CN108097771A - The overlay film of sofa rack with decompressor and punch die equipment integrating - Google Patents
The overlay film of sofa rack with decompressor and punch die equipment integrating Download PDFInfo
- Publication number
- CN108097771A CN108097771A CN201711361731.9A CN201711361731A CN108097771A CN 108097771 A CN108097771 A CN 108097771A CN 201711361731 A CN201711361731 A CN 201711361731A CN 108097771 A CN108097771 A CN 108097771A
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- China
- Prior art keywords
- rack
- gear
- punch die
- wheel
- overlay film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
- B21C47/30—Drums or other coil-holders expansible or contractible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The present invention provides a kind of overlay films and punch die equipment integrating of the sofa rack with decompressor, belong to field of mechanical technique.The overlay film of this sofa rack with decompressor and punch die equipment integrating, including rack one, rack two, rack three, rack four, rack five and the rack six set gradually from front to back, diaphragm feed device is provided in the rack four, diaphragm feed device includes the conveyer belt being arranged in rack four, and the moving direction of rack four along conveyer belt is sequentially connected storage membrane, driving wheel one, cuticula part and the driving wheel two for being useful for storage plastic tape from front to back；It is provided with film covering device in the rack five, film covering device includes the stent being arranged in rack five, parallel on stent to be fixed with left rail and right guide rail, is set on left rail there are two left briquetting roller, sets that there are two right briquetting rollers on right guide rail；Die set is provided in the rack six, rushing film device includes guide part, punch die part and sensing part.
Description
The present invention is to belong to the applying date：2016-02-29, application number：201610112528.7, patent name：A kind of sofa
The overlay film of rack and the divisional application of punch die equipment integrating.
Technical field
The invention belongs to field of mechanical technique, are related to a kind of process equipment, particularly a kind of overlay film of sofa rack and punching
Mould equipment integrating.
Background technology
Sofa rack is the necessary component in sofa, and sofa rack generally has the steel for protruding taper teeth by one
Band and the plastic tape composition for being coated on steel band periphery.
Steel band is usually first put into punching machine punch process and gone out with conical tooth tooth by the mode of production of existing sofa rack
Sofa rack, then the periphery that the plastic tape for manually cutting corresponding length is relied on to be coated on sofa rack, so as to complete sofa rack
Processing and manufacturing process.In the prior art, before punching press is carried out to steel band, do not possess means for correcting generally, this is by direct shadow
Ring the accuracy of punching press, and if means for correcting can increase the labor intensity of worker, while production efficiency is not using being accomplished manually
It is high；Meanwhile plastic tape is directly set in by way of being manually arranged on sofa rack, efficiency is low, and the work of worker is strong
Degree is big.
So for those skilled in the art, need to the production model of sofa rack of the prior art into
Row improves, to improve the production efficiency of sofa rack.
The content of the invention
The purpose of the present invention is being directed to existing technology, there are the above problems, it is proposed that a kind of overlay film of sofa rack and punching
Mould equipment integrating, this overlay film and punch die equipment integrating problem to be solved are how to realize overlay film and the positioning of sofa rack.
The purpose of the present invention can be realized by following technical proposal：The overlay film and punch die of a kind of sofa rack are integrally set
Standby, including rack one, rack two, rack three, rack four, rack five and the rack six set gradually from front to back, feature exists
In being provided with diaphragm feed device in the rack four, the diaphragm feed device includes being arranged on defeated in rack four
Send band, the moving direction of the rack four along conveyer belt be sequentially connected from front to back be useful for storage plastic tape storage membrane,
Driving wheel one, cuticula part and driving wheel two, the driving wheel two is close at the discharge end of conveyer belt, the cuticula part position
Between conveyer belt and driving wheel two, with there is the mistake seamlessly transitted on the outside of conveyer belt face and cuticula part on the outside of the cuticula part
Material portion, the inside of the cuticula part and two face of driving wheel and have on the inside of cuticula part between driving wheel two for plastics band logical
The passage crossed matches on the inside of the cuticula part with two side of driving wheel and forms the clearance channel of equal in width therebetween；
The strainer that can be tensioned plastic tape is additionally provided between the driving wheel one and cuticula part, the strainer includes
Tensioning wheel one, tensioning wheel two and connecting rod, tensioning wheel one are connected in rack four and can rotate, and one end of connecting rod is hinged on rack four
On, tensioning wheel two is connected to the other end of connecting rod and can rotate, and tensioning wheel one is located at two top of tensioning wheel；The rack five
On be provided with film covering device, the film covering device includes the stent being arranged in rack five, along steel band on the stent
Transmission direction is parallel to be fixed with left rail and right guide rail, is set on left rail there are two left briquetting roller, sets that there are two right on right guide rail
Briquetting roller, the side of the left briquetting roller have overlay film portion one, and overlay film portion one is the ring of recessed left briquetting roller edge in a ring
Connected in star, the side of the right briquetting roller has overlay film portion two and overlay film portion one and two face of overlay film portion, overlay film portion two are in ring
The annular groove of the recessed right briquetting roller edge of shape；Also there is overlay film actuator and drive gear in the rack five, it is described
Overlay film actuator is connected with drive gear, also has driving gear set one and driving gear set two, the biography in the rack five
The input terminal of moving gear group one and driving gear set two is connected with drive gear, output terminal and the left side of the driving gear set one
Briquetting roller is connected, and output terminal and the right briquetting roller of the driving gear set two are connected, and the drive gear leads to during rotating
Crossing driving gear set one and driving gear set two can make left briquetting roller and right briquetting roller simultaneously to movement at transported steel band；
Die set is provided in the rack six, the die set includes guide part, punch die part and sensing part, and described leads
Include being fixed in rack six in flat guide plate to part, the guide plate top is connected, and there are two be mutually parallel and be in length
The gib block of strip, two between gib block and guide plate formed for sofa rack by guide channel, two gib block sides
Portion is towards being respectively provided with recessed guide groove at guide channel；The punch die part includes punch die bar and punch die cylinder, the punch die
The cylinder body of cylinder is connected in rack six and has perforative through hole, the punch die on guide plate lower part, the guide plate
The lower end of bar is connected on the piston rod of punch die cylinder, and the middle part of punch die bar is in through hole, and the upper end of punch die bar is connected useful
In the punch die cutter for washing plastic tape open；The sensing part includes connecting plate and touch sensor, and position is fixed in the rack six
Sensing frame thereon, the connecting plate upper end are hinged on sensing frame, and the touch sensor is connected in connecting plate lower end.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, the driving gear set one include left gear one,
Reverse wheel one and left gear two, the left gear one, reverse wheel one and left gear two are both connected on stent and can rotate, left
Gear one is meshed with drive gear, and reverse wheel one is meshed respectively with left gear one, left gear two.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, the driving gear set two include right gear one,
Reverse wheel two, right gear two and reverse wheel three, the right gear one, reverse wheel two, right gear two and reverse wheel three are all connected with
On stent and can rotate, reverse wheel two is meshed with drive gear, and right gear one is meshed with reverse wheel two, reverse wheel three with
Right gear one is meshed, and right gear two is meshed with reverse wheel three.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, steel strip winding dress is provided in the rack one
It puts, the steel strip winding device includes rack one, the wireline reel being arranged in rack one and is arranged on wireline reel outer circumferential surface
Several winding pieces, the wireline reel with one can drive its rotate rotary electric machine and retarder be connected, the winding
Piece includes interior installation sheet and outer installation sheet, and several mounting blocks, the interior installation sheet are fixed on the wireline reel outer circumferential surface
It is fixed on by bolt and nut on mounting blocks, the outer installation sheet is arranged on interior installation sheet, and outer installation sheet and interior installation
The expansion regulating mechanism of spacing between interior installation sheet and outer installation sheet can be adjusted by being provided between piece.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, the expansion regulating mechanism includes being opened in interior
Adjustment hole and the adjustable column being fixed on outer installation sheet on installation sheet, the adjustable column is arranged in adjustment hole, above-mentioned
The mounting groove for adjustable column insertion is offered on mounting blocks, several threaded holes, the adjusting are offered on the slot bottom of mounting groove
Several screw holes through adjustable column are offered on column, bolt are bolted in screw hole, and the end of bolt is screwed onto threaded hole
In.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, means for correcting is provided in the rack two,
The means for correcting includes the dressing plate being arranged in rack two, and one end of rack two is feeding end, is equipped at feeding end
Guiding axis along the connection of its axial thread there are two discoid disk body on the guiding axis, is formed between adjacent amphidisc and is oriented to
Slot, the other end of rack two is discharge end, and secondary guiding axis is equipped at discharge end, is connected on the secondary guiding axis along its axial thread
It connects there are two discoid bracket panel body, secondary guide groove is formed between adjacent amphidisc, is set between the guiding axis and secondary guiding axis
The side aligning gear of steel band straightness can be corrected by having, and the outside of the secondary guiding axis, which is equipped with, can correct steel band levelness
Face aligning gear.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, the face aligning gear include upper roller bearing, under
Roller bearing and actuator, upper roller bearing are located at the top of lower roller bearing, and the actuator is connected in rack two and is connected with lower roller bearing,
Between the upper roller bearing and lower roller bearing formed for steel band by passage, face aligning gear further includes is vertically arranged in rack respectively
It is located at the guide rail one of dressing plate both sides on two, two guide rails one are symmetrical arranged and are respectively connected at each guide rail one can be along it
The adjusting block one of translation, the both ends of upper roller bearing are connected on corresponding adjusting block one.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, the side aligning gear includes idler wheel one and connects
The idler wheel two being connected on dressing plate, the idler wheel one is close to the edge of dressing plate one side, and the idler wheel two is close to school
The edge of positive platform opposite side has with steel band conveying direction perpendicular guide rail two, the guide rail on the dressing plate
Being connected at two can be connected to along the adjusting block two and idler wheel two of its translation on adjusting block two, also have energy in the rack two
The adjusting bolt one of two position of adjusting block is adjusted, the idler wheel one has recessed calibration tank one, institute along its circumferential side
The idler wheel two stated has recessed calibration tank two, two face of calibration tank one and calibration tank, side aligning gear along its circumferential side
Idler wheel three is further included, on the dressing plate there is the guide rail three perpendicular with steel band conveying direction, connect at the guide rail three
Being connected to can be connected to along the adjusting block three and above-mentioned idler wheel three of its translation on adjusting block three, also have energy in the rack two
The adjusting bolt two of three position of adjusting block is adjusted, the idler wheel three has recessed calibration tank three along its circumferential side, above-mentioned
Calibration tank one, calibration tank two and calibration tank three are in same plane.
In the overlay film and punch die equipment integrating of above-mentioned sofa rack, decompressor is provided in the rack three,
The decompressor includes guide plate, cope plate and lower template, and it is in tablet that the guide plate, which includes being fixed in rack three,
The plate body of shape, the plate body top be connected there are two be mutually parallel and in strip body, two shapes between body and plate body
Into for steel band by guide channel, two sides portion is towards being respectively provided with recessed guide groove at guide channel；Described is upper
Template can drive its upper pusher cylinder to move up and down to be connected with one, and the cylinder body of the upper pusher cylinder is connected in rack three
And positioned at guide plate top, the cope plate be fixed on the piston rod of pusher cylinder and piston rod straight down, upper mold
The lower face of plate has the groove that the teeth for sofa rack pass through；The lower template can drive what it moved up and down with one
Lower pusher cylinder is connected, and the cylinder body of the lower pusher cylinder is connected in rack three and positioned at guide plate lower part, the lower die
Plate be fixed on the piston rod of lower pusher cylinder and piston rod straight up, the upper face of lower template, which has, to go out steel band
The punch of taper teeth.
Compared with prior art, the overlay film of this sofa rack and punch die equipment integrating have the following advantages：
1st, the steel strip winding device in the present invention by adjustable column and bolt can realize interior installation sheet and outer installation sheet it
Between spacing adjust, so as to be conducive to steel band realize tensioning.
2nd, the means for correcting in the present invention can be oriented to steel band by guiding axis and secondary guiding axis, convenient for steel band from entering
Expect that end is sent into and steel band is exported from discharge end, steel band movement is steady, reliable, while can be under the action of upper roller bearing and lower roller bearing
Steel band plate face is corrected, steel band side can be corrected under the action of idler wheel one, idler wheel two and idler wheel three.
3rd, when plastic sheet is delivered between left briquetting roller and right briquetting roller, one He of overlay film portion on left briquetting roller is passed through
Plastic tape is coated on sofa rack in overlay film portion two on right briquetting roller, it can be achieved that the continuous production of film coating operation, substitutes people
Work operates, and overlay film is efficient, labor intensity is low.
4th, plastic tape is that the film coating operation of sofa rack conveys plastic tape under the action of driving wheel one and driving wheel two,
Manual operation is substituted, feeding efficiency is high.
5th, the present invention is by the way that tensioning wheel two is connected on connecting rod, and connecting rod can be rotated around rack four, tensioning wheel two can on
Lower movement, under the collective effect of tensioning wheel one, it is ensured that plastic tape is constantly in tensioning state, and tension effects are good.
6th, the present invention drives punch die bar to move up by the piston rod of punch die cylinder, until punch die bar is moved upward to sand
The through hole of rack is sent out, plastic tape is pierced through, plastic tape is made to be fixed on sofa rack, substitutes artificial punching, high punching efficiency,
Positioning is reliable.
7th, the present invention is when producing and processing sofa rack since mechanization degree is high, and production efficiency greatly improves, Gong Renlao
Fatigue resistance generally reduces.
Description of the drawings
Fig. 1 is the structure diagram of sofa rack in the present invention；
Fig. 2 is the structure diagram of steel strip winding device in the present invention；
Fig. 3 is the structure diagram of means for correcting in the present invention；
Fig. 4 is the structure diagram of decompressor in the present invention；
Fig. 5 is the structure diagram of diaphragm feed device in the present invention；
Fig. 6 is the structure diagram of film covering device in the present invention；
Fig. 7 is the internal structure schematic diagram of stent in film covering device in the present invention；
Fig. 8 is the structure diagram of die set in the present invention.
In figure, 1, sofa rack；1a, teeth；1b, plastic tape；2nd, steel strip winding device；21st, rack one；22nd, wireline reel；
23rd, interior installation sheet；24th, outer installation sheet；25th, mounting blocks；26th, adjustable column；27th, bolt；3rd, means for correcting；31st, rack two；32、
Dressing plate；33rd, guiding axis；34th, secondary guiding axis；35th, upper roller bearing；36th, lower roller bearing；37th, idler wheel one；38th, idler wheel two；39th, roll
Wheel three；4th, decompressor；41st, rack three；42nd, guide plate；43rd, cope plate；44th, lower template；45th, upper pusher cylinder；46th, pushed away under
It takes offence cylinder；5th, diaphragm feed device；51st, rack four；52nd, conveyer belt；53rd, membrane is stored up；54th, driving wheel one；55th, cuticula part；56、
Driving wheel two；57th, tensioning wheel one；58th, tensioning wheel two；59th, connecting rod；6th, film covering device；61st, rack five；62nd, stent；63rd, Zuo Cheng
Type wheel；64th, right briquetting roller；65th, overlay film actuator；66th, drive gear；67th, left gear one；68th, reverse wheel one；69th, left gear
Two；610th, right gear one；611st, reverse wheel two；612nd, right gear two；613rd, reverse wheel three；7th, die set；71st, rack six；
72nd, guide part；73rd, punch die part；74th, sensing part.
Specific embodiment
It is specific embodiments of the present invention and with reference to attached drawing below, technical scheme is further described,
But the present invention is not limited to these embodiments.
As shown in Figure 1, a kind of sofa rack, gone out on the body of sofa rack 1 by punch process with several conical tooths
Tooth 1a, the outside of sofa rack 1 have plastic tape 1b.
A kind of overlay film of sofa rack and punch die equipment integrating, including rack 1, the rack set gradually from front to back
2 31, rack 3 41, rack 4 51, rack 5 61 and rack 6 71.
As shown in Fig. 2, being provided with steel strip winding device 2 in rack 1, which includes being arranged on rack
Wireline reel 22 and several winding pieces being arranged on 22 outer circumferential surface of wireline reel on one 21, the wireline reel 22 and one being capable of band
It moves its rotary electric machine rotated with retarder to be connected, rotary electric machine and retarder are the prior art, and pass through bolt and nut
It is fixed in rack 1.The winding piece includes interior installation sheet 23 and outer installation sheet 24,22 outer circumferential surface of wireline reel
On be fixed with several mounting blocks 25, the quantity of mounting blocks 25, the quantity of interior installation sheet 23 and the quantity of outer installation sheet 24 are equal,
It is respectively 4 pieces in the present embodiment.The interior installation sheet 23 is fixed on by 27 nut of bolt on mounting blocks 25, the outer peace
Load 24 is arranged on interior installation sheet 23.
Specifically, interior installation sheet 23 and outer installation sheet can be adjusted by being provided between outer installation sheet 24 and interior installation sheet 23
The expansion regulating mechanism of spacing between 24, the expansion regulating mechanism include the adjustment hole being opened on interior installation sheet 23 and are fixed on
Adjustable column 26 on outer installation sheet 24, the adjustable column 26 are arranged in adjustment hole, and confession is offered on above-mentioned mounting blocks 25
The mounting groove that adjustable column 26 is inserted into is opened up on the slot bottom of mounting groove there are two threaded hole, and two are offered on the adjustable column 26
A screw hole through adjustable column 26 is bolted with bolt 27 in screw hole, and the end of bolt 27 is screwed onto in threaded hole.
Under the action of rotary electric machine and retarder, can realize wireline reel 22 carry out coiling, realize steel band coiling or
It unreels, so as to improve the degree of automation during staff's operation.Pass through the adjustment hole and outer installation sheet 24 on interior installation sheet 23
On adjustable column 26 can adjust spacing between interior installation sheet 23 and outer installation sheet 24, outwards looser a bolt 27, interior installation
Spacing increase between piece 23 and outer installation sheet 24, can outwards squeeze steel band of the coiling on outer installation sheet 24, from
And realize steel coil strip around tensioning；Bolt 27 inwardly is tightened, the spacing between interior installation sheet 23 and outer installation sheet 24 reduces, and can incite somebody to action
Steel band of the coiling on outer installation sheet 24 inwardly discharges, so as to fulfill steel coil strip around loosening, beneficial to unreeling.
As shown in figure 3, being provided with means for correcting 3 in rack 2 31, means for correcting 3 includes the school being arranged in rack 2 31
Positive platform 32, one end of rack 2 31 is feeding end, is equipped with guiding axis 33 at feeding end, along its axial direction on the guiding axis 33
It being threadedly coupled there are two discoid disk body, guide groove is formed between adjacent amphidisc, the width of guide groove is equal to the width of steel band,
The other end of rack 2 31 is discharge end, is equipped with secondary guiding axis 34 at discharge end, along its axial screw on the secondary guiding axis 34
Line connection forms secondary guide groove there are two discoid bracket panel body, between adjacent amphidisc, and the width of secondary guide groove is equal to guide groove
Width, in the present embodiment, the width of guide groove and the width of secondary guide groove are 1cm.The guiding axis 33 is led with pair
The side aligning gear of steel band straightness can be corrected by being equipped between axis 34, and the outside of the secondary guiding axis 34 is equipped with being capable of school
The face aligning gear of positive steel band levelness.
One end of steel band is sent to feeding end by staff, through the guide groove of guiding axis 33, passes through side aligning gear
Steel band is straightened, steel band is flattened by face aligning gear, the steel band corrected can be exported from discharge end.
Specifically, face aligning gear includes upper roller bearing 35, lower roller bearing 36 and actuator, and upper roller bearing 35 is located at lower roller bearing 36
Top, the actuator is connected in rack 2 31 and is connected with lower roller bearing 36, and in the present embodiment, actuator is existing
The driving motor that can be bought in the market.Between the upper roller bearing 35 and lower roller bearing 36 formed for steel band by passage, face school
Positive mechanism further includes the guide rail one for being vertically arranged in be located at 32 both sides of dressing plate in rack 2 31 respectively, and two guide rails one are symmetrical
Setting and be respectively connected at each guide rail one can be along the adjusting block one of its translation, and the both ends of upper roller bearing 35 are connected to corresponding tune
In locking nub one.
When that need to be flattened to steel band, by actuator lower roller bearing 36 is driven to rotate forward together, lower roller bearing 36 utilizes steel strip driving
Upper roller bearing 35 inverts, and as upper roller bearing 35 rotates forward and lower roller bearing 36 inverts, steel band can be flattened, and make the steel band after leveling
It is moved to discharge end.
More particularly, side aligning gear includes idler wheel 1 and the idler wheel 2 38 being connected on dressing plate 32, described
Idler wheel 1 close to 32 one side of dressing plate edge, the idler wheel 2 38 close to the edge of 32 opposite side of dressing plate,
There is the guide rail two perpendicular with steel band conveying direction, being connected at the guide rail two can be flat along it on the dressing plate 32
The adjusting block two and idler wheel 2 38 of shifting are connected on adjusting block two, and adjusting block two can be adjusted by also having in the rack 2 31
The adjusting bolt one put, the idler wheel 1 have recessed calibration tank one, the idler wheel 2 38 along its circumferential side
The side circumferential along its has recessed calibration tank two, two face of calibration tank one and calibration tank, and side aligning gear further includes idler wheel
3 39, there is on the dressing plate 32 guide rail three perpendicular with steel band conveying direction, energy is connected at the guide rail three
It is connected to along the adjusting block three and above-mentioned idler wheel 3 39 of its translation on adjusting block three, also having in the rack 2 31 can adjust
The adjusting bolt two of three position of adjusting block is saved, the idler wheel 3 39 has recessed calibration tank three along its circumferential side, above-mentioned
Calibration tank one, calibration tank two and calibration tank three are in same plane.
When that need to be straightened to steel band, the one side of steel band is in the calibration tank one of idler wheel 1, staff is clockwise
Adjusting bolt one is rotated, adjusting bolt one drives adjusting block two to be moved to close to the direction of idler wheel 1, and adjusting block two drives rolling
It takes turns 2 38 to move to close to the direction of idler wheel 1 together, as idler wheel 2 38 moves closer to idler wheel 1, the opposite side of steel band
It can also be in the calibration tank two of idler wheel 2 38；Adjusting bolt two is rotated clockwise, adjusting bolt two drives adjusting block three-dimensional to lean on
The direction movement of nearly steel band, adjusting block three drive idler wheel 3 39 to be moved together to close to the direction of steel band, with idler wheel 3 39 by
Gradually close to steel band, the one side of steel band can be in the calibration tank three of idler wheel 3 39.
As shown in figure 4, being provided with decompressor 4 in rack 3 41, decompressor 4 includes guide plate 42,43 and of cope plate
Lower template 44, the guide plate 42 include being fixed in rack 3 41 in flat plate body, and the plate body top is fixed with
Two be mutually parallel and in strip body, two between body and plate body formed for steel band by guide channel, two
Side portion is towards being respectively provided with recessed guide groove at guide channel；The cope plate 43 and one can drive its up and down motion
Upper pusher cylinder 45 be connected, the cylinder body of the upper pusher cylinder 45 is connected in rack 3 41 and positioned at 42 top of guide plate,
The cope plate 43 be fixed on the piston rod of pusher cylinder 45 and piston rod straight down, the lower plate mask of cope plate 43
There is the groove that the teeth 1a for sofa rack 1 is passed through；The lower template 44 and one can drive its lower promotion to move up and down
Cylinder 46 is connected, and the cylinder body of the lower pusher cylinder 46 is connected in rack 3 41 and is located at 42 lower part of guide plate, under described
Template 44 be fixed on the piston rod of lower pusher cylinder 46 and piston rod straight up, the upper face of lower template 44 has and can make
Steel band goes out the punch of taper teeth 1a.
Steel band is transported at guide plate 42, as steel band is progressed into guide channel, the piston of upper pusher cylinder 45
Bar promotes cope plate 43 to move downward, and the piston rod of lower pusher cylinder 46 promotes lower template 44 to move upwards, in lower template 44
Punch will be poured in 43 corresponding groove of cope plate, so that going out taper teeth 1a on steel band.
As shown in figure 5, being provided with diaphragm feed device 5 in rack 4 51, diaphragm feed device 5 includes being arranged on rack four
Conveyer belt 52 on 51, the moving direction of the rack 4 51 along conveyer belt 52 is sequentially connected from front to back is useful for storage modeling
Storage membrane 53, driving wheel 1, cuticula part 55 and the driving wheel 2 56 of material strip 1b, the driving wheel 2 56 is close to conveyer belt
At 52 discharge end, the cuticula part 55 between conveyer belt 52 and driving wheel 2 56,55 outside of the cuticula part with it is defeated
It send 52 face of band and 55 outside of cuticula part has the punishment in advance portion seamlessly transitted, the inside of the cuticula part 55 and driving wheel 2 56 are just
Pair and have between the inside of cuticula part 55 and driving wheel 2 56 for plastic tape 1b by passage, 55 inside of cuticula part with
2 56 side of driving wheel matches and forms the clearance channel of equal in width therebetween；The driving wheel 1 and cuticula part
The strainer that can be tensioned plastic tape 1b is additionally provided between 55, the strainer includes tensioning wheel 1, tensioning wheel
2 58 and connecting rod 59, tensioning wheel 1 be connected in rack 4 51 and can rotate, one end of connecting rod 59 is hinged in rack 4 51,
Tensioning wheel 2 58 is connected to the other end of connecting rod 59 and can rotate, and tensioning wheel 1 is located at 2 58 top of tensioning wheel.
A roll of plastic tape 1b is placed in storage membrane 53, and one end of plastic tape 1b is made to sequentially pass through driving wheel 1, open
Bearing up pulley 1, tensioning wheel 2 58, cuticula part 55 and driving wheel 2 56 when steel band is transported at cuticula part 55, and are in steel band
Above plastic tape 1b, with the movement of steel band, plastic tape 1b is affected to travel forward together.
As shown in Figures 6 and 7, film covering device 6 is provided in rack 5 61, film covering device 6 includes being arranged in rack 5 61
Stent 62, on the stent 62 along steel band transmission direction it is parallel be fixed with left rail and right guide rail, left rail is equipped with
Two left briquetting rollers 63 are set on right guide rail there are two right briquetting roller 64, and the side of the left briquetting roller 63 has overlay film portion one, covers
Film portion one is the annular groove of recessed 63 edge of left briquetting roller in a ring, and the side of the right briquetting roller 64 has overlay film portion two
And overlay film portion one and two face of overlay film portion, overlay film portion two are the annular groove of recessed 64 edge of right briquetting roller in a ring；It is described
Rack 5 61 on also there is overlay film actuator 65 and drive gear 66, the overlay film actuator 65 is connected with drive gear 66,
In the present embodiment, overlay film actuator 65 is the stepper motor that can be bought on existing market.Also have in the rack 5 61
The input terminal of driving gear set one and driving gear set two, the driving gear set one and driving gear set two is and drive gear
66 are connected, and the output terminal of the driving gear set one is connected with left briquetting roller 63, output terminal and the right side of the driving gear set two
Briquetting roller 64 is connected, and can make a left side by driving gear set one and driving gear set two during the rotation of drive gear 66
Briquetting roller 63 and right briquetting roller 64 are simultaneously to movement at transported steel band.
When plastic tape 1b need to be coated on steel band, by overlay film actuator 65 drive gear 66 is driven to rotate together,
Drive gear 66 drives driving gear set one to rotate together, and driving gear set one drives left briquetting roller 63 to rotate together, meanwhile, it drives
Moving gear 66 drive driving gear set two rotate together, driving gear set two drives right briquetting roller 64 to rotate together, with it is left into
Type wheel 63 and right briquetting roller 64 rotate together, due to the one side of steel band be from the overlay film portion one in left briquetting roller 63 by,
The opposite side of steel band be from the overlay film portion two in right briquetting roller 64 by, and one side of plastic tape 1b be from steel band one side with
In gap between overlay film portion one by, the another side of plastic tape 1b is the gap between steel band opposite side and overlay film portion two
In by, what plastic tape 1b can be coated on steel band by this.
Specifically, driving gear set one includes left gear 1, reverse wheel 1 and left gear 2 69, the left tooth
It takes turns one 67, reverse wheel 1 and left gear 2 69 is both connected on stent 62 and can rotate, left gear 1 and drive gear 66
It is meshed, and reverse wheel 1 is meshed respectively with left gear 1, left gear 2 69.Left gear 1 with one of them it is left into
Type wheel 63 is connected by shaft, and left gear 2 69 is connected with another left briquetting roller 63 by shaft.
By drive gear 66 left gear 1 is driven to rotate together, left gear 1 drives reverse wheel 1 to turn together
Dynamic, reverse wheel 1 drives left gear 2 69 to rotate together, using the structure, it can be achieved that left gear 1 and left gear 2 69 are same
It walks, rotate in same direction.
More particularly, driving gear set two includes right gear 1, reverse wheel 2 611, right gear 2 612 and commutation
3 613 are taken turns, the right gear 1, reverse wheel 2 611, right gear 2 612 and reverse wheel 3 613 are both connected to stent 62
It above and can rotate, reverse wheel 2 611 is meshed with drive gear 66, and right gear 1 is meshed with reverse wheel 2 611, commutation
It takes turns 3 613 to be meshed with right gear 1, right gear 2 612 is meshed with reverse wheel 3 613.Right gear 1 and wherein one
A right briquetting roller 64 is connected by shaft, and right gear 2 612 is connected with another right briquetting roller 64 by shaft.
By drive gear 66 reverse wheel 2 611 is driven to rotate together, reverse wheel 2 611 drives right gear 1 together
It rotates, right gear 1 drives reverse wheel 3 613 to rotate together, and reverse wheel 3 613 drives right gear 2 612 to rotate together, adopts
With the structure, it can be achieved that right gear 1 is synchronous with right gear 2 612, rotates in same direction.
As shown in figure 8, being provided with die set 7 in rack 6 71, die set 7 includes guide part 72,73 and of punch die part
Sensing part 74, the guide part 72 include being fixed in rack 6 71 in flat guide plate 42, on the guide plate 42
Portion is connected, and there are two be mutually parallel and in the gib block of strip, formed between two gib blocks and guide plate 42 for sofa rack
1 by guide channel, two gib block sides are towards being respectively provided with recessed guide groove at guide channel；The punch die part 73
Including punch die bar and punch die cylinder, the cylinder body of the punch die cylinder is connected in rack 6 71 and positioned at 42 lower part of guide plate, institute
Stating has perforative through hole on guide plate 42, the lower end of the punch die bar is connected on the piston rod of punch die cylinder, punch die bar
Middle part is in through hole, and the upper end of punch die bar is fixed with to wash the punch die cutter of plastic tape 1b open；The sensing part 74 wraps
Connecting plate and touch sensor are included, sensing frame disposed thereon is fixed in the rack 6 71, the connecting plate upper end is hinged on biography
Feel on frame, the touch sensor is connected in connecting plate lower end.
Steel band is transported at guide part 72, as steel band is progressed into guide channel, touch sensor and steel band
After teeth 1a contacts, the piston rod for controlling punch die cylinder by touch sensor drives punch die bar to move up, with punch die bar
It moves up, punch die bar is move upwardly until the through hole of steel band, and plastic tape 1b is pierced through, and plastic tape 1b is made to be fixed on steel band
On, it is ensured that plastic tape 1b and steel band positioning are reliable.
The overlay film of this sofa rack and punch die equipment integrating, operation principle are such：
1st, it is straight steel strip winding is coiled, it is placed on the steel strip winding device 2 of rack 1, and slowly realizes
The release of steel band；
2nd, steel band is corrected using the means for correcting 3 in rack 2 31, makes the front alignment of steel band, while make steel band
Two sides alignment；
3rd, punch die is carried out on steel band using the decompressor 4 in rack 3 41, makes to stamp out on steel band a pair to equidistant
From upward taper teeth 1a；
4th, under the action of using the diaphragm feed device 5 in rack 4 51, realize the conveying of plastic tape 1b, and make plastic tape
1b is close to steel band；
5th, overlay film is carried out to the steel band that punch die is completed using the film covering device 6 in rack 5 61, enables plastic tape 1b bags
Overlay on the surface of steel band；
6th, punch die is carried out to the plastic tape 1b for being coated on steel band outer surface using the die set 7 in rack 6 71, realized
Positioning between steel band and plastic tape 1b ultimately forms sofa rack 1.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can do various modifications or additions to described specific embodiment or replace in a similar way
Generation, but without departing from spirit of the invention or beyond the scope of the appended claims.
Although 1, sofa rack is used more herein；1a, teeth；1b, plastic tape；2nd, steel strip winding device；21st, machine
Frame one；22nd, wireline reel；23rd, interior installation sheet；24th, outer installation sheet；25th, mounting blocks；26th, adjustable column；27th, bolt；3rd, correction dress
It puts；31st, rack two；32nd, dressing plate；33rd, guiding axis；34th, secondary guiding axis；35th, upper roller bearing；36th, lower roller bearing；37th, idler wheel one；
38th, idler wheel two；39th, idler wheel three；4th, decompressor；41st, rack three；42nd, guide plate；43rd, cope plate；44th, lower template；45th, on
Pusher cylinder；46th, lower pusher cylinder；5th, diaphragm feed device；51st, rack four；52nd, conveyer belt；53rd, membrane is stored up；54th, driving wheel
One；55th, cuticula part；56th, driving wheel two；57th, tensioning wheel one；58th, tensioning wheel two；59th, connecting rod；6th, film covering device；61st, rack
Five；62nd, stent；63rd, left briquetting roller；64th, right briquetting roller；65th, overlay film actuator；66th, drive gear；67th, left gear one；68、
Reverse wheel one；69th, left gear two；610th, right gear one；611st, reverse wheel two；612nd, right gear two；613rd, reverse wheel three；7th, rush
Mold device；71st, rack six；72nd, guide part；73rd, punch die part；74th, the terms such as sensing part, but be not precluded from using other terms
Possibility.The use of these items is only for more easily describe and explain the essence of the present invention；It is construed as any
A kind of additional limitation is all disagreed with spirit of the present invention.
Claims (3)
1. the overlay film of the sofa rack with decompressor and punch die equipment integrating, including set gradually from front to back rack one,
Rack two, rack three, rack four, rack five and rack six, which is characterized in that decompressor is provided in the rack three,
The decompressor includes guide plate, cope plate and lower template, and it is in tablet that the guide plate, which includes being fixed in rack three,
The plate body of shape, the plate body top be connected there are two be mutually parallel and in strip body, two shapes between body and plate body
Into for steel band by guide channel, two sides portion is towards being respectively provided with recessed guide groove at guide channel；Described is upper
Template can drive its upper pusher cylinder to move up and down to be connected with one, and the cylinder body of the upper pusher cylinder is connected in rack three
And positioned at guide plate top, the cope plate be fixed on the piston rod of pusher cylinder and piston rod straight down, upper mold
The lower face of plate has the groove that the teeth for sofa rack pass through；The lower template can drive what it moved up and down with one
Lower pusher cylinder is connected, and the cylinder body of the lower pusher cylinder is connected in rack three and positioned at guide plate lower part, the lower die
Plate be fixed on the piston rod of lower pusher cylinder and piston rod straight up, the upper face of lower template, which has, to go out steel band
The punch of taper teeth；Diaphragm feed device is provided in the rack four, the diaphragm feed device includes being arranged on
Conveyer belt in rack four, the moving direction of the rack four along conveyer belt is sequentially connected from front to back is useful for storage plastics
Storage membrane, driving wheel one, cuticula part and the driving wheel two of band, the driving wheel two is close at the discharge end of conveyer belt, institute
The cuticula part stated is between conveyer belt and driving wheel two, with having on the outside of conveyer belt face and cuticula part on the outside of the cuticula part
The punishment in advance portion seamlessly transitted, the inside of the cuticula part and two face of driving wheel and have on the inside of cuticula part between driving wheel two
Have for plastic tape by passage, match with two side of driving wheel on the inside of the cuticula part and form equal in width therebetween
Clearance channel；The strainer that can be tensioned plastic tape is additionally provided between the driving wheel one and cuticula part, it is described
Strainer includes tensioning wheel one, tensioning wheel two and connecting rod, and tensioning wheel one is connected in rack four and can rotate, one end of connecting rod
It is hinged in rack four, tensioning wheel two is connected to the other end of connecting rod and can rotate, and tensioning wheel one is located at two top of tensioning wheel；
Film covering device is provided in the rack five, the film covering device includes the stent being arranged in rack five, the branch
On frame along steel band transmission direction it is parallel be fixed with left rail and right guide rail, set on left rail there are two left briquetting roller, right guide rail
On set there are two right briquetting roller, the side of the left briquetting roller has overlay film portion one, and overlay film portion one is recessed left shaping in a ring
The annular groove of edge is taken turns, the side of the right briquetting roller is covered with overlay film portion two and overlay film portion one and two face of overlay film portion
Film portion two is the annular groove of recessed right briquetting roller edge in a ring；Also there is overlay film actuator and drive in the rack five
Moving gear, the overlay film actuator are connected with drive gear, also have driving gear set one and transmission gear in the rack five
The input terminal of group two, the driving gear set one and driving gear set two is connected with drive gear, the driving gear set one
Output terminal be connected with left briquetting roller, output terminal and the right briquetting roller of the driving gear set two are connected, sliding tooth rotation
It can make left briquetting roller and right briquetting roller simultaneously to being conveyed by driving gear set one and driving gear set two in dynamic process
Steel band at move, the driving gear set one include left gear one, reverse wheel one and left gear two, the left gear one,
Reverse wheel one and left gear two are both connected on stent and can rotate, and left gear one is meshed with drive gear, and reverse wheel one
It is meshed respectively with left gear one, left gear two, left gear one is connected with one of them left briquetting roller by shaft, left gear two
It is connected with another left briquetting roller by shaft, the driving gear set two includes right gear one, reverse wheel two, right gear two
With reverse wheel three, the right gear one, reverse wheel two, right gear two and reverse wheel three are both connected on stent and can rotate,
Reverse wheel two is meshed with drive gear, and right gear one is meshed with reverse wheel two, and reverse wheel three is meshed with right gear one, right
Gear two is meshed with reverse wheel three, and right gear one is connected with one of them right briquetting roller by shaft, right gear two in addition
One right briquetting roller is connected by shaft；Die set is provided in the rack six, the die set includes being oriented to
Part, punch die part and sensing part, the guide part include being fixed in rack six in flat guide plate, on the guide plate
Portion is connected there are two being mutually parallel and being in the gib block of strip, and two formation between gib block and guide plate are led to for sofa rack
The guide channel crossed, two gib block sides are towards being respectively provided with recessed guide groove at guide channel；The punch die part includes
Punch die bar and punch die cylinder, the cylinder body of the punch die cylinder are connected in rack six and positioned at guide plate lower part, the guide plates
Upper to have perforative through hole, the lower end of the punch die bar is connected on the piston rod of punch die cylinder, and the middle part of punch die bar is in logical
Kong Zhong, the upper end of punch die bar are fixed with to wash the punch die cutter of plastic tape open；The sensing part includes connecting plate and touching passes
Sensor is fixed with sensing frame disposed thereon in the rack six, and the connecting plate upper end is hinged on sensing frame, and the touching passes
Sensor is connected in connecting plate lower end.
2. the overlay film and punch die equipment integrating of the sofa rack according to claim 1 with decompressor, which is characterized in that
Steel strip winding device is provided in the rack one, the steel strip winding device includes the wireline reel being arranged in rack one
With several winding pieces being arranged on wireline reel outer circumferential surface, the wireline reel and one can drive its rotate rotary electric machine and
Retarder is connected, and the winding piece includes interior installation sheet and outer installation sheet, is fixed on the wireline reel outer circumferential surface several
Mounting blocks, the interior installation sheet are fixed on by bolt and nut on mounting blocks, and the outer installation sheet is arranged on interior installation sheet
On, and the telescopic adjustment that can adjust spacing between interior installation sheet and outer installation sheet is provided between outer installation sheet and interior installation sheet
Mechanism.
3. the overlay film and punch die equipment integrating of the sofa rack according to claim 2 with decompressor, which is characterized in that
The expansion regulating mechanism includes the adjustment hole being opened on interior installation sheet and the adjustable column being fixed on outer installation sheet, described
Adjustable column be arranged in adjustment hole, offered on above-mentioned mounting blocks for adjustable column insertion mounting groove, the slot bottom of mounting groove
On offer several threaded holes, several screw holes through adjustable column are offered on the adjustable column, are bolted in screw hole
Bolt, and the end of bolt is screwed onto in threaded hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711361731.9A CN108097771A (en) | 2016-02-29 | 2016-02-29 | The overlay film of sofa rack with decompressor and punch die equipment integrating |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610112528.7A CN105728531B (en) | 2016-02-29 | 2016-02-29 | The overlay film and punch die equipment integrating of a kind of sofa rack |
| CN201711361731.9A CN108097771A (en) | 2016-02-29 | 2016-02-29 | The overlay film of sofa rack with decompressor and punch die equipment integrating |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610112528.7A Division CN105728531B (en) | 2016-02-29 | 2016-02-29 | The overlay film and punch die equipment integrating of a kind of sofa rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108097771A true CN108097771A (en) | 2018-06-01 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610112528.7A Active CN105728531B (en) | 2016-02-29 | 2016-02-29 | The overlay film and punch die equipment integrating of a kind of sofa rack |
| CN201711361731.9A Pending CN108097771A (en) | 2016-02-29 | 2016-02-29 | The overlay film of sofa rack with decompressor and punch die equipment integrating |
| CN201711361724.9A Pending CN108080475A (en) | 2016-02-29 | 2016-02-29 | The overlay film of sofa rack with means for correcting and punch die equipment integrating |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610112528.7A Active CN105728531B (en) | 2016-02-29 | 2016-02-29 | The overlay film and punch die equipment integrating of a kind of sofa rack |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711361724.9A Pending CN108080475A (en) | 2016-02-29 | 2016-02-29 | The overlay film of sofa rack with means for correcting and punch die equipment integrating |
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| CN109365591B (en) * | 2018-12-07 | 2023-09-15 | 浙江宏鼎实业有限公司 | Feeding and positioning device for steel belt |
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| JP2000094048A (en) * | 1998-09-24 | 2000-04-04 | Tube Foming Co Ltd | Forming device of hollow steering rack bar |
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| CN202290986U (en) * | 2011-09-15 | 2012-07-04 | 杭州希翼能源科技有限公司 | Punching machine for aluminum-coated case for lithium battery |
| CN205393271U (en) * | 2016-02-29 | 2016-07-27 | 李梦颖 | Tectorial membrane and integrative equipment of die of sofa rack |
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- 2016-02-29 CN CN201610112528.7A patent/CN105728531B/en active Active
- 2016-02-29 CN CN201711361731.9A patent/CN108097771A/en active Pending
- 2016-02-29 CN CN201711361724.9A patent/CN108080475A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203973683U (en) * | 2014-08-06 | 2014-12-03 | 浙江飞力科技股份有限公司 | A kind of sofa tooth bar rush film device |
| CN203976040U (en) * | 2014-08-06 | 2014-12-03 | 浙江飞力科技股份有限公司 | A kind of diaphragm pay-off of sofa tooth bar |
| CN203976039U (en) * | 2014-08-06 | 2014-12-03 | 浙江飞力科技股份有限公司 | A kind of film covering device of sofa tooth bar |
| CN104259255A (en) * | 2014-08-06 | 2015-01-07 | 浙江飞力科技股份有限公司 | Correction device of strip-shaped plate |
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| CN204873276U (en) * | 2015-08-26 | 2015-12-16 | 浙江三永机械有限公司 | Take -up device of real rail flow direction of packaging line light plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105728531A (en) | 2016-07-06 |
| CN105728531B (en) | 2018-01-12 |
| CN108080475A (en) | 2018-05-29 |
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