate,proving saw band being capable of work well；Shred holding up plate is provided on leading arm so that the sawdust of splashing is collected by stop and discharging end,
Production environment is improved, ensure that production safety, reduces failure rate, the service life of band sawing machine is improved, passes through rotation axis
Flexible connection, can keep off bits mainboard by rotation axis can adjust different angles according to service condition, best to obtain
Block- crumbs effect.When band saw blade works, cleaning device water spray prevents saw blade from generating heat, while plays the role of depositing dust；During sawing
The chip and water of generation, which are mixed together, falls into scrap collecting slot, and chip enters along tilt outlet in debris box, and water then passes through drainage
It filters into being precipitated in waste water tank in hole；More clean water is entered by gap and guiding gutter in header tank after precipitation；Using
It can effectively keep processing workshop clean and tidy after this programme, while there is depositing dust, dust suppression.
Description of the drawings
Fig. 1 is a kind of structure diagram of the band sawing machine with chip processing system of the present invention；
Fig. 2 is the structure diagram of the first filter layer of the invention.
Specific embodiment
Below in conjunction with the accompanying drawings, the embodiment of the present invention is discussed in detail.
Refering to Fig. 1, Fig. 2, the present invention provides a kind of band sawing machine with chip processing system, described including machine body 1
Machine body 1 is equipped with saw material platform and saws beam, and the saw beam is equipped with the band saw being located above the saw material platform, the lathe sheet
Reject chute 3 is additionally provided on body 1, the machine body 1 is equipped with saws matched cleaning device 5, the machine body 1 one with band
Side is equipped with power control cabinet, is equipped with controller 6 at the top of power control cabinet, the saw material platform be equipped with to clamp the clamping device of parts and
Two symmetrically arranged leading arms 41, the leading arm 41 are connected with hydraulic cylinder, one are respectively arranged on the leading arm 41
Gear bits mainboard 42, the gear bits mainboard 42 are led perpendicular to 41 longitudinal axis of leading arm and positioned at band saw where the leading arm 41
To place so that the chip of splashing improves production environment, ensure that production safety, reduce by stopping collection and discharging end
Failure rate improves the service life of band sawing machine.Gear bits mainboard 42 is rectangle, and upper and lower width is more than workpieces processing, is that it is wide
1-2 times of degree selects 1.6 times of width, ensures that the flying chip in this direction can be carried out stopping herein.The clamping device includes two
A folder 43 for clamping parts, the folder 43 are equipped with upper fixed part and lower fixed part, institute towards parts one side
It states the upper fixed part set respectively on folder 43 and lower fixed part is mutually enclosed the mounting hole of adaptation parts, the waste material
3 slot bottom top of slot is provided with outlet pipe, and slot bottom lower part is smooth rebound, and exit is equipped with convex side of restricting water supply, described useless
Activity is equipped with waste water tank in the machine body 1 of 3 lower section of hopper, and 1 one side of machine body is equipped with header tank.Cleaning dress
Saw band when putting 5 for sawing carries out cooling cleaning, while can rinse the iron filings generated during sawing, and cleaning solution can also be reduced
Saw band and the friction of forging section increase lubrication and improve efficiency and its service life, and cleaning device 5 is nodular, it can be achieved that bending
With it is flexible, saw forging shape, adjusting position and length convenient for root, ensure using effect.
Further, in a kind of preferred embodiment of the band sawing machine with chip processing system of the present invention, the water outlet
Pipe is connected with filter device 2, and the filter device 2 includes the first filter layer, the magnetic absorption layer and second that are orderly used to filtering
Filter layer, the filter device 2 are connected by cooling device with cleaning device 5.
Further, in a kind of preferred embodiment of the band sawing machine with chip processing system of the present invention, described first
Filter layer includes the first filter plate 21, the second filter plate 22 and the 3rd filter plate 23 that overlap successively, first filter plate 21,
Second filter plate 22 and the 3rd filter plate 23 are fixed by fixed frame 24, and first filter plate 21 is equipped with first
Filter opening 25, second filter plate 22 are equipped with the second filter opening 26, and the 3rd filter plate 23 is equipped with the 3rd filter opening 27, described
The shape of first filter opening 25, second filter opening 26 and the 3rd filter opening 27 is circular platform type, the hole of first filter opening 25
Footpath is connected compared with big end with the aperture small end of second filter opening 26, and the aperture of second filter opening 26 is compared with big end and the described 3rd
The aperture small end connection of filter opening 27.
Further, in a kind of preferred embodiment of the band sawing machine with chip processing system of the present invention, described first
The aperture ratio in 25 smallest end aperture of filter opening, second filter opening, 26 smallest end aperture and 27 smallest end of the 3rd filter opening is 3：
2：1.
Further, in a kind of preferred embodiment of the band sawing machine with chip processing system of the present invention, described second
Filter layer includes multi-layer fiber scrim layer.
Further, in a kind of preferred embodiment of the band sawing machine with chip processing system of the present invention, the gear bits
Mainboard 42 is fixedly connected on the leading arm 41 and is tilted to band sawing machine center one side.42 top of gear bits mainboard is provided with
To the inclined gear bits bending in sawing machine center one side, top herein is away from the top of bender one side so that away from band sawing machine
Flying chip can be collected, and the gear bits on top are perfect, and bending ensure that safety when manually being operated, and the gear is considered to be worth doing on mainboard 42
Portion one side is provided with the bending tilted down.So that the gear bits of upper end are perfect, bending ensure that peace when manually being operated
Entirely.
Further, in a kind of preferred embodiment of the band sawing machine with chip processing system of the present invention, the gear bits
Mainboard 42 is flexibly connected with the leading arm 41 by rotation axis.
Further, in a kind of preferred embodiment of the band sawing machine with chip processing system of the present invention, waste water tank top
Portion one side is equipped with gap, and guiding gutter is equipped on the outside of the gap, and the guiding gutter is extended to above header tank.
This band sawing machine with chip processing system of the present invention can effectively clear up the sawdust of the saw blade position of saw band, protect
Demonstrate,proving saw band being capable of work well；Shred holding up plate is provided on leading arm so that the sawdust of splashing is collected by stop and discharging end,
Production environment is improved, ensure that production safety, reduces failure rate, the service life of band sawing machine is improved, passes through rotation axis
Flexible connection, can keep off bits mainboard by rotation axis can adjust different angles according to service condition, best to obtain
Block- crumbs effect.When band saw blade works, cleaning device water spray prevents saw blade from generating heat, while plays the role of depositing dust；During sawing
The chip and water of generation, which are mixed together, falls into scrap collecting slot, and chip enters along tilt outlet in debris box, and water then passes through drainage
It filters into being precipitated in waste water tank in hole；More clean water is entered by gap and guiding gutter in header tank after precipitation；Using
It can effectively keep processing workshop clean and tidy after this programme, while there is depositing dust, dust suppression.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of band sawing machine with chip processing system, including machine body (1), the machine body (1) is equipped with saw and expects
Platform and saw beam, the beam of sawing are additionally provided with reject chute equipped with expecting that the band above platform is sawed positioned at the saw on the machine body (1)
(3), which is characterized in that the machine body (1) is equipped with saws matched cleaning device (5), the machine body (1) with band
One side is equipped with power control cabinet, and controller (6) is equipped at the top of power control cabinet, and the saw material platform is equipped with to clamp the clamping dress of parts
It puts and is connected with hydraulic cylinder with two symmetrically arranged leading arms (41), the leading arm (41), distinguishes on the leading arm (41)
It sets there are one gear bits mainboard (42), the gear bits mainboard (42) is led perpendicular to the leading arm (41) longitudinal axis and positioned at described
Where to arm (41) at band saw guiding, the clamping device includes two folders (43) for clamping parts, the folder
(43) upper fixed part and lower fixed part, the upper fixed part set respectively on the folder (43) are equipped with towards parts one side
And lower fixed part is mutually enclosed the mounting hole of adaptation parts, reject chute (3) the slot bottom top is provided with outlet pipe, slot bottom
Lower part is smooth rebound, and exit is equipped with convex side of restricting water supply, the machine body below the reject chute (3)
(1) interior activity is equipped with waste water tank, and machine body (1) one side is equipped with header tank.
2. a kind of band sawing machine with chip processing system according to claim 1, which is characterized in that the outlet pipe connects
Filter device (2) is connected to, the filter device (2) includes being orderly used to the first filter layer, the magnetic absorption layer and second of filtering
Filter layer, the filter device (2) are connected by cooling device with cleaning device (5).
A kind of 3. band sawing machine with chip processing system according to claim 2, which is characterized in that first filtering
Layer includes the first filter plate (21), the second filter plate (22) and the 3rd filter plate (23) that overlap successively, first filter plate
(21), second filter plate (22) and the 3rd filter plate (23) are fixed by fixed frame (24), first filter plate
(21) the first filter opening (25) is equipped with, second filter plate (22) is equipped with the second filter opening (26), the 3rd filter plate
(23) it is equipped with the 3rd filter opening (27), first filter opening (25), second filter opening (26) and the 3rd filter opening (27)
Shape is circular platform type, and the aperture of first filter opening (25) connects compared with the aperture small end of big end and second filter opening (26)
Logical, the aperture of second filter opening (26) is connected compared with big end with the aperture small end of the 3rd filter opening (27).
A kind of 4. band sawing machine with chip processing system according to claim 3, which is characterized in that first filter opening
(25) the aperture ratio in smallest end aperture, second filter opening (26) smallest end aperture and the 3rd filter opening (27) smallest end is
3：2：1.
A kind of 5. band sawing machine with chip processing system according to claim 3, which is characterized in that second filtering
Layer includes multi-layer fiber scrim layer.
A kind of 6. band sawing machine with chip processing system according to claim 1, which is characterized in that the gear bits mainboard
(42) it is fixedly connected on the leading arm (41) and is tilted to band sawing machine center one side.
A kind of 7. band sawing machine with chip processing system according to claim 1, which is characterized in that the gear bits mainboard
(42) it is flexibly connected with the leading arm (41) by rotation axis.
8. a kind of band sawing machine with chip processing system according to claim 1, which is characterized in that one at the top of waste water tank
Side is equipped with gap, and guiding gutter is equipped on the outside of the gap, and the guiding gutter is extended to above header tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711374464.9A CN108098058A (en) | 2017-12-19 | 2017-12-19 | A kind of band sawing machine with chip processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711374464.9A CN108098058A (en) | 2017-12-19 | 2017-12-19 | A kind of band sawing machine with chip processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108098058A true CN108098058A (en) | 2018-06-01 |
Family
ID=62210257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711374464.9A Pending CN108098058A (en) | 2017-12-19 | 2017-12-19 | A kind of band sawing machine with chip processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108098058A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110773800A (en) * | 2019-11-04 | 2020-02-11 | 深圳市雄兴实业有限公司 | Band sawing machine for processing sheet material |
| CN115383216A (en) * | 2022-07-06 | 2022-11-25 | 浙江沪缙机床有限公司 | Band sawing machine |
| CN117464081A (en) * | 2023-12-14 | 2024-01-30 | 江苏梓煜精密制造有限公司 | Metal band sawing machine with bits cleaning device |
-
2017
- 2017-12-19 CN CN201711374464.9A patent/CN108098058A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110773800A (en) * | 2019-11-04 | 2020-02-11 | 深圳市雄兴实业有限公司 | Band sawing machine for processing sheet material |
| CN115383216A (en) * | 2022-07-06 | 2022-11-25 | 浙江沪缙机床有限公司 | Band sawing machine |
| CN117464081A (en) * | 2023-12-14 | 2024-01-30 | 江苏梓煜精密制造有限公司 | Metal band sawing machine with bits cleaning device |
| CN117464081B (en) * | 2023-12-14 | 2024-05-28 | 江苏梓煜精密制造有限公司 | Metal band sawing machine with bits cleaning device |
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Application publication date: 20180601 |