CN108079752A - A kind of multistage cross flow-adverse current liquid distributor for rotary filling bed and its application - Google Patents
A kind of multistage cross flow-adverse current liquid distributor for rotary filling bed and its application Download PDFInfo
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Abstract
本发明公开了一种多级错流‑逆流旋转填料床用液体分布器及其应用,该装置包括环形套管、集液槽、导流管,环形套管包括至少两个,所述环形套管由两个同轴套管组成,环形套管套于转轴外侧,环形套管外侧为填料转子,环形套管的外管壁上均匀开有若干孔;集液槽位于上层环形套管的底部外侧,与旋转床壳体内壁相接,集液槽通过导流管与下层环形套管相通;上层环形套管喷出的液体经旋转的填料转子多次分散与聚并后,经壳体收集旋流入集液槽内,沿导流管流向下层的环形套管喷出。该装置能使液体收集与再均匀分布,使气液间的传质更充分且能强化气相传质过程;使气液之间的反应经过多级处理成为可能,单台设备实现多级反应与吸收,具有更高的效率。
The invention discloses a liquid distributor for a multi-stage cross-flow-counter-current rotary packed bed and its application. The device includes an annular sleeve, a liquid collection tank, and a diversion pipe. The annular sleeve includes at least two, and the annular sleeve The tube is composed of two coaxial casings, the annular casing is set on the outside of the rotating shaft, the outer side of the annular casing is the packing rotor, and there are several holes uniformly opened on the outer wall of the annular casing; the liquid collection tank is located at the bottom of the upper annular casing The outer side is connected to the inner wall of the rotating bed shell, and the liquid collection tank communicates with the lower annular casing through the guide tube; the liquid ejected from the upper annular casing is dispersed and merged by the rotating packing rotor for many times, and then collected by the casing It swirls into the liquid collection tank, flows along the draft tube and sprays out from the lower annular casing. The device can collect and evenly distribute liquid, make the mass transfer between gas and liquid more sufficient and strengthen the gas phase mass transfer process; make it possible for the reaction between gas and liquid to undergo multi-stage treatment, and a single device can realize multi-stage reaction and Absorption, with higher efficiency.
Description
技术领域technical field
本发明涉及一种多级错流-逆流旋转填料床用液体分布器及其应用,具体为一种能使液体在径向和轴向都能均匀分布于各层填料内缘,使气液间的传质更充分且强化气相传质过程的多级错流-逆流旋转填料床用液体分布器。The invention relates to a liquid distributor for a multi-stage cross-flow-counter-flow rotating packed bed and its application, specifically a liquid distributor that can evenly distribute the liquid on the inner edge of each layer of packing in the radial and axial directions, so that the gas-liquid gap A multi-stage cross-flow-counter-current rotating packed bed liquid distributor with more sufficient mass transfer and enhanced gas phase mass transfer process.
背景技术Background technique
超重力技术是20世纪80年代发展起来的一种强化多相传递和反应过程的技术,其主要靠旋转填料床来实现。该技术广泛应用于石油、化工、制药、火炸药等行业,主要是精馏、吸收等化工单元操作和纳米材料的制备。Hypergravity technology is a technology developed in the 1980s to enhance multiphase transfer and reaction processes, which is mainly achieved by rotating packed beds. This technology is widely used in petroleum, chemical, pharmaceutical, explosives and other industries, mainly in chemical unit operations such as rectification and absorption and the preparation of nanomaterials.
旋转填料床的基本结构包括液体分布器、填料和外壳三部分,其工作原理是:液体由液体进口进入,通过液体分布器将液体均匀喷洒在填料内缘,在旋转产生的离心力作用下,液体沿径向穿过填料,与气体逆流,并流或错流接触进行传质与反应后,由外壳汇集后由液体出口排出。The basic structure of the rotating packed bed includes three parts: liquid distributor, packing and shell. Its working principle is: the liquid enters from the liquid inlet, and the liquid is evenly sprayed on the inner edge of the packing through the liquid distributor. Pass through the filler in the radial direction, contact with the gas in countercurrent, parallel flow or cross flow for mass transfer and reaction, collect from the shell and discharge from the liquid outlet.
在旋转填料床中,气体是连续相,液体是分散相,因此液体能否在填料中分布均匀将直接影响旋转填料床的传质效果。在旋转填料床中采用的填料通常是波纹丝网,网状金属,金属泡沫,拉西环等填料,它为气液接触提供了场所,但不能解决液体均匀分布的问题,且对于有的反应来说气液接触不够充分,接触时间短以致气液传质效果不高,净化度差,导致需要多台设备实现高精度净化。多级旋转填料床应运而生,其中,液体分布器是核心部分,结构的好坏直接影响液体分布的均匀性、液体用量和传质效果。In the rotating packed bed, the gas is the continuous phase, and the liquid is the dispersed phase, so whether the liquid can be evenly distributed in the packing will directly affect the mass transfer effect of the rotating packed bed. The fillers used in the rotating packed bed are usually corrugated wire mesh, mesh metal, metal foam, Raschig rings and other fillers, which provide a place for gas-liquid contact, but cannot solve the problem of uniform distribution of liquid, and for some reactions Generally speaking, the gas-liquid contact is not sufficient, the contact time is short, the gas-liquid mass transfer effect is not high, and the purification degree is poor, resulting in the need for multiple equipment to achieve high-precision purification. The multi-stage rotating packed bed came into being, among which the liquid distributor is the core part, and the quality of the structure directly affects the uniformity of liquid distribution, liquid consumption and mass transfer effect.
在旋转填料床中,液体分布器一般是设备内腔中心进液管上的管状结构,有静止的也有旋转的。静止分布器有以下优点:喷出的液体与填料发生较大的相对运动和初始碰撞及再分散,在填料内缘不同轴向高度处,周向能得到均匀分布。In the rotating packed bed, the liquid distributor is generally a tubular structure on the liquid inlet pipe in the center of the equipment cavity, and there are stationary and rotating ones. The static distributor has the following advantages: the ejected liquid and the filler undergo relatively large relative motion and initial collision and redispersion, and the circumferential direction can be uniformly distributed at different axial heights on the inner edge of the filler.
发明内容Contents of the invention
本发明旨在提供一种多级错流-逆流旋转填料床用液体分布器及其应用,能使液体多次收集与均匀分布,使气液间的传质更充分且能强化气相传质过程;使气液之间的反应经过多级接触反应与吸收后,气体具有更高的脱除率和净化度,液体具有更高的浓度,节能效果显著,更加符合高效净化、高精度脱除有害物的环保新要求。The present invention aims to provide a liquid distributor for a multi-stage cross-flow-counter-current rotary packed bed and its application, which can enable multiple collection and uniform distribution of liquid, make the mass transfer between gas and liquid more sufficient and strengthen the gas phase mass transfer process ; After the reaction between gas and liquid undergoes multi-stage contact reaction and absorption, the gas has a higher removal rate and purification degree, the liquid has a higher concentration, the energy saving effect is remarkable, and it is more in line with efficient purification and high-precision removal of harmful substances. new requirements for environmental protection.
本发明提供了一种多级错流-逆流旋转填料床液体分布器,包括环形套管、集液槽、导流管,环形套管包括至少两个,所述环形套管由两个同轴套管组成,环形套管套于转轴外侧,环形套管外侧为填料转子,环形套管的外管壁上均匀开有若干孔或格栅;集液槽位于上层环形套管的底部外侧,与旋转床壳体内壁相接,集液槽通过导流管与下层环形套管相通;上层环形套管喷出的液体进入集液槽内,沿导流管流向下层的环形套管喷出。The invention provides a multi-stage cross-flow-counter-flow rotating packed bed liquid distributor, comprising an annular sleeve, a liquid collection tank, and a flow guide pipe, the annular sleeve includes at least two, and the annular sleeve is composed of two coaxial The casing is composed of a casing, the annular casing is set on the outside of the rotating shaft, and the outer side of the annular casing is a packing rotor. There are a number of holes or grids evenly opened on the outer wall of the annular casing; the liquid collection tank is located outside the bottom of the upper annular casing, and The inner walls of the rotating bed shells are connected, and the liquid collecting tank communicates with the lower annular sleeve through the guide tube; the liquid sprayed from the upper annular sleeve enters the liquid collecting tank, and is sprayed out from the lower annular sleeve along the flow guide tube.
所述的环形套管均置于转轴与填料之间,环形套管穿过填料定子并与填料定子以焊接方式固定,防止气体短路,环形套管的外管壁上(靠近转子部分)均匀开有若干孔,液体沿该孔喷出穿过填料进入集液槽内。The annular sleeves are all placed between the rotating shaft and the filler. The annular sleeves pass through the filler stator and are fixed with the filler stator by welding to prevent gas short circuit. There are holes through which liquid is ejected through the packing into the sump.
所述孔为圆形孔或格栅。孔的数目由液体流量和流速确定,液体流速控制在0.5-6m/s。The holes are circular holes or grids. The number of holes is determined by the liquid flow and velocity, and the liquid velocity is controlled at 0.5-6m/s.
所述的集液槽为圆环形,其截面是由环形薄板、内圆筒、旋转床壳体内壁组成的U形槽,集液槽位于旋转床壳体内侧,环形薄板垂直于壳体内壁并焊接在壳体内壁上,供收集液体;所述的内圆筒是与壳体同心的圆筒,内圆筒底部与环形薄板焊接为一体。The liquid collecting tank is circular, and its cross section is a U-shaped groove composed of an annular thin plate, an inner cylinder, and the inner wall of the rotating bed shell. The liquid collecting tank is located inside the rotating bed shell, and the annular thin plate is perpendicular to the inner wall of the shell. And it is welded on the inner wall of the shell to collect liquid; the inner cylinder is concentric with the shell, and the bottom of the inner cylinder is welded with the annular thin plate as a whole.
所述的导流管为圆形管,位于集液槽的下部,导流管下端与下一层的液体分布器相连接;圆形管的直径由液体流量确定,且流速控制在0.01-1m/s。导流管设置在集液槽下方,均匀设有2~8个,沿集液槽圆周方向均匀斜向下朝圆心方向设置,若干导流管形成锥形结构。The guide tube is a circular tube, located at the lower part of the liquid collection tank, and the lower end of the guide tube is connected to the liquid distributor on the next layer; the diameter of the circular tube is determined by the liquid flow rate, and the flow rate is controlled at 0.01-1m /s. The diversion pipes are arranged under the liquid collection tank, and there are 2 to 8 uniformly arranged, which are evenly arranged obliquely downwards toward the center of the circle along the circumference of the liquid collection tank, and several guide pipes form a tapered structure.
所述的导流管以焊接方式与集液槽和下一个液体分布器相连接。以防止液体溢出。The guide pipe is connected with the sump and the next liquid distributor by welding. to prevent liquid spillage.
所述的内圆筒高度由液体流量确定,收集液体的量不能超过该圆筒的高度。The height of the inner cylinder is determined by the liquid flow rate, and the amount of collected liquid cannot exceed the height of the cylinder.
本发明的核心部件分布器是两个同轴环形套管。液体从液体进口进入旋转填料床后均匀喷洒在填料转子内缘,在离心力作用下,沿径向向四周甩出,由外壁汇集沿壁流下,流入集液槽中,在重力作用下,沿导流管进入下层液体分布器,聚集一定量的液体后,由液体分布器的圆孔或格栅将液体喷洒在下一层填料转子的内缘,在离心力作用下,沿径向向四周甩出,由外壁汇集后进入集液槽或从液体出口排出。The core component distributor of the present invention is two coaxial annular sleeves. After the liquid enters the rotating packing bed from the liquid inlet, it is evenly sprayed on the inner edge of the packing rotor. Under the action of centrifugal force, it is thrown out radially to the surroundings. The flow tube enters the liquid distributor of the lower layer, and after a certain amount of liquid is collected, the liquid is sprayed on the inner edge of the filler rotor of the next layer by the round hole or grid of the liquid distributor, and is thrown out radially to the surroundings under the action of centrifugal force. Collected by the outer wall, it enters the sump or discharges from the liquid outlet.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明的结构设计使液体在液体分布器中规范了流动路径,形成了良好的多次收集与再分布,使气液间的传质更加充分;(1) The structural design of the present invention standardizes the flow path of the liquid in the liquid distributor, forms good multiple collection and redistribution, and makes the mass transfer between gas and liquid more sufficient;
(2)且每一级气液是错流接触,处理量大,整体上来看是逆流,传质效果好。(2) In addition, each stage of gas-liquid is in cross-flow contact, and the processing capacity is large. On the whole, it is counter-current, and the mass transfer effect is good.
(3)结构简单,液体处理量大,应用于多级错流-逆流超重力装置中;适合推广应用于石油化工、煤化工等行业气体的高效净化和高精度脱除有害物。(3) The structure is simple, the liquid processing capacity is large, and it is used in a multi-stage cross-flow-counter-flow supergravity device; it is suitable for popularization and application in the efficient purification of gases in petrochemical, coal chemical and other industries and the removal of harmful substances with high precision.
附图说明Description of drawings
图1为液体分布器的结构示意图。Figure 1 is a schematic diagram of the structure of a liquid distributor.
图2为图1中沿A-A线的剖面图。Fig. 2 is a sectional view along line A-A in Fig. 1 .
图3为图1中沿B-B线的剖面图。Fig. 3 is a sectional view along line B-B in Fig. 1 .
图4为图1中沿C-C线的剖面图。Fig. 4 is a sectional view along line C-C in Fig. 1 .
图中:1-气体进口;2-填料转子;3-下层液体分布器;4-导流管;5-集液槽; 6-内圆筒; 7-上层液体分布器; 8-气体出口; 9-液体进口; 10-液体出口; 11-环形套管。In the figure: 1-gas inlet; 2-packing rotor; 3-lower liquid distributor; 4-drainage pipe; 5-collection tank; 6-inner cylinder; 7-upper liquid distributor; 8-gas outlet; 9-liquid inlet; 10-liquid outlet; 11-ring sleeve.
具体实施方式Detailed ways
下面通过实施例来进一步说明本发明,但不局限于以下实施例。The present invention is further illustrated by the following examples, but not limited to the following examples.
实施例1:Example 1:
如图1~4所示,一种多级错流-逆流旋转填料床液体分布器,包括环形套管11、集液槽5、导流管4,环形套管11包括至少两个,所述环形套管11由两个同轴套管组成,环形套管11套于转轴外侧,环形套管外侧为填料转子2,环形套管的外管壁上均匀开有若干孔或格栅;集液槽5位于上层环形套管7的底部外侧,与旋转床壳体内壁相接;As shown in Figures 1 to 4, a multi-stage cross-flow-counter-current rotary packed bed liquid distributor includes an annular sleeve 11, a liquid collection tank 5, and a flow guide pipe 4, and the annular sleeve 11 includes at least two, the The annular sleeve 11 is composed of two coaxial sleeves. The annular sleeve 11 is set on the outside of the rotating shaft. The outer side of the annular sleeve is the packing rotor 2. There are several holes or grids uniformly opened on the outer wall of the annular sleeve; The groove 5 is located outside the bottom of the upper annular sleeve 7 and connected to the inner wall of the rotating bed shell;
本实施例中环形套管设有两个,即为上层液体分布器7和下层液体分布器3;集液槽5通过导流管4与下层液体分布器3相通;上层液体分布器7喷出的液体穿过填料进入集液槽内,沿导流管流向下层液体分布器3喷出。In this embodiment, there are two annular sleeves, namely, the upper liquid distributor 7 and the lower liquid distributor 3; The liquid passes through the packing and enters the liquid collection tank, flows along the guide tube and sprays out from the lower floor liquid distributor 3.
所述的环形套管11均置于转轴与填料转子2之间,环形套管穿过填料定子并与填料定子以焊接方式固定,防止气体短路,环形套管的外管壁上均匀开有若干孔,液体沿该孔喷出穿过填料进入集液槽内。The annular sleeves 11 are all placed between the rotating shaft and the filler rotor 2, the annular sleeves pass through the filler stator and are fixed with the filler stator by welding to prevent short-circuiting of the gas. The hole along which the liquid is ejected through the packing and into the sump.
所述孔为圆形孔或格栅孔。孔的数目由液体流量和流速确定,且满足液体流速为0.3-6m/s。The holes are circular holes or grid holes. The number of holes is determined by the liquid flow and velocity, and the liquid velocity is 0.3-6m/s.
所述的集液槽5为圆环形,其截面为:由环形薄板、内圆筒6、旋转床壳体内壁组成的U形槽,集液槽5位于旋转床壳体内侧,环形薄板垂直于壳体内壁并通过焊接方式安装,用于收集液体与分布于导流管中;所述的内圆筒6是与壳体同心的圆筒,内圆筒底部与环形薄板焊接为一体。The liquid collection tank 5 is circular, and its cross section is: a U-shaped groove composed of an annular thin plate, an inner cylinder 6, and the inner wall of the rotary bed shell. The liquid collection tank 5 is located inside the rotary bed shell, and the annular thin plate is vertical It is installed on the inner wall of the housing by welding to collect liquid and distribute it in the draft tube; the inner cylinder 6 is a cylinder concentric with the housing, and the bottom of the inner cylinder is welded with the annular thin plate as a whole.
所述的导流管4为圆管,直径由液体流量和流速确定,且流速控制在0.01-1m/s;其底部与下层液体分布器相连接。The guide pipe 4 is a round pipe, the diameter of which is determined by the liquid flow rate and flow rate, and the flow rate is controlled at 0.01-1m/s; its bottom is connected with the lower liquid distributor.
所述的导流管4设有2-8个,沿圆周方向均匀斜向下设置,若干导流管形成锥形结构。如图3所示,本实施例设置了三个导流管,导流管将集液槽和下一层液体分布器连接,导流管沿集液槽圆周方向均匀斜向下朝圆心方向设置,且任意两条导流管之间的间距相等,夹角呈120°。There are 2-8 guide tubes 4, which are evenly arranged obliquely downward along the circumferential direction, and several guide tubes form a tapered structure. As shown in Figure 3, this embodiment is provided with three guide tubes, the guide tubes connect the liquid collection tank with the next layer of liquid distributor, and the guide tubes are evenly arranged obliquely downward toward the center of the circle along the circumference of the liquid collection tank , and the distance between any two diversion tubes is equal, and the included angle is 120°.
所述的导流管4以焊接方式与集液槽和下一个液体分布器相连接。以防止液体溢出。The guide pipe 4 is connected with the sump and the next liquid distributor by welding. to prevent liquid spillage.
所述的内圆筒6高度由液体流量确定,收集液体的量不能超过该圆筒的高度。The height of the inner cylinder 6 is determined by the liquid flow rate, and the amount of collected liquid cannot exceed the height of the cylinder.
本发明的核心部件分布器是两个同轴环形套管。液体从液体进口9进入旋转填料床后均匀喷洒在填料层内缘,在离心力作用下,沿径向向四周甩出,由外壁汇集沿壁流下,流入集液槽中,在重力作用下,沿导流管进入下层液体分布器,聚集一定量的液体后,由液体分布器的圆孔将液体喷洒在下一层填料转子的内缘,在离心力作用下,沿径向向四周甩出,由外壁汇集后从液体出口10排出。与此同时,气体从旋转填料床的底部的气体入口1进入填料床内,液体是沿径向由内向外流动,气体沿轴向由下至上错流,每一级气液交汇是错流接触,处理量大,整体上来看是逆流接触,传质效果更好,净化度更高。The core component distributor of the present invention is two coaxial annular sleeves. The liquid enters the rotating packing bed from the liquid inlet 9 and evenly sprays on the inner edge of the packing layer. The diversion tube enters the liquid distributor of the lower layer, and after a certain amount of liquid is collected, the liquid is sprayed on the inner edge of the next layer of filler rotor through the circular hole of the liquid distributor, and is thrown out radially to the surroundings under the action of centrifugal force, and is discharged by the outer wall. Collected and discharged from the liquid outlet 10. At the same time, the gas enters the packed bed from the gas inlet 1 at the bottom of the rotating packed bed, the liquid flows from the inside to the outside in the radial direction, and the gas flows from the bottom to the top in the axial direction, and each stage of gas-liquid intersection is a cross-flow contact , the processing capacity is large, on the whole it is countercurrent contact, the mass transfer effect is better, and the purification degree is higher.
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