CN108085569A - A kind of formula and its preparation process of automobile using clutch case - Google Patents

A kind of formula and its preparation process of automobile using clutch case Download PDF

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Publication number
CN108085569A
CN108085569A CN201711372673.XA CN201711372673A CN108085569A CN 108085569 A CN108085569 A CN 108085569A CN 201711372673 A CN201711372673 A CN 201711372673A CN 108085569 A CN108085569 A CN 108085569A
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CN
China
Prior art keywords
parts
clutch case
automobile
formula
degrees celsius
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711372673.XA
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Chinese (zh)
Inventor
李占良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Friends Of Chongqing Billiton Beijing Great Automotive Components Co Ltd
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Friends Of Chongqing Billiton Beijing Great Automotive Components Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201711372673.XA priority Critical patent/CN108085569A/en
Publication of CN108085569A publication Critical patent/CN108085569A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/023Alloys based on nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/051Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
    • C22C19/053Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 30% but less than 40%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/06Alloys containing less than 50% by weight of each constituent containing zinc
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/10Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

The invention discloses a kind of formula of automobile using clutch case, the formula of raw material by weight is as follows:50 70 parts of nickel, 30 45 parts of chromium, 10 14 parts of manganese, 10 14 parts of molybdenum, 10 14 parts of copper, 69 parts of zinc, 69 parts of titanium, 69 parts of aluminium, 36 parts of iron, 36 parts of carbon, 36 parts of silicon.The invention discloses a kind of preparation processes of automobile using clutch case.The present invention can make the ability that clutch case has high intensity and corrosion resistance, ensure that the service life of clutch case, which can ensure the purity of clutch case raw material, after shaping is prepared, it is heat-treated again, it can be in the later stage in use, it is made to use the work of hot environment.

Description

A kind of formula and its preparation process of automobile using clutch case
Technical field
The present invention relates to auto parts preparing technical field more particularly to a kind of formulas and its system of automobile using clutch case Standby technique.
Background technology
Clutch is the component being directly associated in car transmissions with engine, it is responsible for power and transmission system Cut-out and combination, it can be ensured that gentle start during vehicle starting, also can guarantee smooth-going during gearshift, also prevents Transmission system is overloaded.Clutch is a transmission mechanism, it has active part and secondary part, and two parts can be temporarily separated It can slowly combine, and it is also possible to produce relative rotation in transmission process, so, the driving link and driven member of clutch Between can rely on contact friction to transfer torque or required pressing force or use fluid as biography using rubbing Dynamic medium or transfer torque using modes such as magnetic drives.And clutch case is one of primary structure of clutch, from Clutch builds the effect inside closed clutch, and clutch case of the prior art uses for a long time, get rusty easily and Damage, after its damage, seriously affects the use of this clutch, for this purpose, matching somebody with somebody we have proposed a kind of automobile using clutch case Side and its preparation process.
The content of the invention
The present invention proposes a kind of formula and its preparation process of automobile using clutch case, to solve in above-mentioned background technology The problem of proposition.
The present invention proposes a kind of formula of automobile using clutch case, and the formula of raw material by weight is as follows:Nickel 50-70 Part, 30-45 parts of chromium, 10-14 parts of manganese, 10-14 parts of molybdenum, 10-14 parts of copper, 6-9 parts of zinc, 6-9 parts of titanium, 6-9 parts of aluminium, 3-6 parts of iron, carbon 3-6 parts, 3-6 parts of silicon.
Preferably, nickel, the weight ratio of chromium are 55-65:35-40.
Preferably, manganese, molybdenum, the weight ratio of copper are 12-13: 12-13: 12-13.
Preferably, zinc, titanium, the weight ratio of aluminium are 7-8: 7-8:7-8.
Preferably, iron, carbon, the weight ratio of silicon are 4-5: 4-5: 4-5.
Preferably, the formula of raw material by weight is as follows:
55-65 parts of nickel, 35-40 parts of chromium, 12-13 parts of manganese, 12-13 parts of molybdenum, 12-13 parts of copper, 7-8 parts of zinc, 7-8 parts of titanium, aluminium 7-8 parts, 4-5 parts of iron, 4-5 parts of carbon, 4-5 parts of silicon.
The present invention also provides a kind of preparation processes of automobile using clutch case, include the following steps:
S1, in proportion by above-mentioned nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron, carbon, silicon be respectively placed in cleaning plant into Row repeatedly cleaning, then dries, carries out placing respectively spare;
S2, smelting furnace is chosen, and is cleaned, dried, it, then will be in it to remove the remaining impurity of last time melting Appearance carries out preheating 10-13min under conditions of 200-240 degrees Celsius, after finishing, by nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron It inserts simultaneously in smelting furnace, and melting 20-30min is carried out under conditions of 1300-1600 degrees Celsius, then carried out solution Filter removes the impurity in solution, then inserts again and melting is carried out in smelting furnace, and adds carbon and silicon thereto, and Melting 10-16min is carried out under conditions of 1000-1200 degrees Celsius, after filtering again, forms potting syrup, it is spare;
S3, clutch case mold is chosen, and it is preheated to 5-8min under conditions of 120-180 degrees Celsius, then by it Inner surface sprays one layer of heat safe isolation film;
S4, the potting syrup formed in S2 is poured into the clutch case mold in S3, and poring rate is 15-25ml/ S also needs to ensure one-time cast-forming, and after its casting complete, clutch case mold natural cooling is molded, after first one-step forming, The fining-off of clutch case is carried out, so as to form preliminary clutch;
S5, after it is machined, be heat-treated under conditions of being put into 200-300 degrees Celsius again, and heat at The reason time is 10-18min, then to get automobile using clutch case after handling, polishing and polishing by corner angle.
In the present invention, by the addition of nickel and chromium, the ability that can make clutch case that there is high intensity and corrosion resistance, It ensure that the service life of clutch case, which can ensure the purity of clutch case raw material, and in casting process, It once completes, integral structure can be become, ensure that its intensity, after shaping is prepared, be heat-treated again, energy Enough in the later stage in use, its is made to use the work of hot environment.
Specific embodiment
With reference to specific embodiment, the present invention will be further described.
Embodiment 1
The present invention proposes a kind of formula of automobile using clutch case, and the formula of raw material by weight is as follows:50 parts of nickel, chromium 30 parts, 10 parts of manganese, 10 parts of molybdenum, 10 parts of copper, 6 parts of zinc, 6 parts of titanium, 6 parts of aluminium, 3 parts of iron, 3 parts of carbon, 3 parts of silicon.
The present invention also provides a kind of preparation processes of automobile using clutch case, include the following steps:
S1, in proportion by above-mentioned nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron, carbon, silicon be respectively placed in cleaning plant into Row repeatedly cleaning, then dries, carries out placing respectively spare;
S2, smelting furnace is chosen, and is cleaned, dried, it, then will be in it to remove the remaining impurity of last time melting Appearance carries out preheating 10min under conditions of 200 degrees Celsius, and after finishing, nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron are put simultaneously Enter in smelting furnace, and melting 20min is carried out under conditions of 1300 degrees Celsius, be then filtered solution, remove in solution Impurity, then insert again and melting carried out in smelting furnace, and add carbon and silicon thereto, and in 1000 degrees Celsius of condition Lower progress melting 10min after filtering again, forms potting syrup, spare;
S3, clutch case mold is chosen, and it is preheated into 5min under conditions of 120 degrees Celsius, then by its inner surface Spray one layer of heat safe isolation film;
S4, the potting syrup formed in S2 is poured into the clutch case mold in S3, and poring rate is 15ml/s, also It need to ensure one-time cast-forming, after its casting complete, clutch case mold natural cooling is molded, after first one-step forming, by it The fining-off of clutch case is carried out, so as to form preliminary clutch;
S5, after it is machined, be heat-treated under conditions of being put into 200 degrees Celsius again, and be heat-treated when Between for 10min, then to get automobile using clutch case after handling, polishing and polishing by corner angle.
Embodiment 2
The present invention proposes a kind of formula of automobile using clutch case, and the formula of raw material by weight is as follows:55 parts of nickel, chromium 35 parts, 12 parts of manganese, 12 parts of molybdenum, 12 parts of copper, 7 parts of zinc, 7 parts of titanium, 7 parts of aluminium, 4 parts of iron, 4 parts of carbon, 4 parts of silicon.
The present invention also provides a kind of preparation processes of automobile using clutch case, include the following steps:
S1, in proportion by above-mentioned nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron, carbon, silicon be respectively placed in cleaning plant into Row repeatedly cleaning, then dries, carries out placing respectively spare;
S2, smelting furnace is chosen, and is cleaned, dried, it, then will be in it to remove the remaining impurity of last time melting Appearance carries out preheating 11min under conditions of 220 degrees Celsius, and after finishing, nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron are put simultaneously Enter in smelting furnace, and melting 24min is carried out under conditions of 1400 degrees Celsius, be then filtered solution, remove in solution Impurity, then insert again and melting carried out in smelting furnace, and add carbon and silicon thereto, and in 1050 degrees Celsius of condition Lower progress melting 12min after filtering again, forms potting syrup, spare;
S3, clutch case mold is chosen, and it is preheated into 6min under conditions of 140 degrees Celsius, then by its inner surface Spray one layer of heat safe isolation film;
S4, the potting syrup formed in S2 is poured into the clutch case mold in S3, and poring rate is 18ml/s, also It need to ensure one-time cast-forming, after its casting complete, clutch case mold natural cooling is molded, after first one-step forming, by it The fining-off of clutch case is carried out, so as to form preliminary clutch;
S5, after it is machined, be heat-treated under conditions of being put into 240 degrees Celsius again, and be heat-treated when Between for 13min, then to get automobile using clutch case after handling, polishing and polishing by corner angle.
Embodiment 3
The present invention proposes a kind of formula of automobile using clutch case, and the formula of raw material by weight is as follows:65 parts of nickel, chromium 40 parts, 13 parts of manganese, 13 parts of molybdenum, 13 parts of copper, 8 parts of zinc, 8 parts of titanium, 8 parts of aluminium, 5 parts of iron, 5 parts of carbon, 5 parts of silicon.
The present invention also provides a kind of preparation processes of automobile using clutch case, include the following steps:
S1, in proportion by above-mentioned nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron, carbon, silicon be respectively placed in cleaning plant into Row repeatedly cleaning, then dries, carries out placing respectively spare;
S2, smelting furnace is chosen, and is cleaned, dried, it, then will be in it to remove the remaining impurity of last time melting Appearance carries out preheating 12min under conditions of 230 degrees Celsius, and after finishing, nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron are put simultaneously Enter in smelting furnace, and melting 27min is carried out under conditions of 1500 degrees Celsius, be then filtered solution, remove in solution Impurity, then insert again and melting carried out in smelting furnace, and add carbon and silicon thereto, and in 1100 degrees Celsius of condition Lower progress melting 14min after filtering again, forms potting syrup, spare;
S3, clutch case mold is chosen, and it is preheated into 7min under conditions of 160 degrees Celsius, then by its inner surface Spray one layer of heat safe isolation film;
S4, the potting syrup formed in S2 is poured into the clutch case mold in S3, and poring rate is 22ml/s, also It need to ensure one-time cast-forming, after its casting complete, clutch case mold natural cooling is molded, after first one-step forming, by it The fining-off of clutch case is carried out, so as to form preliminary clutch;
S5, after it is machined, be heat-treated under conditions of being put into 280 degrees Celsius again, and be heat-treated when Between for 16min, then to get automobile using clutch case after handling, polishing and polishing by corner angle.
Embodiment 4
The present invention proposes a kind of formula of automobile using clutch case, and the formula of raw material by weight is as follows:70 parts of nickel, chromium 45 parts, 14 parts of manganese, 14 parts of molybdenum, 14 parts of copper, 9 parts of zinc, 9 parts of titanium, 9 parts of aluminium, 6 parts of iron, 6 parts of carbon, 6 parts of silicon.
The present invention also provides a kind of preparation processes of automobile using clutch case, include the following steps:
S1, in proportion by above-mentioned nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron, carbon, silicon be respectively placed in cleaning plant into Row repeatedly cleaning, then dries, carries out placing respectively spare;
S2, smelting furnace is chosen, and is cleaned, dried, it, then will be in it to remove the remaining impurity of last time melting Appearance carries out preheating 13min under conditions of 240 degrees Celsius, and after finishing, nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron are put simultaneously Enter in smelting furnace, and melting 30min is carried out under conditions of 1600 degrees Celsius, be then filtered solution, remove in solution Impurity, then insert again and melting carried out in smelting furnace, and add carbon and silicon thereto, and in 1200 degrees Celsius of condition Lower progress melting 16min after filtering again, forms potting syrup, spare;
S3, clutch case mold is chosen, and it is preheated into 8min under conditions of 180 degrees Celsius, then by its inner surface Spray one layer of heat safe isolation film;
S4, the potting syrup formed in S2 is poured into the clutch case mold in S3, and poring rate is 25ml/s, also It need to ensure one-time cast-forming, after its casting complete, clutch case mold natural cooling is molded, after first one-step forming, by it The fining-off of clutch case is carried out, so as to form preliminary clutch;
S5, after it is machined, be heat-treated under conditions of being put into 300 degrees Celsius again, and be heat-treated when Between for 18min, then to get automobile using clutch case after handling, polishing and polishing by corner angle.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (7)

1. a kind of formula of automobile using clutch case, which is characterized in that the formula of its raw material by weight is as follows:50-70 parts of nickel, chromium 30-45 parts, 10-14 parts of manganese, 10-14 parts of molybdenum, 10-14 parts of copper, 6-9 parts of zinc, 6-9 parts of titanium, 6-9 parts of aluminium, 3-6 parts of iron, carbon 3-6 Part, 3-6 parts of silicon.
2. the formula of automobile using clutch case according to claim 1, which is characterized in that nickel, the weight ratio of chromium are 55-65 ∶35-40。
3. the formula of automobile using clutch case according to claim 1, which is characterized in that manganese, molybdenum, the weight ratio of copper are 12-13∶12-13∶12-13。
4. the formula of automobile using clutch case according to claim 1, which is characterized in that zinc, titanium, the weight ratio of aluminium are 7- 8∶7-8∶7-8。
5. the formula of automobile using clutch case according to claim 1, which is characterized in that iron, carbon, the weight ratio of silicon are 4- 5∶4-5∶4-5。
6. the formula of the automobile using clutch case according to claim 2-5, which is characterized in that the formula of its raw material by weight It is as follows:
55-65 parts of nickel, 35-40 parts of chromium, 12-13 parts of manganese, 12-13 parts of molybdenum, 12-13 parts of copper, 7-8 parts of zinc, 7-8 parts of titanium, aluminium 7-8 Part, 4-5 parts of iron, 4-5 parts of carbon, 4-5 parts of silicon.
7. a kind of preparation process of automobile using clutch case according to claim 1, which is characterized in that including walking as follows Suddenly:
S1, in proportion by above-mentioned nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron, carbon, silicon be respectively placed in cleaning plant carry out it is more Secondary cleaning, is then dried, and carries out placing respectively spare;
S2, smelting furnace is chosen, and is cleaned, dried, to remove the remaining impurity of last time melting, then its content exists Preheating 10-13min is carried out under conditions of 200-240 degrees Celsius, after finishing, by nickel, chromium, manganese, molybdenum, copper, zinc, titanium, aluminium, iron simultaneously It inserts in smelting furnace, and melting 20-30min is carried out under conditions of 1300-1600 degrees Celsius, be then filtered solution, The impurity in solution is removed, then inserts again and melting is carried out in smelting furnace, and adds carbon and silicon thereto, and in 1000- Melting 10-16min is carried out under conditions of 1200 degrees Celsius, after filtering again, forms potting syrup, it is spare;
S3, clutch case mold is chosen, and it is preheated to 5-8min under conditions of 120-180 degrees Celsius, then by its interior table Face sprays one layer of heat safe isolation film;
S4, the potting syrup formed in S2 is poured into the clutch case mold in S3, and poring rate is 15-25ml/s, also It need to ensure one-time cast-forming, after its casting complete, clutch case mold natural cooling is molded, after first one-step forming, by it The fining-off of clutch case is carried out, so as to form preliminary clutch;
S5, after it is machined, be heat-treated under conditions of being put into 200-300 degrees Celsius again, and be heat-treated when Between for 10-18min, then to get automobile using clutch case after handling, polishing and polishing by corner angle.
CN201711372673.XA 2017-12-15 2017-12-15 A kind of formula and its preparation process of automobile using clutch case Pending CN108085569A (en)

Priority Applications (1)

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CN201711372673.XA CN108085569A (en) 2017-12-15 2017-12-15 A kind of formula and its preparation process of automobile using clutch case

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Application Number Priority Date Filing Date Title
CN201711372673.XA CN108085569A (en) 2017-12-15 2017-12-15 A kind of formula and its preparation process of automobile using clutch case

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CN108085569A true CN108085569A (en) 2018-05-29

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CN201711372673.XA Pending CN108085569A (en) 2017-12-15 2017-12-15 A kind of formula and its preparation process of automobile using clutch case

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101595236A (en) * 2007-01-31 2009-12-02 蒂森克鲁普德国联合金属制造有限公司 Iron-nickel-chromium-silicon alloy
CN105164291A (en) * 2013-05-03 2015-12-16 古德温公开有限公司 Alloy composition
CN106756280A (en) * 2017-01-13 2017-05-31 大楚神驰车轮股份有限公司 A kind of preparation technology of enhanced type wheel rim flange ring

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101595236A (en) * 2007-01-31 2009-12-02 蒂森克鲁普德国联合金属制造有限公司 Iron-nickel-chromium-silicon alloy
CN105164291A (en) * 2013-05-03 2015-12-16 古德温公开有限公司 Alloy composition
CN106756280A (en) * 2017-01-13 2017-05-31 大楚神驰车轮股份有限公司 A kind of preparation technology of enhanced type wheel rim flange ring

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Application publication date: 20180529