CN203976039U - A kind of film covering device of sofa tooth bar - Google Patents
A kind of film covering device of sofa tooth bar Download PDFInfo
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- CN203976039U CN203976039U CN201420440655.6U CN201420440655U CN203976039U CN 203976039 U CN203976039 U CN 203976039U CN 201420440655 U CN201420440655 U CN 201420440655U CN 203976039 U CN203976039 U CN 203976039U
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Abstract
Description
技术领域technical field
本实用新型属于机械技术领域,涉及一种覆膜装置,特别是一种沙发齿条的覆膜装置。The utility model belongs to the technical field of machinery, and relates to a coating device, in particular to a coating device for sofa racks.
背景技术Background technique
现有沙发齿条的生产方式,一般是将铁片放入冲床冲压加工出具有锥形齿的沙发齿条,依靠人工裁剪相应长度的膜片包覆在沙发齿条的两边,从而完成沙发齿条的生产加工。The production method of the existing sofa rack is generally to put the iron sheet into the punch press to punch out the sofa rack with conical teeth, and rely on manual cutting of the corresponding length of the diaphragm to cover the two sides of the sofa rack, thereby completing the sofa rack. Strip production and processing.
经检索,如中国专利文献公开了一种沙发齿条包装用塑料带的切割机【专利号:ZL201310496297.0;授权公告号:CN103522322A】。这种沙发齿条包装用塑料带的切割机,所述切割机包括机架,所述机架沿水平方向固定有一个切割台,其特征在于,所述切割台上固设有一个牵引装置,所述牵引装置包括沿竖直方向设置的第一侧板和第二侧板,所述第一侧板的下端和第二侧板的下端均固定于所述的切割台上,所述第一侧板和第二侧板之间通过若干根横杆相固连,所述第一侧板和第二侧板上分别滑动连接有能够沿竖直方向移动的滑块一和滑块二。After searching, for example, Chinese patent literature discloses a cutting machine for plastic belts for sofa rack packaging [patent number: ZL201310496297.0; authorized announcement number: CN103522322A]. The cutting machine for the plastic belt used for sofa rack packaging, the cutting machine includes a frame, the frame is fixed with a cutting table along the horizontal direction, it is characterized in that a traction device is fixed on the cutting table, The traction device includes a first side plate and a second side plate arranged vertically, the lower end of the first side plate and the lower end of the second side plate are fixed on the cutting table, the first The side plate and the second side plate are fixedly connected by several cross bars, and the first side plate and the second side plate are respectively slidably connected with slider one and slider two capable of moving in the vertical direction.
该专利中公开的沙发齿条包装用塑料带的切割机尽管能够实现切割不同厚度的塑料带,通用性好,但是,还存在诸多不足,该切割机中没有覆膜装置,需人工将塑料带包在沙发齿条上,劳动强度高,因此,设计一种沙发齿条的覆膜装置是很有必要的。Although the cutting machine for plastic strips for sofa rack packaging disclosed in this patent can cut plastic strips of different thicknesses and has good versatility, it still has many shortcomings. There is no film covering device in this cutting machine, and the plastic strips need to be cut manually. Wrapping it on the sofa rack is labor-intensive, so it is necessary to design a coating device for the sofa rack.
发明内容Contents of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种沙发齿条的覆膜装置,该覆膜装置具有覆膜效果高、劳动强度低的特点。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a coating device for sofa racks, which has the characteristics of high coating effect and low labor intensity.
本实用新型的目的可通过下列技术方案来实现:一种沙发齿条的覆膜装置,该装置包括一机架,其特征在于,它还包括输送带、膜片输送轮、储膜件和覆膜件,上述的输送带位于机架上且输送带与能带动其移动的传动机构相联,上述膜片输送轮靠近于输送带出料端处,上述储膜件用于储存膜片,且膜片能搭接在上述的膜片输送轮上,上述的覆膜件位于输送带出料方向处且上述的膜片输送轮位于输送带与覆膜件之间,所述的覆膜件能将膜片输送轮处输送的膜片包覆在沙发齿条的两边沿处。The purpose of this utility model can be achieved through the following technical solutions: a film coating device for sofa racks, which includes a frame, and is characterized in that it also includes a conveyor belt, a diaphragm conveying wheel, a film storage part and a film coating device. Membrane, the above-mentioned conveyor belt is located on the frame and the conveyor belt is connected with the transmission mechanism that can drive it to move, the above-mentioned diaphragm conveying wheel is close to the discharge end of the conveyor belt, the above-mentioned film storage part is used to store the diaphragm, and The diaphragm can be lapped on the above-mentioned diaphragm conveying wheel, the above-mentioned film covering part is located at the discharge direction of the conveyor belt and the above-mentioned film conveying wheel is located between the conveyor belt and the film covering part, and the above-mentioned film covering part can Wrap the film conveyed by the film conveying wheel on the two edges of the sofa rack.
本沙发齿条的覆膜装置的工作原理如下,操作员将一卷膜片放在储膜件上,将膜片的一端固定在膜片输送轮上,通过传动机构带动输送带一起转动,随着输送带的转动,可将沙发齿条输送到覆膜件处,通过控制膜片输送轮转动,可将膜片输送到覆膜件处,通过覆膜件将膜片包覆在沙发齿条上。The working principle of the film covering device of the sofa rack is as follows. The operator puts a roll of film on the film storage part, fixes one end of the film on the film conveying wheel, and drives the conveyor belt to rotate together through the transmission mechanism. With the rotation of the conveyor belt, the sofa rack can be transported to the film covering part, and the diaphragm can be transported to the film covering part by controlling the rotation of the diaphragm conveying wheel, and the film can be wrapped on the sofa rack by the film covering part superior.
所述的传动机构包括电机、主动轮和从动轮,上述的电机固连在机架上,上述的主动轮和从动轮均连接在机架上且能转动,上述的主动轮与电机的转轴固连,上述的输送带呈环形且套在主动轮和从动轮上。The transmission mechanism includes a motor, a driving wheel and a driven wheel, the above-mentioned motor is fixedly connected on the frame, the above-mentioned driving wheel and the driven wheel are connected on the frame and can rotate, the above-mentioned driving wheel is fixed to the rotating shaft of the motor Even, the above-mentioned conveyer belt is annular and is enclosed within on the driving wheel and the driven wheel.
当需输送沙发齿条时,控制电机的转轴带动主动轮一起转动,主动轮通过输送带带动从动轮一起转动,随着输送带的转动,可将沙发齿条输送到覆膜件处。When the sofa rack needs to be transported, the rotating shaft of the control motor drives the driving wheel to rotate together, and the driving wheel drives the driven wheel to rotate together through the conveyor belt. With the rotation of the conveyor belt, the sofa rack can be transported to the film-coated part.
所述的覆膜件包括固连在机架上的支架,所述支架上具有导轨,所述支架上位于被输送沙发齿条的两侧均具有成型轮:左成型轮和右成型轮,所述左成型轮的侧部具有覆膜部一,所述右成型轮的侧部具有覆膜部二且覆膜部一与覆膜部二正对,所述的机架上具有覆膜驱动件,所述的机架上还连接有驱动齿轮,所述覆膜驱动件与驱动齿轮相联,所述机架内还具有传动齿轮组一和传动齿轮组二,所述传动齿轮组一和传动齿轮组二的输入端均与驱动齿轮相联,所述传动齿轮组一的输出端与左成型轮相联,所述传动齿轮组二的输出端与右成型轮相联,上述驱动齿轮转动的过程中通过传动齿轮组一和传动齿轮组二能够使左成型轮和右成型轮同时向被输送的沙发齿条处移动或者同时向远离沙发齿条处移动。The film covering part includes a bracket fixedly connected to the frame, and the bracket has a guide rail, and the bracket is located on both sides of the sofa rack to be transported. There are forming wheels: a left forming wheel and a right forming wheel. The side of the left forming wheel has a coating part 1, the side of the right forming wheel has a coating part 2 and the coating part 1 is opposite to the coating part 2, and the frame has a coating driving part , the frame is also connected with a driving gear, and the film-covering driving member is connected with the driving gear, and the frame also has a transmission gear set one and a transmission gear set two, and the transmission gear set one and the transmission gear set The input end of the gear set two is connected with the driving gear, the output end of the transmission gear set one is connected with the left forming wheel, the output end of the transmission gear set two is connected with the right forming wheel, and the above-mentioned driving gear rotates In the process, the transmission gear set one and the transmission gear set two can make the left forming wheel and the right forming wheel move to the conveyed sofa rack or simultaneously move away from the sofa rack.
当需将膜片包覆在沙发齿条上时,通过覆膜驱动件带动驱动齿轮一起转动,驱动齿轮带动传动齿轮组一一起转动,传动齿轮组一带动左成型轮一起转动,同时,驱动齿轮带动传动齿轮组二一起转动,传动齿轮组二带动右成型轮一起转动,随着左成型轮和右成型轮一起转动,可将膜片包覆在沙发齿条上。When it is necessary to cover the diaphragm on the sofa rack, the drive gear is driven to rotate together by the film-coated driving part, the drive gear drives the transmission gear set to rotate together, the drive gear set drives the left forming wheel to rotate together, and at the same time, the drive gear Drive the transmission gear set two to rotate together, and the transmission gear set two drives the right forming wheel to rotate together. With the left forming wheel and the right forming wheel rotating together, the diaphragm can be coated on the sofa rack.
所述的覆膜部一为呈环形凹入左成型轮边沿处的环形凹槽,所述覆膜部一的横截面呈V形,所述的覆膜部二为呈环形凹入右成型轮边沿处的环形凹槽,所述覆膜部二的横截面呈V形。The first coating part is an annular groove recessed into the edge of the left forming wheel, the cross section of the first coating part is V-shaped, and the second coating part is recessed into the right forming wheel in a ring shape. The annular groove at the edge, the cross-section of the coating part 2 is V-shaped.
覆膜部一为环形凹槽和覆膜部为环形凹槽二,采用该结构,可对膜片起导向作用,使膜片包覆在沙发齿条上,确保覆膜的质量。The film covering part one is an annular groove and the film covering part is an annular groove two. With this structure, the diaphragm can be guided to wrap the diaphragm on the sofa rack to ensure the quality of the film covering.
所述传动齿轮组一包括左齿轮一、换向轮一和左齿轮二,上述的左齿轮一、换向轮一和左齿轮二均连接在支架上且能转动,左齿轮一与驱动齿轮相啮合,且换向轮一分别与左齿轮一、左齿轮二相啮合。Described transmission gear set one comprises left gear one, reversing wheel one and left gear two, and above-mentioned left gear one, reversing wheel one and left gear two are all connected on the support and can rotate, and left gear one is connected with driving gear Mesh, and reversing wheel 1 meshes with left gear 1 and left gear 2 respectively.
通过驱动齿轮带动左齿轮一一起转动,左齿轮一带动换向轮一一起转动,换向轮一带动左齿轮二一起转动,采用该结构,可实现左齿轮一和左齿轮二同步、同向转动。The drive gear drives the left gear one to rotate together, the left gear one drives the reversing wheel one to rotate together, and the reversing wheel one drives the left gear two to rotate together. With this structure, the left gear one and the left gear two can be synchronized and rotate in the same direction .
所述传动齿轮组二包括右齿轮一、换向轮二、右齿轮二和换向轮三,上述的右齿轮一、换向轮二、右齿轮二和换向轮三均连接在支架上且能转动,换向轮二与驱动齿轮相啮合,右齿轮一与换向轮二相啮合,换向轮三与右齿轮一相啮合,右齿轮二与换向轮三相啮合。Described transmission gear set two comprises right gear one, reversing wheel two, right gear two and reversing wheel three, and above-mentioned right gear one, reversing wheel two, right gear two and reversing wheel three are all connected on the support and Can rotate, reversing wheel two is meshed with drive gear, and right gear one is meshed with reversing wheel two, and reversing wheel three is meshed with right gear one, and right gear two is meshed with reversing wheel three.
通过驱动齿轮带动换向轮二一起转动,换向轮二带动右齿轮一一起转动,右齿轮一带动换向轮三一起转动,换向轮三带动右齿轮二一起转动,采用该结构,可实现右齿轮一和右齿轮二同步、同向转动。The drive gear drives the reversing wheel 2 to rotate together, the reversing wheel 2 drives the right gear 1 to rotate together, the right gear 1 drives the reversing wheel 3 to rotate together, and the reversing wheel 3 drives the right gear 2 to rotate together. With this structure, the The right gear one and the right gear two are synchronous and rotate in the same direction.
所述左成型轮的数量为两个且两个左成型轮沿导轨同步移动,所述右成型轮的数量为两个且两个右成型轮沿导轨同步移动。The number of the left forming wheels is two and the two left forming wheels move synchronously along the guide rail; the number of the right forming wheels is two and the two right forming wheels move synchronously along the guide rail.
通过两个左成型轮和两个右成型轮同步移动,可确保沙发齿条的覆膜作业稳定、可靠。Through the synchronous movement of the two left forming wheels and the two right forming wheels, it can ensure the stable and reliable coating operation of the sofa rack.
所述两个左成型轮以及两个右成型轮支架具有一刀架,所述刀架处具有切刀气缸,切刀气缸的活塞杆上固连有用于切割膜片的刀片。The two left forming wheels and the two right forming wheel brackets have a knife rest, and the knife rest is provided with a cutter cylinder, and a blade for cutting the diaphragm is fixedly connected to the piston rod of the cutter cylinder.
当需将膜片切断时,控制气缸的活塞杆向下移动,切刀气缸的活塞杆带动刀片向下移动,随着刀片的逐渐向下移动,可将膜片切断。When the diaphragm needs to be cut off, the piston rod of the control cylinder moves downward, and the piston rod of the cutter cylinder drives the blade to move downward. As the blade moves downward gradually, the diaphragm can be cut off.
所述传动齿轮组二上还固连有传动轮一,所述机架上沿竖直方向轴向固连有传动轴,所述传动轴的下端固连有传动轮二,上述的传动轮一与传动轮二通过链条相联,所述传动轴上端固连有主动锥齿轮,所述膜片输送轮的两侧具有凸出的连接部,上述的两个连接部分别连接在机架的两侧,所述伸出机架的连接部处固连有从动锥齿轮且从动锥齿轮与上述的主动锥齿轮相啮合。The transmission gear set 2 is also fixedly connected with the transmission wheel 1, and the transmission shaft is fixedly connected with the transmission shaft along the vertical direction on the described frame, and the transmission wheel 2 is fixedly connected with the lower end of the transmission shaft. The above-mentioned transmission wheel 1 It is connected with the transmission wheel 2 through a chain. The upper end of the transmission shaft is fixedly connected with a driving bevel gear. Both sides of the diaphragm conveying wheel have protruding connecting parts. The above two connecting parts are respectively connected to the two sides of the frame. On the side, the connecting portion of the protruding frame is fixedly connected with a driven bevel gear and the driven bevel gear meshes with the above-mentioned driving bevel gear.
当需输送膜片时,覆膜驱动件通过传动齿轮组二带动传动轮一一起转动,传动轮一通过链条带动传动轮二一起转动,传动轮二带动传动轴一起转动,传动轴带动主动锥齿轮一起转动,主动锥齿轮带动从动锥齿轮一起转动,从动锥齿轮带动膜片输送轮一起转动。When the diaphragm needs to be transported, the driving part of the coating drives the transmission wheel 1 to rotate together through the transmission gear set 2, and the transmission wheel 1 drives the transmission wheel 2 to rotate together through the chain, and the transmission wheel 2 drives the transmission shaft to rotate together, and the transmission shaft drives the active bevel gear Rotate together, the driving bevel gear drives the driven bevel gear to rotate together, and the driven bevel gear drives the diaphragm conveying wheel to rotate together.
所述机架上还设有一根连杆,所述连杆的一端铰接在机架上,所述连杆的另一端具有能转动的压紧轮,上述压紧轮在重力作用下能抵靠在输送带的出料处。The frame is also provided with a connecting rod, one end of the connecting rod is hinged on the frame, and the other end of the connecting rod has a rotatable pinch wheel, and the above pinch wheel can lean against under the action of gravity. At the discharge of the conveyor belt.
当需输送沙发齿条时,通过压紧轮对沙发齿条进行导向,使沙发齿条能顺利进入到覆膜部一和覆膜部二之间,确保沙发齿条覆膜的作业正常进行。When the sofa rack needs to be transported, the sofa rack is guided by the pressing wheel, so that the sofa rack can smoothly enter between the first and second coating parts to ensure the normal operation of the sofa rack coating.
所述压紧轮呈圆盘状,所述压紧轮周向的边沿具有呈环形凹入的避齿槽。The pressing wheel is in the shape of a disk, and the circumferential edge of the pressing wheel has an annular recessed tooth avoidance groove.
压紧轮为圆盘状且具有避齿槽,采用该结构,可使压紧轮能随着输送带一起转动,且可防止沙发齿条的齿防损,结构合理。The pressing wheel is in the shape of a disc and has tooth grooves. With this structure, the pressing wheel can rotate together with the conveyer belt, and the teeth of the sofa rack can be prevented from being damaged, and the structure is reasonable.
与现有技术相比,本沙发齿条的覆膜装置具有以下优点:Compared with the prior art, the coating device of the sofa rack has the following advantages:
1、本实用新型采用膜片输送轮将膜片输送到左成型轮和右成型轮之间,通过左成型轮和右成型轮将膜片包覆在沙发齿条上,可实现覆膜作业的连续生产,替代人工操作,覆膜效率高、劳动强度低。1. The utility model uses the diaphragm conveying wheel to transport the diaphragm between the left forming wheel and the right forming wheel, and wraps the diaphragm on the sofa rack through the left forming wheel and the right forming wheel, so that the film covering operation can be realized Continuous production, instead of manual operation, high film lamination efficiency and low labor intensity.
2、通过切刀气缸的活塞杆带动刀片向下移动,可将膜片切断,确保膜片尺寸精准,生产效率高。2. The piston rod of the cutter cylinder drives the blade to move downwards, which can cut off the diaphragm to ensure the precise size of the diaphragm and high production efficiency.
3、覆膜部一为环形凹槽和覆膜部为环形凹槽二,采用该结构,可对膜片起导向作用,使膜片包覆在沙发齿条上,合格率高。3. The film coating part 1 is an annular groove and the film coating part is an annular groove 2. This structure can guide the diaphragm so that the diaphragm covers the sofa rack, and the pass rate is high.
4、通过压紧轮对沙发齿条进行导向,使沙发齿条能顺利进入到覆膜部一和覆膜部二之间,覆膜装置工作稳定性好。4. The sofa rack is guided by the pressing wheel, so that the sofa rack can smoothly enter between the first film covering part and the second film covering part, and the film covering device has good working stability.
附图说明Description of drawings
图1是本沙发齿条的覆膜装置的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the coating device of the sofa rack.
图2是本沙发齿条的覆膜装置拆去部分零件的立体结构示意图。Fig. 2 is a three-dimensional structure schematic diagram of the coating device of the sofa rack with some parts removed.
图3是本沙发齿条的覆膜装置拆去部分零件的平面结构示意图。Fig. 3 is a schematic plan view of the film covering device of the sofa rack with some parts removed.
图4是本沙发齿条的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the sofa rack.
图中,1、机架;2、储膜件;3、主动轮;4、膜片输送轮;5、链条;6、覆膜驱动件;7、传动轮一;8、左成型轮;8a、覆膜部一;9、刀片;10、切刀气缸;11、刀架;12、右成型轮;12a、覆膜部二;13、压紧轮;13a、避齿槽;14、连杆;15、输送带;16、从动轮;17、左齿轮二;18、转轴二;19、换向轮一;20、左齿轮一;21、转轴一;22、驱动齿轮;23、换向轮二;24、转轴三;25、右齿轮一;26、换向轮三;27、转轴四;28、右齿轮二;29、传动轮二;30、传动轴;31、主动锥齿轮;32、从动锥齿轮;33、膜片;34、沙发齿条。In the figure, 1. Rack; 2. Film storage part; 3. Driving wheel; 4. Diaphragm conveying wheel; 5. Chain; 1. Laminating part 1; 9. Blade; 10. Cutter cylinder; 11. Knife rest; 12. Right forming wheel; 12a. Laminating part 2; 13. Pressing wheel; 15, conveyor belt; 16, driven wheel; 17, left gear two; 18, rotating shaft two; 19, reversing wheel one; 20, left gear one; 21, rotating shaft one; 22, driving gear; 23, reversing wheel Two; 24, rotating shaft three; 25, right gear one; 26, reversing wheel three; 27, rotating shaft four; 28, right gear two; 29, transmission wheel two; 30, transmission shaft; 31, driving bevel gear; 32, Driven bevel gear; 33, diaphragm; 34, sofa rack.
具体实施方式Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
如图1、图4所示,本沙发齿条的覆膜装置,该装置包括一机架1,它还包括输送带15、膜片输送轮4、储膜件2和覆膜件,输送带15位于机架1上且输送带15与能带动其移动的传动机构相联,膜片输送轮4靠近于输送带15出料端处,膜片输送轮4表面为滚花结构,可防止膜片33打滑;储膜件2用于储存膜片33,且膜片33能搭接在膜片输送轮4上,覆膜件位于输送带15出料方向处且膜片输送轮4位于输送带15与覆膜件之间,覆膜件能将膜片输送轮4处输送的膜片33包覆在沙发齿条34的两边沿处。As shown in Fig. 1 and Fig. 4, the coating device of the sofa rack includes a frame 1, which also includes a conveyor belt 15, a diaphragm conveying wheel 4, a film storage part 2 and a film coating part, and the conveyor belt 15 is located on the frame 1 and the conveyor belt 15 is connected with the transmission mechanism that can drive it to move. The diaphragm conveying wheel 4 is close to the discharge end of the conveyor belt 15. The surface of the diaphragm conveying wheel 4 is a knurled structure, which can prevent the membrane The sheet 33 slips; the film storage part 2 is used to store the film 33, and the film 33 can be overlapped on the film delivery wheel 4, the film covering part is located at the discharge direction of the conveyor belt 15 and the film delivery wheel 4 is located on the conveyor belt Between 15 and the film-covering part, the film-covering part can wrap the film 33 conveyed by the film delivery wheel 4 at the two edges of the sofa rack 34.
如图1所示,传动机构包括电机、主动轮3和从动轮16,电机固连在机架1上,电机通过螺栓连接的方式固连在机架1上;主动轮3和从动轮16均连接在机架1上且能转动,主动轮3与电机的转轴固连,主动轮3通过联轴器和电机的转轴固连;输送带15呈环形且套在主动轮3和从动轮16上。As shown in Figure 1, the transmission mechanism includes a motor, a driving wheel 3 and a driven wheel 16, the motor is fixedly connected on the frame 1, and the motor is fixedly connected on the frame 1 by means of bolt connection; the driving wheel 3 and the driven wheel 16 are all Connected on the frame 1 and capable of rotation, the driving wheel 3 is fixedly connected with the rotating shaft of the motor, and the driving wheel 3 is fixedly connected with the rotating shaft of the motor through a coupling; the conveyor belt 15 is annular and is sleeved on the driving wheel 3 and the driven wheel 16 .
如图1、图2所示,覆膜件包括固连在机架1上的支架,支架通过螺栓连接的方式固连在机架1上;支架上具有导轨,导轨通过螺栓连接的方式固连在支架上;支架上位于被输送沙发齿条34的两侧均具有成型轮:左成型轮8和右成型轮12,左成型轮8的侧部具有覆膜部一8a,右成型轮12的侧部具有覆膜部二12a且覆膜部一8a与覆膜部二12a正对,机架1上具有覆膜驱动件6,覆膜驱动件6通过螺栓连接的方式固连在机架1上,在本实施例中,覆膜驱动件6采用市场上可以买到的步进电机;机架1上还连接有驱动齿轮22,覆膜驱动件6与驱动齿轮22相联,驱动齿轮22通过键连接的方式固定在覆膜驱动件6上;机架1内还具有传动齿轮组一和传动齿轮组二,传动齿轮组一和传动齿轮组二的输入端均与驱动齿轮22相联,传动齿轮组一的输出端与左成型轮8相联,传动齿轮组二的输出端与右成型轮12相联,驱动齿轮22转动的过程中通过传动齿轮组一和传动齿轮组二能够使左成型轮8和右成型轮12同时向被输送的沙发齿条34处移动或者同时向远离沙发齿条34处移动,随着左成型轮8和右成型轮12一起转动,可将膜片33包覆在沙发齿条34上。As shown in Figure 1 and Figure 2, the film-covered part includes a bracket fixed on the frame 1, and the bracket is fixed on the frame 1 by bolt connection; there is a guide rail on the bracket, and the guide rail is fixed by bolt connection On the support; the both sides of the sofa rack 34 being transported on the support have forming wheels: left forming wheel 8 and right forming wheel 12, the side of the left forming wheel 8 has a coating part-8a, the right forming wheel 12 The side part has the second coating part 12a and the first coating part 8a is opposite to the second coating part 12a. There is a coating driving part 6 on the frame 1, and the coating driving part 6 is fixedly connected to the frame 1 by means of bolt connection. On, in this embodiment, the film driving part 6 adopts a stepping motor available on the market; the frame 1 is also connected with a driving gear 22, and the film driving part 6 is connected with the driving gear 22, and the driving gear 22 It is fixed on the film-covering driving member 6 by means of a key connection; a transmission gear set one and a transmission gear set two are also arranged in the frame 1, and the input ends of the transmission gear set one and the transmission gear set two are all connected with the drive gear 22, The output end of the transmission gear set one is connected with the left forming wheel 8, and the output end of the transmission gear set two is connected with the right forming wheel 12. During the rotation of the driving gear 22, the transmission gear set one and the transmission gear set two can make the left Forming wheel 8 and right forming wheel 12 move to the sofa rack 34 that is conveyed simultaneously or move away from sofa rack 34 simultaneously, along with left forming wheel 8 and right forming wheel 12 rotating together, diaphragm 33 can be wrapped Cover on the sofa rack 34.
如图1所示,覆膜部一8a为呈环形凹入左成型轮8边沿处的环形凹槽,覆膜部一8a的横截面呈V形,覆膜部二12a为呈环形凹入右成型轮12边沿处的环形凹槽,覆膜部二12a的横截面呈V形,采用该结构,可对膜片33起导向作用,使膜片33包覆在沙发齿条34上,确保覆膜的质量。As shown in Figure 1, the coating part 1 8a is an annular groove recessed into the edge of the left forming wheel 8 in an annular shape, the cross section of the coating part 8a is V-shaped, and the coating part 2 12a is annularly recessed The annular groove at the edge of the molding wheel 12, the cross-section of the film covering part 12a is V-shaped, adopts this structure, can play a guiding role to the diaphragm 33, so that the diaphragm 33 is wrapped on the sofa rack 34, ensuring the covering film quality.
如图1、图2所示,传动齿轮组一包括左齿轮一20、换向轮一19和左齿轮二17,左齿轮一20、换向轮一19和左齿轮二17均连接在支架上且能转动,左齿轮一20通过转轴一21固定在支架上,换向轮一19通过第一转轴固定在支架上,左齿轮二17通过转轴二18固定在支架上;左齿轮一20与驱动齿轮22相啮合,且换向轮一19分别与左齿轮一20、左齿轮二17相啮合。As shown in Fig. 1 and Fig. 2, transmission gear set one includes left gear one 20, reversing wheel one 19 and left gear two 17, and left gear one 20, reversing wheel one 19 and left gear two 17 are all connected on the bracket And can rotate, and left gear one 20 is fixed on the support by rotating shaft one 21, and reversing wheel one 19 is fixed on the support by the first rotating shaft, and left gear two 17 is fixed on the support by rotating shaft two 18; The gears 22 are meshed, and the reversing wheel one 19 is meshed with the left gear one 20 and the left gear two 17 respectively.
如图1、图2所示,传动齿轮组二包括右齿轮一25、换向轮二23、右齿轮二28和换向轮三26,右齿轮一25、换向轮二23、右齿轮二28和换向轮三26均连接在支架上且能转动,换向轮二23通过第二转轴固定在支架上,右齿轮一25通过转轴三24固定在支架上,换向轮三26通过第三转轴固定在支架上,右齿轮二28通过转轴四27固定在支架上;换向轮二23与驱动齿轮22相啮合,右齿轮一25与换向轮二23相啮合,换向轮三26与右齿轮一25相啮合,右齿轮二28与换向轮三26相啮合。As shown in Fig. 1 and Fig. 2, transmission gear set two comprises right gear one 25, reversing wheel two 23, right gear two 28 and reversing wheel three 26, right gear one 25, reversing wheel two 23, right gear two 28 and reversing wheel three 26 are all connected on the support and can rotate, and reversing wheel two 23 are fixed on the support by the second rotating shaft, and right gear one 25 is fixed on the support by rotating shaft three 24, and reversing wheel three 26 passes through the second rotating shaft. Three rotating shafts are fixed on the support, and right gear two 28 are fixed on the support by rotating shaft four 27; Mesh with right gear one 25, and right gear two 28 are meshed with reversing wheel three 26.
如图1、图2所示,左成型轮8的数量为两个且两个左成型轮8沿导轨同步移动,靠近出料端处的左成型轮8固定在转轴一21的上端,远离出料端处的左成型轮8固定在转轴二18的上端,采用该结构,可实现左齿轮一20和左齿轮二17同步、同向转动;右成型轮12的数量为两个且两个右成型轮12沿导轨同步移动,靠近出料端处的右成型轮12固定在转轴三24的上端,远离出料端处的右成型轮12固定在转轴四27的上端,采用该结构,可实现右齿轮一25和右齿轮二28同步、同向转动。As shown in Figures 1 and 2, the number of left forming wheels 8 is two and the two left forming wheels 8 move synchronously along the guide rails. The left forming wheel 8 at the material end is fixed on the upper end of the rotating shaft 2 18. With this structure, the left gear 1 20 and the left gear 2 17 can be synchronized and rotate in the same direction; the number of the right forming wheels 12 is two and two right The forming wheel 12 moves synchronously along the guide rail, the right forming wheel 12 near the discharge end is fixed on the upper end of the rotating shaft 3 24, and the right forming wheel 12 far away from the discharging end is fixed on the upper end of the rotating shaft 4 27. With this structure, the Right gear one 25 and right gear two 28 are synchronized and rotate in the same direction.
如图1所示,两个左成型轮8以及两个右成型轮12支架具有一刀架11,刀架11通过螺栓连接的方式固连在机架1上;刀架11处具有切刀气缸10,切刀气缸10通过螺栓连接的方式固连在刀架11处;切刀气缸10的活塞杆上固连有用于切割膜片33的刀片9,刀片9通过螺栓连接的方式固连在切刀气缸10的活塞杆端部。As shown in Figure 1, two left forming wheels 8 and two right forming wheels 12 supports have a knife rest 11, and the knife rest 11 is fixedly connected on the frame 1 by means of bolt connection; the knife rest 11 has a cutter cylinder 10 , the cutter cylinder 10 is fixedly connected to the knife rest 11 by means of bolt connection; the blade 9 for cutting the diaphragm 33 is fixedly connected to the piston rod of the cutter cylinder 10, and the blade 9 is fixedly connected to the cutter by means of bolt connection. The end of the piston rod of the cylinder 10.
如图1、图3所示,传动齿轮组二上还固连有传动轮一7,传动轮一7通过键连接的方式固定在转轴三24上;机架1上沿竖直方向轴向固连有传动轴30,传动轴30的下端固连有传动轮二29,传动轮二29通过键连接的方式固定在传动轴30的下端;传动轮一7与传动轮二29通过链条5相联,传动轴30上端固连有主动锥齿轮31,主动锥齿轮31通过键连接的方式固定在传动轴30的上端;膜片输送轮4的两侧具有凸出的连接部,两个连接部分别连接在机架1的两侧,伸出机架1的连接部处固连有从动锥齿轮32且从动锥齿轮32与主动锥齿轮31相啮合。As shown in Fig. 1 and Fig. 3, the transmission gear set 2 is also fixedly connected with a transmission wheel 1 7, and the transmission wheel 1 7 is fixed on the rotating shaft 3 24 by a key connection; Be connected with transmission shaft 30, the lower end of transmission shaft 30 is fixedly connected with transmission wheel two 29, and transmission wheel two 29 is fixed on the lower end of transmission shaft 30 by the mode of key connection; Transmission wheel one 7 is connected with transmission wheel two 29 by chain 5 The upper end of the transmission shaft 30 is fixedly connected with the driving bevel gear 31, and the driving bevel gear 31 is fixed on the upper end of the transmission shaft 30 through a key connection; both sides of the diaphragm conveying wheel 4 have protruding connecting parts, and the two connecting parts are respectively Connected to both sides of the frame 1 , a driven bevel gear 32 is fixedly connected to the connecting portion protruding from the frame 1 , and the driven bevel gear 32 meshes with the driving bevel gear 31 .
如图1所示,机架1上还设有一根连杆14,连杆14的一端铰接在机架1上,连杆14的另一端具有能转动的压紧轮13,压紧轮13在重力作用下能抵靠在输送带15的出料处,采用该结构,可对沙发齿条34起到导向作用。As shown in Figure 1, a connecting rod 14 is also provided on the frame 1, and one end of the connecting rod 14 is hinged on the frame 1, and the other end of the connecting rod 14 has a rotatable pinch wheel 13, and the pinch wheel 13 is on the Under the action of gravity, it can lean against the discharge place of the conveyor belt 15, and adopt this structure, which can play a guiding role for the sofa rack 34.
如图1所示,压紧轮13呈圆盘状,压紧轮13周向的边沿具有呈环形凹入的避齿槽13a,可使压紧轮13能随着输送带15一起转动,且可防止沙发齿条34的齿防损,结构合理。As shown in Figure 1, the pressing wheel 13 is disc-shaped, and the circumferential edge of the pressing wheel 13 has an annular recessed tooth avoidance groove 13a, so that the pressing wheel 13 can rotate together with the conveyor belt 15, and The teeth of the sofa rack 34 can be prevented from being damaged, and the structure is reasonable.
本沙发齿条的覆膜装置的工作原理如下,操作员将一卷膜片33放在储膜件2上,将膜片33固定在膜片输送轮4上且膜片33的一端处于左成型轮8和右成型轮12之间,控制电机的转轴带动主动轮3一起转动,主动轮3通过输送带15带动从动轮16一起转动,随着输送带15的转动和压紧轮13对沙发齿条34的导向,将沙发齿条34输送到左成型轮8和右成型轮12之间;控制覆膜驱动件6带动驱动齿轮22一起转动,驱动齿轮22带动左齿轮一20一起转动,左齿轮一20带动换向轮一19一起转动,换向轮一19带动左齿轮二17一起转动,同时,驱动齿轮22带动换向轮二23一起转动,换向轮二23带动右齿轮一25一起转动,右齿轮一25带动换向轮三26一起转动,换向轮三26带动右齿轮二28一起转动,转轴一21、转轴二18、转轴三24和转轴四27可同步、同向转动,从而实现两个左成型轮8和两个右成型轮12一起转动;同时,驱动齿轮22带动换向轮二23一起转动,换向轮二23带动右齿轮一25一起转动,右齿轮一25带动转轴三24一起转动,转轴三24带动传动轮一7一起转动,传动轮一7通过链条5带动传动轮二29一起转动,传动轮二29带动传动轴30一起转动,传动轴30带动主动锥齿轮31一起转动,主动锥齿轮31带动从动锥齿轮32一起转动,从动锥齿轮32带动膜片输送轮4一起转动,随着左成型轮8和右成型轮12一起转动,将膜片33包覆在沙发齿条34上;控制切刀气缸10的活塞杆向下移动,切刀气缸10的活塞杆带动刀片9向下移动,随着刀片9的逐渐向下移动,可将膜片33切断,完成单个沙发齿条34的覆膜作业。The working principle of the laminating device of the sofa rack is as follows. The operator puts a roll of film 33 on the film storage part 2, fixes the film 33 on the film conveying wheel 4 and one end of the film 33 is in the left-hand position. Between the wheel 8 and the right forming wheel 12, the rotating shaft of the control motor drives the driving wheel 3 to rotate together, and the driving wheel 3 drives the driven wheel 16 to rotate together through the conveyor belt 15. With the rotation of the conveyor belt 15 and the pressing wheel 13, the sofa gear The guiding of bar 34, sofa rack 34 is delivered between left forming wheel 8 and right forming wheel 12; One 20 drives reversing wheel one 19 to rotate together, and reversing wheel one 19 drives left gear two 17 to rotate together, and simultaneously, driving gear 22 drives reversing wheel two 23 to rotate together, and reversing wheel two 23 drives right gear one 25 to rotate together , right gear one 25 drives reversing wheel three 26 to rotate together, and reversing wheel three 26 drives right gear two 28 to rotate together, rotating shaft one 21, rotating shaft two 18, rotating shaft three 24 and rotating shaft four 27 can synchronously, rotate in the same direction, thereby Realize two left forming wheels 8 and two right forming wheels 12 to rotate together; Simultaneously, driving gear 22 drives reversing wheel 2 23 to rotate together, and reversing wheel 2 23 drives right gear 1 25 to rotate together, and right gear 1 25 drives rotating shaft Three 24 rotate together, rotating shaft three 24 drive transmission wheel one 7 to rotate together, transmission wheel one 7 drives transmission wheel two 29 to rotate together by chain 5, transmission wheel two 29 drives transmission shaft 30 to rotate together, transmission shaft 30 drives active bevel gear 31 Rotate together, the driving bevel gear 31 drives the driven bevel gear 32 to rotate together, the driven bevel gear 32 drives the diaphragm conveying wheel 4 to rotate together, as the left forming wheel 8 and the right forming wheel 12 rotate together, the diaphragm 33 is coated On the sofa rack 34; control the piston rod of the cutter cylinder 10 to move downward, the piston rod of the cutter cylinder 10 drives the blade 9 to move downward, and as the blade 9 gradually moves downward, the diaphragm 33 can be cut off. Finish the laminating operation of single sofa rack 34.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
Claims (10)
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| CN201420440655.6U CN203976039U (en) | 2014-08-06 | 2014-08-06 | A kind of film covering device of sofa tooth bar |
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| CN201420440655.6U CN203976039U (en) | 2014-08-06 | 2014-08-06 | A kind of film covering device of sofa tooth bar |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563944A (en) * | 2016-02-29 | 2016-05-11 | 浙江飞力科技股份有限公司 | Sofa toothed bar coating method |
| CN105665506A (en) * | 2016-02-29 | 2016-06-15 | 浙江飞力科技股份有限公司 | Assembly line machining method for sofa rack |
| CN105729938A (en) * | 2016-02-29 | 2016-07-06 | 李梦颖 | Film covering equipment for sofa rack |
| CN106820734A (en) * | 2017-03-30 | 2017-06-13 | 浙江飞力科技股份有限公司 | Something or somebody to fall back on and the mechanical extending device of backrest ejection in function sofa |
| CN107297409A (en) * | 2016-02-29 | 2017-10-27 | 李梦颖 | A kind of process equipment of the sofa rack with side aligning gear and face aligning gear |
| CN108080475A (en) * | 2016-02-29 | 2018-05-29 | 李梦颖 | The overlay film of sofa rack with means for correcting and punch die equipment integrating |
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2014
- 2014-08-06 CN CN201420440655.6U patent/CN203976039U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563944A (en) * | 2016-02-29 | 2016-05-11 | 浙江飞力科技股份有限公司 | Sofa toothed bar coating method |
| CN105665506A (en) * | 2016-02-29 | 2016-06-15 | 浙江飞力科技股份有限公司 | Assembly line machining method for sofa rack |
| CN105729938A (en) * | 2016-02-29 | 2016-07-06 | 李梦颖 | Film covering equipment for sofa rack |
| CN107297409A (en) * | 2016-02-29 | 2017-10-27 | 李梦颖 | A kind of process equipment of the sofa rack with side aligning gear and face aligning gear |
| CN108080475A (en) * | 2016-02-29 | 2018-05-29 | 李梦颖 | The overlay film of sofa rack with means for correcting and punch die equipment integrating |
| CN108097771A (en) * | 2016-02-29 | 2018-06-01 | 李梦颖 | The overlay film of sofa rack with decompressor and punch die equipment integrating |
| CN106820734A (en) * | 2017-03-30 | 2017-06-13 | 浙江飞力科技股份有限公司 | Something or somebody to fall back on and the mechanical extending device of backrest ejection in function sofa |
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Address after: No. 30 Fenghuang Road, Dingqiao Town, Haining, Jiaxing City, Zhejiang Province, 314403 Patentee after: Zhejiang Feili Technology Co.,Ltd. Address before: No. 30 Fenghuang Road, Dingqiao Town, Haining, Jiaxing City, Zhejiang Province, 314403 Patentee before: ZHEJIANG FEILI TECHNOLOGY Co.,Ltd. |
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