CN108091421A - 热塑性聚酯弹性体绝缘护套机器人用复合电缆 - Google Patents

热塑性聚酯弹性体绝缘护套机器人用复合电缆 Download PDF

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CN108091421A
CN108091421A CN201711390146.1A CN201711390146A CN108091421A CN 108091421 A CN108091421 A CN 108091421A CN 201711390146 A CN201711390146 A CN 201711390146A CN 108091421 A CN108091421 A CN 108091421A
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core
layer
twisted
sheath
thermoplastic polyester
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何正寅
郑连元
梁国华
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Yangzhou Shuguang Cable Co Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0045—Cable-harnesses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors
    • H01B11/02—Cables with twisted pairs or quads
    • H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/02—Disposition of insulation
    • H01B7/0208—Cables with several layers of insulating material
    • H01B7/0216—Two layers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/1825—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1835—Sheaths comprising abrasive charges
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/186—Sheaths comprising longitudinal lapped non-metallic layers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875—Multi-layer sheaths
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1895—Internal space filling-up means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29—Protection against damage caused by extremes of temperature or by flame
    • H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/006—Constructional features relating to the conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/021—Features relating to screening tape per se

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  • Insulated Conductors (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)

Abstract

本发明涉及一种热塑性聚酯弹性体绝缘护套机器人用复合电缆。包括缆芯，缆芯外依次绕包有缆芯绕包层、内护层、镀锡铜丝+芳纶纤维屏蔽加强层、外护套，缆芯由动力线芯单元、信号传输线芯单元和缆芯填充层绞合组成，动力线芯单元由导体及导体外绕包绝缘层构成，信号传输单元由每两根单芯软绝缘线芯对绞成一个线对，由线对和填充材料绞合成线组，线组外面依次绕包聚酯带、屏蔽层构成。本发明工作安全可靠，寿命长，适应特殊使用环境。

Description

热塑性聚酯弹性体绝缘护套机器人用复合电缆
技术领域
本发明涉及一种电缆，尤其涉及一种热塑性聚酯弹性体绝缘护套机器人用复合电缆。
背景技术
随着工业化与信息化的深度融合，工业机器人在制造业生产中得到了广泛的应用。机器人的工作内容越来越复杂，应用场合越来越广泛，其使用的可移动电缆所承受的负荷也越来越大，对电缆使用的安全性、可靠性、持久性和经济性的要求也越来越高，普通机器人电缆已无法满足要求。因此，开发新型机器人电缆已势在必行。
发明内容
本发明的目的是为了克服上述不足之处，提供一种工作安全可靠，寿命长，适应特殊使用环境的热塑性聚酯弹性体绝缘护套机器人用复合电缆。
本发明的技术方案是：包括缆芯，缆芯外依次绕包有缆芯绕包层、内护层、镀锡铜丝+芳纶纤维屏蔽加强层、外护套，缆芯由动力线芯单元、信号传输线芯单元和填充材料绞合组成，动力线芯单元由导体及导体外绕包绝缘层构成，信号传输单元由每两根单芯软绝缘线芯对绞成一个线对，由线对和填充材料绞合成线组，线组外面依次绕包聚酯带、屏蔽层构成。
所述导体为组合导体，将特种特细合成纤维绞合成束，作为中心股将细铜线股线绞合在其外边，并采用复绞结构，从而提高导体的抗拉和抗弯曲性能。
所述绝缘层为热塑性聚酯弹性体（TPEE）材料层，该材料的配方为：硬段选择高硬度结晶性PBT，软段则选择非结晶性Tg的聚醚(聚乙二醇醚PEG、聚丙二醇醚PPG、聚丁二醇醚PTMG)或聚酯(聚丙交酯PLLA、聚乙交酯PGA、聚己内酯PCL、脂肪族聚酯)，所述填充材料为内含芳纶长丝加强筋的橡皮填芯。
所述绕包带为聚酯薄膜带，具有较高的机械强度和绝缘性。
所述内护层和外护套均采用无卤阻燃TPE材料层，在该无卤阻燃TPE材料层中加入了耐磨剂，增强内护层和外护套的耐磨性能。
本发明的有益效果是：将动力线芯单元、信号传输线芯单元置于同一缆芯中，结构新颖，制造简单，使用方便、经济实用。采用组合导体、橡皮填芯和聚酯带绕包，提高了产品的耐扭性能；信号传输线芯单元线芯采用对绞结构并绕包屏蔽层，缆芯外设置屏蔽加强层，屏蔽效果好，抗干扰性能强，有效避免了机器人因干扰产生误动作，同时提升了耐曲机械性能，工作安全可靠。设置TPEE材料绝缘层，无卤阻燃TPE材料内护层和外护套，使产品具有优异的耐候、耐磨、耐曲挠、耐温无卤阻燃等性能。
附图说明
图1是本发明的结构示意图。
图中1是动力线芯单元，1-1是组合导体，1-2是绝缘层，2是信号传输线芯单元，2-1是绝缘线芯，2-2是对绞线对，2-3是填充材料，2-4是聚酯带，2-5是屏蔽层，3是缆芯填充层，4是缆芯绕包层，5是内护层，6是屏蔽加强层，7是外护套。
具体实施方式
热塑性聚酯弹性体绝缘护套机器人用复合电缆，包括缆芯，缆芯外依次绕包有缆芯绕包层4、内护层5、镀锡铜丝+芳纶纤维屏蔽加强层6、外护套7，缆芯由动力线芯单元1、信号传输线芯单元2和缆芯填充层3绞合组成，动力线芯单元1由导体及导体外绕包绝缘层1-2构成，信号传输单元2由每两根单芯软绝缘线芯对绞成一个线对2-2，由线对2-2和填充材料2-3绞合成线组，线组外面依次绕包聚酯带2-4、屏蔽层2-5构成。
所述导体为组合导体1-1，将特种特细合成纤维绞合成束，作为中心股将细铜线股线绞合在其外边，并采用复绞结构，从而提高导体的抗拉和抗弯曲性能。
所述绝缘层1-2为热塑性聚酯弹性体（TPEE）材料层，该材料的配方为：硬段选择高硬度结晶性PBT，软段则选择非结晶性Tg的聚醚(聚乙二醇醚PEG、聚丙二醇醚PPG、聚丁二醇醚PTMG)或聚酯(聚丙交酯PLLA、聚乙交酯PGA、聚己内酯PCL、脂肪族聚酯)，所述填充材料为内含芳纶长丝加强筋的橡皮填芯。
所述缆芯绕包层4为聚酯薄膜带，具有较高的机械强度和绝缘性。
所述内护层5和外护套7均采用无卤阻燃TPE材料层，在该无卤阻燃TPE材料层中加入了耐磨剂，增强内护层和外护套的耐磨性能。
以上实施例仅用以说明本发明创造而并非限制本发明创造所描述的技术方案；因此，尽管本说明书参照上述的各个实施例对本发明创造已进行了详细的说明，但是，本领域的普通技术人员应当理解，仍然可以对本发明创造进行修改或等同替换；而一切不脱离本发明创造的精神和范围的技术方案及其改进，其均应涵盖在本发明创造的权利要求范围中。

Claims (5)

1.热塑性聚酯弹性体绝缘护套机器人用复合电缆，包括缆芯，缆芯外依次绕包有缆芯绕包层、内护层、镀锡铜丝+芳纶纤维屏蔽加强层、外护套，缆芯由动力线芯单元、信号传输线芯单元和缆芯填充层绞合组成，动力线芯单元由导体及导体外绕包绝缘层构成，信号传输单元由每两根单芯软绝缘线芯对绞成一个线对，由线对和填充材料绞合成线组，线组外面依次绕包聚酯带、屏蔽层构成。
2.根据权利要求1所述的热塑性聚酯弹性体绝缘护套机器人用复合电缆，其特征在于：所述导体为组合导体，将特种特细合成纤维绞合成束，作为中心股将细铜线股线绞合在其外边，并采用复绞结构，从而提高导体的抗拉和抗弯曲性能。
3.根据权利要求1所述的热塑性聚酯弹性体绝缘护套机器人用复合电缆，其特征在于：所述绝缘层为热塑性聚酯弹性体（TPEE）材料层，该材料的配方为：硬段选择高硬度结晶性PBT，软段则选择非结晶性Tg的聚醚(聚乙二醇醚PEG、聚丙二醇醚PPG、聚丁二醇醚PTMG)或聚酯(聚丙交酯PLLA、聚乙交酯PGA、聚己内酯PCL、脂肪族聚酯)，所述填充材料为内含芳纶长丝加强筋的橡皮填芯。
4.根据权利要求1所述的热塑性聚酯弹性体绝缘护套机器人用复合电缆，其特征在于：所述绕包带为聚酯薄膜带，具有较高的机械强度和绝缘性。
5.根据权利要求1所述的热塑性聚酯弹性体绝缘护套机器人用复合电缆，其特征在于：所述内护层和外护套均采用无卤阻燃TPE材料层，在该无卤阻燃TPE材料层中加入了耐磨剂，增强内护层和外护套的耐磨性能。
CN201711390146.1A 2017-12-20 2017-12-20 热塑性聚酯弹性体绝缘护套机器人用复合电缆 Pending CN108091421A (zh)

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CN110491557A (zh) * 2019-09-11 2019-11-22 苏州科宝光电科技有限公司 伺服电机动态电缆
CN112750568A (zh) * 2020-12-25 2021-05-04 深圳市越疆科技有限公司 协作机器人系统及其外部集成线缆

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* Cited by examiner, † Cited by third party
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CN110491557A (zh) * 2019-09-11 2019-11-22 苏州科宝光电科技有限公司 伺服电机动态电缆
CN112750568A (zh) * 2020-12-25 2021-05-04 深圳市越疆科技有限公司 协作机器人系统及其外部集成线缆

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