CN108075051A - Power battery module and the power battery box with power battery module - Google Patents

Power battery module and the power battery box with power battery module Download PDF

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Publication number
CN108075051A
CN108075051A CN201611032443.4A CN201611032443A CN108075051A CN 108075051 A CN108075051 A CN 108075051A CN 201611032443 A CN201611032443 A CN 201611032443A CN 108075051 A CN108075051 A CN 108075051A
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China
Prior art keywords
conductive
power battery
battery module
core
module according
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Granted
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CN201611032443.4A
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Chinese (zh)
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CN108075051B (en
Inventor
张建平
周英富
王星
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Aodong New Energy Co.,Ltd.
Shanghai Dianba New Energy Technology Co Ltd
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Aulton New Energy Automotive Technology Co Ltd
Shanghai Dianba New Energy Technology Co Ltd
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Application filed by Aulton New Energy Automotive Technology Co Ltd, Shanghai Dianba New Energy Technology Co Ltd filed Critical Aulton New Energy Automotive Technology Co Ltd
Priority to CN202110768413.4A priority Critical patent/CN113675515B/en
Priority to CN201611032443.4A priority patent/CN108075051B/en
Priority to CN202110768422.3A priority patent/CN113675516B/en
Publication of CN108075051A publication Critical patent/CN108075051A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The present invention relates to power battery field, more particularly, to a kind of power battery module and the power battery box with power battery module.The power battery module includes modular cartridge and battery core.More than one is formed in the modular cartridge for installing the groove body of battery core;The upper and lower side of the modular cartridge is respectively arranged with upper conductive sheet and the lower conductive sheet for connecting the battery core side electrode and lower lateral electrode;The conductive sheet outboard cover is equipped with insulating trip.Battery module and power battery box provided by the invention are simple in structure, and mounting means is simple, and easy to disassemble, maintenance, have great practicability.

Description

动力电池模块及具有动力电池模块的动力电池箱Power battery module and power battery box with power battery module

技术领域technical field

本发明涉及动力电池领域,尤其是涉及一种动力电池模块及具有动力电池模块的动力电池箱。The invention relates to the field of power batteries, in particular to a power battery module and a power battery box with the power battery module.

背景技术Background technique

随着人们的环保意识的越来越强,电动车作为交通工具开始逐渐普及。而随着电动汽车的增长,传统用铅酸电池的方案已经不适用,不仅无法保证动力电池组的安全性、安装一致性和拆装便捷性,后期回收处理污染严重,且不便于组织生产及后期维护。As people's awareness of environmental protection becomes stronger and stronger, electric vehicles are becoming more and more popular as a means of transportation. With the growth of electric vehicles, the traditional solution of using lead-acid batteries is no longer applicable. Not only can it not guarantee the safety of power battery packs, the consistency of installation and the convenience of disassembly and assembly, but also the post-recycling process will cause serious pollution, and it is not convenient to organize production and post-maintenance.

针对上述缺陷,本发明提供一种动力电池箱,能够实现电芯的成组装配,便于拆卸、维修和保养。In view of the above defects, the present invention provides a power battery box, which can realize group assembly of battery cells, and is convenient for disassembly, repair and maintenance.

发明内容Contents of the invention

本发明的目的是提供一种动力电池模块及具有动力电池模块的动力电池箱,能够实现电芯的成组装配,且便于拆卸、保养及维修。The purpose of the present invention is to provide a power battery module and a power battery box with the power battery module, which can realize group assembly of battery cells and are convenient for disassembly, maintenance and repair.

本发明首先提供一种动力电池模块,包括模块盒和电芯。所述模块盒内形成有一个以上用于安装电芯的槽体;所述模块盒的上、下侧分别设置有连接所述电芯上侧电极和下侧电极的上导电片和下导电片;所述上导电片和下导电片外侧分别盖设有绝缘片。The present invention firstly provides a power battery module, including a module box and a battery cell. The module box is formed with more than one groove body for installing the battery cell; the upper and lower sides of the module box are respectively provided with an upper conductive sheet and a lower conductive sheet connected to the upper electrode and the lower electrode of the battery cell ; The outer sides of the upper conductive sheet and the lower conductive sheet are respectively covered with insulating sheets.

优选地,所述模块盒包括上盖和下盖;所述槽体包括上槽体和下槽体;所述上槽体形成在所述上盖中;所述下槽体形成在所述下盖中,并与所述上槽体对应,用于安装所述电芯;所述上盖和下盖可拆卸地固定在一起。Preferably, the module box includes an upper cover and a lower cover; the tank body includes an upper tank body and a lower tank body; the upper tank body is formed in the upper cover; the lower tank body is formed in the lower tank body The upper cover and the lower cover are detachably fixed together.

优选地,所述上盖和下盖通过卡合件卡合连接。Preferably, the upper cover and the lower cover are snap-connected by snap-fitting parts.

优选地,所述卡合件包括所述上盖上形成的卡扣,以及在所述下盖上形成的卡舌,所述卡舌上开设有与所述卡扣相适配的卡槽。Preferably, the engaging member includes a buckle formed on the upper cover and a tab formed on the lower cover, and a slot matching the buckle is formed on the tongue.

优选地,所述下盖上形成有至少一个用于支撑和/或可拆卸固定上盖的支柱。Preferably, at least one pillar for supporting and/or detachably fixing the upper cover is formed on the lower cover.

优选地,所述上盖和下盖的四周侧面形成有多个凹槽。Preferably, a plurality of grooves are formed on the surrounding sides of the upper cover and the lower cover.

优选地,所述多个凹槽包括定位凹槽和/或卡条凹槽,所述卡条凹槽内形成有凸杆。Preferably, the plurality of grooves include positioning grooves and/or bar grooves, and protruding rods are formed in the bar grooves.

优选地,所述上盖的外侧设置所述上导电片,所述下盖体的外侧所述下导电片,且上导电片和下导电片分别通过上盖和下盖外侧边缘的多个卡扣件限位在上盖和下盖上。Preferably, the upper conductive sheet is provided on the outer side of the upper cover, the lower conductive sheet is arranged on the outer side of the lower cover, and the upper conductive sheet and the lower conductive sheet pass through a plurality of cards on the outer edges of the upper cover and the lower cover respectively. The fasteners are limited on the upper cover and the lower cover.

优选地,所述上导电片外侧盖设有上绝缘片,所述下导电片外侧盖设有下绝缘片,所述上绝缘片和下绝缘片分别完全覆盖所述上导电片和下导电片,且分别通过上盖和下盖外侧边缘的多个卡扣件限位在上盖和下盖上。Preferably, the outer cover of the upper conductive sheet is provided with an upper insulating sheet, the outer cover of the lower conductive sheet is provided with a lower insulating sheet, and the upper insulating sheet and the lower insulating sheet completely cover the upper conductive sheet and the lower conductive sheet respectively. , and are respectively limited on the upper cover and the lower cover by a plurality of buckles on the outer edges of the upper cover and the lower cover.

优选地,所述上导电片、下导电片、上绝缘片和下绝缘片上还开设有位置对应的通孔。Preferably, the upper conductive sheet, the lower conductive sheet, the upper insulating sheet and the lower insulating sheet are also provided with corresponding through holes.

优选地,所述导电片包括基体,所述基体由铜排和镍片组合在一起形成;所述基体上开设有若干通孔,所述基体上形成有位于通孔内用于电连接的条状凸缘,所述条状凸缘由所述镍片延伸而成。Preferably, the conductive sheet includes a base body, the base body is formed by a combination of copper bars and nickel sheets; a number of through holes are opened on the base body, and strips for electrical connection are formed on the base body. The strip-shaped flange is formed by extending the nickel sheet.

优选地,所述条状凸缘的端部设有凸起的凸点。Preferably, the ends of the strip-shaped flanges are provided with raised bumps.

优选地,所述条状凸缘上开设有沿所述条状凸缘长度方向延伸的长条孔,每个所述条状凸缘的端部设有两个凸点且分别位于长条孔两侧。Preferably, the strip-shaped flange is provided with a long hole extending along the length direction of the strip-shaped flange, and each end of the strip-shaped flange is provided with two protruding points and are respectively located in the long strip hole. sides.

优选地,所述长条孔具有直段,所述条状凸缘形成两段平行的直臂。Preferably, the elongated hole has a straight section, and the strip-shaped flange forms two parallel straight arms.

优选地,所述凸点被设置成位于通孔的中心位置,所述凸点的凸起高度为0.2-0.4mm,其直径为1-1.5mm。Preferably, the protruding point is arranged to be located at the center of the through hole, the protruding height of the protruding point is 0.2-0.4 mm, and the diameter of the protruding point is 1-1.5 mm.

优选地,所述条状凸缘与所述基体的连接处形成有圆弧槽。Preferably, arc grooves are formed at the connection between the strip flange and the base body.

优选地,所述基体上设置有导电的导电柱、导电柱套、导电套、母插、塔簧中的至少一个。Preferably, at least one of a conductive post, a conductive post sleeve, a conductive sleeve, a female plug, and a tower spring is provided on the base.

优选地,所述塔簧设置在由基体向外延伸并向垂直于基体的方向弯折的弯折片上。Preferably, the tower spring is arranged on a bending piece extending outward from the base body and bent in a direction perpendicular to the base body.

优选地,所述导电柱套和/或导电套包括导电套筒及其内的导电簧。Preferably, the conductive post sleeve and/or the conductive sleeve includes a conductive sleeve and a conductive spring inside.

优选地,所述导电套与导电芯形成动力电池连接结构;所述导电套内设有一个或多个弹性导电件;所述导电芯包含一芯筒和芯筒内的一导电的芯体;所述芯体与导电套可分离地套接,且套接时所述芯体与所述弹性导电件相接触。Preferably, the conductive sleeve and the conductive core form a power battery connection structure; the conductive sleeve is provided with one or more elastic conductive members; the conductive core includes a core barrel and a conductive core in the core barrel; The core body is detachably socketed with the conductive sleeve, and the core body is in contact with the elastic conductive member when socketed.

优选地,所述芯体与导电套套接时所述弹性导电件被芯体外壁和导电套内壁夹紧。Preferably, when the core body is socketed with the conductive sleeve, the elastic conductive member is clamped by the outer wall of the core and the inner wall of the conductive sleeve.

优选地,所述导电套的内壁设有一个或多个导电环槽,所述弹性导电件设于所述的导电环槽内,且所述弹性导电件与所述导电环槽过盈配合。Preferably, the inner wall of the conductive sleeve is provided with one or more conductive ring grooves, the elastic conductive member is arranged in the conductive ring groove, and the elastic conductive member is interference-fitted with the conductive ring groove.

优选地,所述弹性导电件为环形导电簧。Preferably, the elastic conductive member is an annular conductive spring.

优选地,所述导电套包括一套筒,所述套筒包含一套管,所述套管的两端内壁分别设有一个或多个所述弹性导电件。Preferably, the conductive sleeve includes a sleeve, and the sleeve includes a sleeve, and the inner walls at both ends of the sleeve are respectively provided with one or more elastic conductive members.

优选地,所述导电套的内壁设有至少一个第一密封环槽,所述第一密封环槽被设于所述弹性导电件与所述导电套套接芯体的开口之间,所述第一密封环槽内设有第一密封圈。Preferably, the inner wall of the conductive sleeve is provided with at least one first sealing ring groove, the first sealing ring groove is provided between the elastic conductive member and the opening of the conductive sleeve socket core, the first sealing ring groove is A sealing ring groove is provided with a first sealing ring.

优选地,所述套管中间位置的外壁还设有一环形的限位环。Preferably, an annular stop ring is provided on the outer wall at the middle position of the sleeve.

优选地,所述芯体包括第一芯体及其两端的第二芯体,所述第二芯体的直径小于第一芯体,所述第一芯体的直径与所述筒体的内径相适应,所述第二芯体与导电套的套管套接连接。Preferably, the core body includes a first core body and a second core body at both ends thereof, the diameter of the second core body is smaller than the first core body, and the diameter of the first core body is the same as the inner diameter of the cylinder body Adaptively, the second core is socket-connected with the sleeve of the conductive sleeve.

优选地,所述芯筒包括筒体,所述筒体的两端内壁并于第二芯体外壁分别设有至少一个第二密封圈。Preferably, the core barrel includes a cylinder body, and at least one second sealing ring is respectively provided on the inner wall at both ends of the cylinder body and on the outer wall of the second core.

优选地,所述第一芯体与第二芯体的交界处的筒体内壁设有第二密封环槽,所述第二密封环槽的两端均有筒体内壁的凸起,所述第二密封圈限位于所述第二密封环槽内。Preferably, the inner wall of the cylinder at the junction of the first core and the second core is provided with a second sealing ring groove, and both ends of the second sealing ring groove have protrusions on the inner wall of the cylinder, the The second sealing ring is limited in the second sealing ring groove.

本发明还提供一种动力电池箱,包括:箱体;电池模组,置于所述箱体内,其包括多个并排固定设置的前述任一电池模块。The present invention also provides a power battery box, comprising: a box body; and a battery module placed in the box, which includes a plurality of any of the aforementioned battery modules fixedly arranged side by side.

本发明提供的电池模块及动力电池箱结构简单,安装方式简单,且便于拆卸、维修及保养,具有极大的实用性。The battery module and the power battery box provided by the present invention have a simple structure, a simple installation method, and are convenient for disassembly, repair and maintenance, and have great practicability.

附图说明Description of drawings

图1是本发明动力电池箱一个实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the power battery box of the present invention.

图2是图1所示动力电池箱的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the power battery box shown in Fig. 1 .

图3是本发明模块盒一个实施例的结构示意图。Fig. 3 is a schematic structural diagram of an embodiment of the module box of the present invention.

图4是图3所示模块盒的倒置结构示意图。Fig. 4 is a schematic diagram of the inverted structure of the module box shown in Fig. 3 .

图5是本发明铜镍导电片一个实施例的结构示意图。Fig. 5 is a schematic structural view of an embodiment of the copper-nickel conductive sheet of the present invention.

图6是图5中区域A的局部放大示意图。FIG. 6 is a partially enlarged schematic view of area A in FIG. 5 .

图7是本发明带有导电套的铜镍导电片一个实施例的结构示意图。Fig. 7 is a schematic structural view of an embodiment of the copper-nickel conductive sheet with a conductive sleeve according to the present invention.

图8是本发明带有母插的铜镍导电片一个实施例的结构示意图。Fig. 8 is a schematic structural view of an embodiment of the copper-nickel conductive sheet with a female plug of the present invention.

图9是本发明导电套一个实施例的立体结构示意图。Fig. 9 is a schematic perspective view of an embodiment of the conductive sleeve of the present invention.

图10是图9所示导电套的立体结构分解示意图。FIG. 10 is an exploded perspective view of the three-dimensional structure of the conductive sleeve shown in FIG. 9 .

图11是图9所示导电套的平面示意图。FIG. 11 is a schematic plan view of the conductive sleeve shown in FIG. 9 .

图12是图11所示导电套沿A-A线的剖视图。Fig. 12 is a cross-sectional view of the conductive sleeve shown in Fig. 11 along line A-A.

图13是图10所示导电套的套筒的结构示意图。FIG. 13 is a schematic structural view of a sleeve of the conductive sleeve shown in FIG. 10 .

图14是图13所示套筒沿B-B线的剖视图。Fig. 14 is a sectional view of the sleeve shown in Fig. 13 along line B-B.

图15是本发明导电芯一个实施例的立体结构示意图。Fig. 15 is a schematic perspective view of an embodiment of the conductive core of the present invention.

图16是图15所示导电芯的立体结构分解示意图。FIG. 16 is an exploded schematic view of the three-dimensional structure of the conductive core shown in FIG. 15 .

图17是图15所示导电芯的平面示意图。FIG. 17 is a schematic plan view of the conductive core shown in FIG. 15 .

图18是图17所示导电芯沿A-A线的剖视图。Fig. 18 is a cross-sectional view of the conductive core shown in Fig. 17 along line A-A.

图19是图16所示导电芯的芯筒的平面示意图。FIG. 19 is a schematic plan view of the core barrel of the conductive core shown in FIG. 16 .

图20是图19所示芯筒沿B-B线的剖视图。Fig. 20 is a cross-sectional view of the core cylinder shown in Fig. 19 along line B-B.

图21是本发明电池模块的连接结构一个实施例的立体结构示意图。Fig. 21 is a schematic perspective view of an embodiment of the connection structure of the battery module of the present invention.

图22是图21所示电池模块的连接结构的立体结构分解示意图。FIG. 22 is an exploded perspective view of the connection structure of the battery module shown in FIG. 21 .

图23是图21所示电池模块的连接结构的平面示意图。FIG. 23 is a schematic plan view of the connection structure of the battery modules shown in FIG. 21 .

图24是图23所示电池模块的连接结构沿A-A线的剖视图。Fig. 24 is a cross-sectional view along line A-A of the connection structure of the battery module shown in Fig. 23 .

具体实施方式Detailed ways

下文将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互任意组合。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined arbitrarily with each other.

本发明的实施例以车载动力电池箱为例,包括箱体和位于箱体内的电池模组,电池模组包括多个叠置的模块盒,模块盒中装有多个电芯(即电池单体)以及至少一个导电电芯(即电池模块连接结构,用于与相邻电池模块电连接)。模块盒包括上盖和下盖,上盖和下盖外侧分别卡扣连接导电片及绝缘板。模块盒的左右两侧各有两个槽,用于在成组时卡入卡条,槽内相应设置有与卡条相配合的凸杆。模块盒的顶边也各有两个槽用于在成组时卡入卡条,并在卡条上固定信号采集板。铜镍导电片预先固定有塔簧,折入顶边槽内,信号采集板随卡条卡入槽后与塔簧接触,实现电连接。The embodiment of the present invention takes the vehicle-mounted power battery box as an example, which includes a box body and a battery module located in the box. body) and at least one conductive cell (ie, the battery module connecting structure, used for electrical connection with adjacent battery modules). The module box includes an upper cover and a lower cover, and the outer sides of the upper cover and the lower cover are buckled and connected to the conductive sheet and the insulating plate respectively. Two grooves are respectively arranged on the left and right sides of the module box, and are used for snapping in the clamping strips when forming a group. Protruding rods matched with the clamping strips are correspondingly arranged in the grooves. There are also two slots on the top edge of the module box, which are used to snap into the card strips when they are grouped, and to fix the signal acquisition board on the card strips. The copper-nickel conductive sheet is pre-fixed with a tower spring, which is folded into the top edge groove, and the signal acquisition board is inserted into the groove with the card strip to contact the tower spring to realize electrical connection.

如图1和2所示,本发明一个实施例的动力电池箱,一般性地包括:箱体1、电池模组2和卡条3。As shown in FIGS. 1 and 2 , a power battery box according to an embodiment of the present invention generally includes: a box body 1 , a battery module 2 and a clip 3 .

多个并排固定设置的电池模块构成电池模组2,电池模块安装有多个电芯,电池模组2并排设置在箱体1内;卡条3将电池模块2卡止固定成一体。电池模块2是至少包含了模块盒、电芯、导电电芯、导电片、绝缘片的整体结构。A plurality of battery modules arranged side by side constitute a battery module 2, the battery module is equipped with a plurality of battery cells, and the battery module 2 is arranged side by side in the box body 1; the clip bar 3 locks and fixes the battery module 2 into one body. The battery module 2 is an integral structure including at least a module box, a cell, a conductive cell, a conductive sheet, and an insulating sheet.

如图3和图4所示,本发明的一种电池模块2的模块盒,包括:上盖21和下盖22;上盖21形成有一个以上安装电芯106的上槽体211;下盖22形成有与上槽体211对应的用于安装电芯的下槽体221;上盖21和下盖22卡合在一起。其中,槽体内可以安装一个或多个导电电芯。As shown in Fig. 3 and Fig. 4, a module box of a battery module 2 of the present invention includes: an upper cover 21 and a lower cover 22; 22 is formed with a lower tank body 221 corresponding to the upper tank body 211 for installing batteries; the upper cover 21 and the lower cover 22 are snapped together. Wherein, one or more conductive electric cores can be installed in the tank body.

上盖21上形成有凸起的卡扣231,在下盖22上形成有卡舌232,卡舌232上开设有与卡扣231相适配的卡槽233。通过卡扣231和卡舌232上的卡槽233将上盖21和下盖22卡合在一起。其中,卡扣和卡舌的位置可以互换;卡合的方式不限于本实施例的卡扣、卡舌及卡槽;上下盖之间也可以是卡合之外的可拆卸式固定方式。A protruding buckle 231 is formed on the upper cover 21 , and a tongue 232 is formed on the lower cover 22 , and a groove 233 matching the buckle 231 is defined on the tongue 232 . The upper cover 21 and the lower cover 22 are locked together by the buckle 231 and the slot 233 on the tongue 232 . Wherein, the positions of the buckle and the tongue can be interchanged; the manner of engagement is not limited to the buckle, tongue and groove of this embodiment; the upper and lower covers can also be detachable fixing methods other than the engagement.

上盖21的外侧(即上盖的上表面)设置有连接电芯106一侧电极的上导电片241,下盖22的外侧(即下盖的下表面)设置有连接电芯106另一侧电极的下导电片242。上导电片241外侧(即上导电片的上表面)盖设有上绝缘片251,下导电片242外侧(即下导电片的下表面)盖设有下绝缘片252。其中,导电片用于实现多个电芯之间的串并联,绝缘片用于在多个模块层叠设置后避免导电片相互接触,因此被设置成至少可以完全覆盖导电片的大小,图中由于导电片被绝缘片覆盖,只示出其边缘。The outer side of the upper cover 21 (ie, the upper surface of the upper cover) is provided with an upper conductive sheet 241 connected to the electrode on one side of the battery cell 106, and the outer side of the lower cover 22 (ie, the lower surface of the lower cover) is provided with a conductive sheet 241 connected to the other side of the battery cell 106. The lower conductive sheet 242 of the electrode. The outer side of the upper conductive sheet 241 (ie, the upper surface of the upper conductive sheet) is covered with an upper insulating sheet 251 , and the outer side of the lower conductive sheet 242 (ie, the lower surface of the lower conductive sheet) is covered with a lower insulating sheet 252 . Among them, the conductive sheet is used to realize the series and parallel connection between multiple cells, and the insulating sheet is used to prevent the conductive sheets from contacting each other after multiple modules are stacked, so it is set to at least completely cover the size of the conductive sheet. The conductive sheet is covered by an insulating sheet, only the edges of which are shown.

本实施例中,导电片通过上盖和下盖外侧面边缘的多个卡扣件限位在上盖和下盖上,并与模块盒内电芯的正极或负极焊接固定连接,绝缘片也通过上盖和下盖外侧面边缘的多个卡扣件限位在上盖和下盖上。In this embodiment, the conductive sheet is limited on the upper cover and the lower cover by a plurality of buckles on the outer side edges of the upper cover and the lower cover, and is welded and fixedly connected to the positive pole or negative pole of the battery cell in the module box, and the insulating sheet is also fixed. The upper cover and the lower cover are limited on the upper cover and the lower cover through a plurality of buckle parts on the outer side edges of the upper cover and the lower cover.

为了实现电池模组中各个模块的串联,导电片及绝缘片上还开设有多个位置对应的供导电电芯穿过的通孔(本实施例为6个,如图3、4所示),导电电芯可以被设置成电芯的外形,被设置在上槽体和下槽体中,与相邻模块内的导电电芯通过导电件电连接,从而实现模块与模块之间的通路。In order to realize the series connection of each module in the battery module, a plurality of through holes (six in this embodiment, as shown in Fig. The conductive cell can be set in the shape of the cell, set in the upper tank and the lower tank, and electrically connected with the conductive cell in the adjacent module through the conductive member, so as to realize the passage between the modules.

下盖22的内部或四周向上还形成有支撑上盖21的支柱26,对上盖21起均匀支撑作用,同时这些支柱为空心,其所在空间还可以有助于防止电池区域过热。其中,支柱可以有多个,包括但不限于仅抵靠上盖起支撑作用的支柱、顶端设置卡合件并与上盖相应部位卡合的起可拆卸固定作用的支柱等等。The inside or surroundings of the lower cover 22 are also formed with pillars 26 supporting the upper cover 21, which evenly support the upper cover 21. Meanwhile, these pillars are hollow, and the space in which they are located can also help prevent the battery area from overheating. Among them, there may be multiple pillars, including but not limited to pillars that only lean against the upper cover for support, and detachable and fixed pillars that are provided with snap pieces at the top and engage with corresponding parts of the upper cover, and so on.

上盖21和下盖22的四周侧面形成有多个凹槽27,包括用于多个电池模块叠放时上下对齐定位的定位凹槽以及用于多个电池模块叠放后卡入固定卡条的卡条凹槽,其中,卡条凹槽内形成有凸杆271,以便与具有卡孔的卡条卡合连接。A plurality of grooves 27 are formed on the sides of the upper cover 21 and the lower cover 22, including positioning grooves for vertical alignment and positioning when multiple battery modules are stacked, and fixing clips for multiple battery modules to be stacked. The clip groove of the clip, wherein a protruding rod 271 is formed in the clip groove, so as to be engaged with the clip with a clip hole.

图5-8示出了本发明导电片的实施例。5-8 show embodiments of the conductive sheet of the present invention.

如图5所示,导电片包括基体41,所述基体41由铜排和镍片通过焊接,例如激光焊接组合而成。基体41上开设有多个通孔42(如图6所示),所述通孔42与排列在模块盒中的电芯(未示出)一一对应。As shown in FIG. 5 , the conductive sheet includes a base body 41 , and the base body 41 is formed by welding a copper bar and a nickel sheet, such as laser welding. A plurality of through holes 42 (as shown in FIG. 6 ) are opened on the base body 41 , and the through holes 42 are in one-to-one correspondence with the battery cells (not shown) arranged in the module box.

图6是图5中区域A的局部放大示意图,示出了一个通孔42的结构。所述基体41上形成有位于通孔42内的条状凸缘43,条状凸缘43由镍片延伸而成,较佳地向通孔中心位置延伸,条状凸缘43在通孔42内对称布置,与所述基体41的连接处分别形成有圆弧槽。所述条状凸缘43用于通过焊接等方式与电芯的正负极形成电连接,每个条状凸缘43的端部都具有两个凸点44(如图6所示),通孔中心位置的4个凸点44被设置成朝向电芯正负极表面凸起,成为焊接至电芯正负极的电连接点。FIG. 6 is a partially enlarged schematic view of area A in FIG. 5 , showing the structure of a through hole 42 . The substrate 41 is formed with a strip-shaped flange 43 located in the through hole 42. The strip-shaped flange 43 is formed by extending from a nickel sheet, preferably extending toward the center of the through-hole. The strip-shaped flange 43 is formed in the through-hole 42. It is arranged symmetrically inside, and arc grooves are respectively formed at the joints with the base body 41 . The strip flanges 43 are used to form electrical connection with the positive and negative poles of the electric core by means of welding, etc., and each end of the strip flanges 43 has two bumps 44 (as shown in FIG. 6 ). The four bumps 44 at the center of the hole are set to protrude toward the surface of the positive and negative poles of the battery cell, and serve as electrical connection points for welding to the positive and negative poles of the battery core.

所述条状凸缘43上还可以开设有沿所述条状凸缘43的长度方向延伸的长条孔45,以减少条状凸缘的强度,使条状凸缘的端部凸点更容易被压紧贴合在电芯正负极表面;同时,如果出现电流过载,开有长条孔的条状凸缘更容易熔断,提高安全性;此外,由于开有长条孔,焊接电流被分散的面积小,更容易集中在4个凸点44上。The strip flange 43 can also be provided with a strip hole 45 extending along the length direction of the strip flange 43, so as to reduce the strength of the strip flange and make the end bumps of the strip flange more compact. It is easy to be pressed tightly on the surface of the positive and negative poles of the battery; at the same time, if the current overload occurs, the strip-shaped flange with a long hole is easier to fuse, which improves safety; in addition, due to the long hole, the welding current The area to be dispersed is small, and it is easier to concentrate on the four bumps 44 .

其中,凸点可通过冲压而成,其凸起的高度较佳地为0.2-0.4mm,直径较佳地为1-1.5mm,以便于加工以及保证焊接后的电连接。长条孔可具有一个直段,以使条状凸缘形成两段平行的直臂,直臂两侧均为直线形状,以确保电流过载时直臂处更容易熔断。Wherein, the bumps can be formed by punching, and the height of the bumps is preferably 0.2-0.4 mm, and the diameter is preferably 1-1.5 mm, so as to facilitate processing and ensure electrical connection after welding. The elongated hole can have a straight section, so that the strip flange forms two parallel straight arms, and both sides of the straight arms are straight lines, so as to ensure that the straight arms are easier to fuse when the current is overloaded.

为了适应铜镍导电片之间的电连接或者与信号采集板的电连接,铜镍导电片可包括多种不同的形式,例如,有的铜排上装有导电套,和导电芯进行连接,完成模块之间的导电;有的铜排上装有导电柱,有的铜排上装有导电柱套,两者装于相邻模块实现模块之间的导电;有的铜排上装有母插,和线束头进行连接,有的铜排上预先固定有塔簧,实现与信号采集板的电连接。In order to adapt to the electrical connection between the copper-nickel conductive sheets or the electrical connection with the signal acquisition board, the copper-nickel conductive sheets can include many different forms, for example, some copper bars are equipped with conductive sleeves, and are connected to the conductive core to complete Conduction between modules; some copper bars are equipped with conductive columns, and some copper bars are equipped with conductive column sleeves, both of which are installed in adjacent modules to achieve electrical conduction between modules; some copper bars are equipped with female plugs, and wiring harnesses Some copper bars are pre-fixed with tower springs to realize the electrical connection with the signal acquisition board.

图7是本发明带有导电套的铜镍导电片一个实施例的结构示意图。其中,附图标记7表示塔簧,附图标记5表示导电套。Fig. 7 is a schematic structural view of an embodiment of the copper-nickel conductive sheet with a conductive sleeve according to the present invention. Wherein, reference numeral 7 denotes a tower spring, and reference numeral 5 denotes a conductive sleeve.

塔簧7安装在由基体41向外延伸并向垂直于基体41的方向弯折的弯折片47上。所述弯折片47折入模块盒的顶边槽内,与预置于信号采集板上的接触点,例如塔簧、导电圆片等接触,实现铜镍导电片与信号采集板的电连接,用于动力电池的温度信号、电压信号等的采集。The tower spring 7 is mounted on a bending piece 47 extending outward from the base body 41 and bent in a direction perpendicular to the base body 41 . The bent piece 47 is folded into the top edge groove of the module box, and contacts with the contact points preset on the signal acquisition board, such as tower springs, conductive discs, etc., to realize the electrical connection between the copper-nickel conductive sheet and the signal acquisition board , for the collection of temperature signals and voltage signals of power batteries.

导电套5安装在基体41向外延伸出的伸长片46上,包括导电套筒和内置于导电套筒中的导电簧,并通过导电芯实现与另一模块上的导电套的电连接,进而实现模块之间的导电。该导电簧可以是由导电线圈绕成的环形结构,有弹性,可以在颠簸时保持电连接。其中,该导电芯可以被设置在电池模块中某一个电芯的位置,其一端可以被设置成与导电套相连,另一端可以被设置成与一个单独的导电套相连,该单独的导电套另一端还与另一个电池模块上的导电芯相连,并通过另一个电池模块上的导电套实现两个模块之间的电连接。The conductive sleeve 5 is installed on the extension piece 46 extending outward from the base body 41, including a conductive sleeve and a conductive spring built in the conductive sleeve, and realizes electrical connection with the conductive sleeve on another module through the conductive core. Thus, conduction between modules is realized. The conductive spring can be an annular structure wound by a conductive coil, is elastic, and can maintain electrical connection during bumps. Wherein, the conductive core can be set at the position of a certain battery cell in the battery module, one end of which can be set to be connected to a conductive sleeve, and the other end can be set to be connected to a separate conductive sleeve, and the separate conductive sleeve can be connected to another One end is also connected to the conductive core on the other battery module, and the electrical connection between the two modules is realized through the conductive sleeve on the other battery module.

图8是本发明带有母插的铜镍导电片一个实施例的结构示意图。其中,附图标记7表示塔簧,附图标记9表示母插。Fig. 8 is a schematic structural view of an embodiment of the copper-nickel conductive sheet with a female plug of the present invention. Wherein, reference numeral 7 represents a tower spring, and reference numeral 9 represents a female plug.

塔簧7的相关结构与作用如上所述。母插9设于基体41的伸出片上,一个电池模块具有一对正负极的母插9。母插9用于插入线束头,实现两个电池模块之间的电连接,或电池模块与高压模块之间的电连接。所述线束头(未示出),包括外壳、插头、插头座、压紧弹簧和导电簧,插入到母插9实现电连接。The relevant structure and effect of the tower spring 7 are as described above. The female plug 9 is disposed on the protruding piece of the base 41 , and a battery module has a pair of positive and negative female plugs 9 . The female plug 9 is used to insert the wire harness head to realize the electrical connection between two battery modules, or the electrical connection between a battery module and a high voltage module. The wire harness head (not shown), including a shell, a plug, a socket, a compression spring and a conductive spring, is inserted into the female plug 9 to realize electrical connection.

在另一个实施例中,一个电池模块的底面导电片上装有向下而设的导电柱,其相邻下方电池模块的顶面导电片上装有向下而设的导电柱套,两者套接实现模块之间的导电。其中,导电柱套内包括导电套筒及其内的导电簧。In another embodiment, a conductive column on the bottom surface of a battery module is equipped with a downwardly disposed conductive column, and the top conductive sheet of the adjacent lower battery module is equipped with a downwardly disposed conductive column sleeve, and the two are socketed. Conduct electricity between modules. Wherein, the conductive column sleeve includes a conductive sleeve and a conductive spring inside.

图9-14示出本发明导电套的实施例,导电套作为导电电芯的一个组件,两个相邻的电池模块的导电芯分别与一个导电套套接,实现这两个电池模块的电连接。Figures 9-14 show the embodiment of the conductive sleeve of the present invention. The conductive sleeve is used as a component of the conductive cell, and the conductive cores of two adjacent battery modules are respectively socketed with a conductive sleeve to realize the electrical connection of the two battery modules. .

如图9-14所示,导电套5包含一套筒52,该套筒52包含一管状的套管521,该套管521的外壁中部设有一环形的限位环522,该套管521的内壁两端分别设有一由环形的导电环槽523组成的导电环槽阵列和一由环形的第一密封环槽524组成的密封环槽阵列,该导电环槽523内分别设有一可分离的环形的导电簧53,该第一密封环槽524内分别设有一可分离的环形的第一密封圈54。其中,导电簧与导电环槽较佳地过盈配合,第一密封圈与第一密封环槽较佳地过盈配合。As shown in Figures 9-14, the conductive sleeve 5 includes a sleeve 52, the sleeve 52 includes a tubular sleeve 521, and the middle part of the outer wall of the sleeve 521 is provided with an annular stop ring 522, the sleeve 521 Both ends of the inner wall are respectively provided with a conductive ring groove array composed of annular conductive ring grooves 523 and a sealing ring groove array composed of annular first sealing ring grooves 524, and a detachable annular ring groove is respectively provided in the conductive ring grooves 523. The conductive spring 53 is provided with a detachable annular first sealing ring 54 in the first sealing ring groove 524 respectively. Wherein, the conductive spring preferably interferes with the conductive ring groove, and the first sealing ring preferably interferes with the first sealing ring groove.

该套筒52为铜制成,该第一密封圈54为橡胶制成,该导电簧53为镀银弹簧。The sleeve 52 is made of copper, the first sealing ring 54 is made of rubber, and the conductive spring 53 is a silver-plated spring.

使用时,两端可套接两个导电芯,导电芯包含一芯筒和芯筒内的一导电的芯体,套接时芯体与导电套内的导电簧相接触。套管外壁的限位环用于限位两端套接的导电芯端沿。When in use, two conductive cores can be socketed at both ends, and the conductive core includes a core barrel and a conductive core body inside the core barrel, and the core body contacts the conductive spring in the conductive sleeve when socketed. The limiting ring on the outer wall of the sleeve is used to limit the end edge of the conductive core sleeved at both ends.

使用时,如图14所示,套管521的内壁两端分别设有一对导电环槽523和一密封环槽524,当然,导电环槽523和第一密封环槽524的数量可以根据需要增减。在进行电池连接时,由于导电簧53本身的弹性,较佳地被设置成由导电线圈绕成的环形结构(导电线圈沿环形路径缠绕),导电线圈形成环形中空通道,因此在受到外力时可被压缩、形变,使得即使在颠簸的环境下,导电芯的芯体与导电簧发生相对滑动,也不会影响两者的电连接,提高了两者的轴向和径向的随动性,也不会发生断电、打火等现象,连接可靠,实用性强。When in use, as shown in Figure 14, a pair of conductive ring grooves 523 and a sealing ring groove 524 are respectively provided at both ends of the inner wall of the sleeve 521, of course, the number of conductive ring grooves 523 and the first sealing ring groove 524 can be increased as required reduce. When connecting the battery, due to the elasticity of the conductive spring 53 itself, it is preferably arranged as a ring structure wound by a conductive coil (the conductive coil is wound along a circular path). It is compressed and deformed, so that even in a bumpy environment, the core of the conductive core and the conductive spring slide relative to each other, which will not affect the electrical connection between the two, and improve the axial and radial follow-up of the two. There will be no power outage, sparking, etc., and the connection is reliable and practical.

图15-20示出本发明导电芯的实施例,导电芯作为导电电芯的一个组件,两个相邻的电池模块的导电芯分别与一个导电套套接,实现这两个电池模块的电连接。Figures 15-20 show the embodiment of the conductive core of the present invention. The conductive core is a component of the conductive core. The conductive cores of two adjacent battery modules are respectively socketed with a conductive sleeve to realize the electrical connection of the two battery modules. .

如图15至图20所示,导电芯6包含一芯筒62和一芯体63。该芯筒62包含一圆筒状的筒体621,该筒体621的内壁两端分别设有一由环形的第二密封环槽622组成的密封环槽阵列,该第二密封环槽622内分别设有一可分离的第二密封圈64,该芯体63包含一圆柱状的第一芯体631,该第一芯体631的两端分别设有一圆柱状的第二芯体632,该第二芯体632的直径小于该第一芯体631,该第一芯体631的直径与该筒体621的内径相适应,该第二芯体632的直径与该第二密封圈64的内径相适应,其中,第二密封圈与第二密封环槽较佳地过盈配合,并与第二芯体较佳地过盈配合。As shown in FIGS. 15 to 20 , the conductive core 6 includes a core barrel 62 and a core body 63 . The core barrel 62 includes a cylindrical cylinder body 621, and the two ends of the inner wall of the cylinder body 621 are respectively provided with a seal ring groove array composed of annular second seal ring grooves 622, and the second seal ring grooves 622 are respectively A separable second sealing ring 64 is provided, the core body 63 includes a cylindrical first core body 631, and a cylindrical second core body 632 is respectively provided at both ends of the first core body 631, the second cylindrical core body 632 The diameter of the core 632 is smaller than that of the first core 631, the diameter of the first core 631 is adapted to the inner diameter of the barrel 621, and the diameter of the second core 632 is adapted to the inner diameter of the second sealing ring 64 , wherein, the second seal ring preferably has an interference fit with the second seal ring groove, and preferably has an interference fit with the second core.

该筒体621的两端分别设有一喇叭状的卡接口623,方便芯体63和导电套套管521的插接操作。密封圈与密封环槽较佳地过盈配合,并与第二芯体较佳地过盈配合。Both ends of the barrel 621 are respectively provided with a trumpet-shaped snap-in interface 623 , which facilitates the insertion operation of the core 63 and the conductive sleeve 521 . The sealing ring preferably interferes with the sealing ring groove, and preferably interferes with the second core body.

该芯体63为铜制成,该第二密封圈64为橡胶制成。The core 63 is made of copper, and the second sealing ring 64 is made of rubber.

使用时,导电芯的任一端可套接一个导电套,导电套内壁具有导电簧,套接时第二芯体32与导电套内的导电簧相接触。In use, either end of the conductive core can be socketed with a conductive sleeve, and the inner wall of the conductive sleeve has a conductive spring, and the second core body 32 is in contact with the conductive spring in the conductive sleeve when socketed.

使用时,该导电芯当做一颗电池,装在盖盒中,起到导电通路作用。如图18所示,使用者直接将两个第二密封圈64分别卡入到对应的密封环槽622中,第二密封圈64的内壁紧贴芯体63的第二芯体632的外壁,实现对芯体63的内部的密封,防止外界水汽的侵蚀,效果明显,实用性强。When in use, the conductive core is used as a battery, and is installed in the cover box to play the role of a conductive path. As shown in FIG. 18 , the user directly snaps the two second sealing rings 64 into the corresponding sealing ring grooves 622 respectively, and the inner wall of the second sealing ring 64 is close to the outer wall of the second core body 632 of the core body 63 . The inner sealing of the core body 63 is realized to prevent the erosion of external water vapor, the effect is obvious, and the practicability is strong.

当然,密封环槽622的数量可以根据需要进行增减,以适应不同的工作环境。Of course, the number of sealing ring grooves 622 can be increased or decreased as required to adapt to different working environments.

图21-24示出本发明电池模块连接结构(即导电电芯)的实施例。21-24 show an embodiment of the connection structure of the battery module (ie, the conductive cell) of the present invention.

如图21至图24所示,该连接结构包含导电套5和导电芯6,导电芯6与导电套5插接连接。As shown in FIGS. 21 to 24 , the connection structure includes a conductive sleeve 5 and a conductive core 6 , and the conductive core 6 is connected to the conductive sleeve 5 by plugging.

下面介绍如何使用该连接结构。Here's how to use this connection structure.

如图23和图24所示,将一导电套5置于两相连的导电芯6之间,直接将芯体63插入到对应的套管内,使得芯体63的第二芯体632与一对导电簧53紧密接触,第一密封圈54和第二密封圈64构成双重密封结构。其中,导电簧53的内外径分别与套管521内壁、第二芯体632外壁过盈配合,使得装配后的导电簧53被夹紧;第一密封圈54的内外径分别与套管521内壁、第二芯体632外壁过盈配合,使得装配后的第一密封圈54被夹紧;第二密封圈64的内外径分别与第二芯体632外壁、筒体621内壁过盈配合,使得装配后的第二密封圈64被夹紧。装配后,限位环两端分别被两个芯筒的端部抵贴。As shown in Figure 23 and Figure 24, a conductive sleeve 5 is placed between two connected conductive cores 6, and the core body 63 is directly inserted into the corresponding casing, so that the second core body 632 of the core body 63 and a pair of The conductive spring 53 is in close contact, and the first sealing ring 54 and the second sealing ring 64 form a double sealing structure. Wherein, the inner and outer diameters of the conductive spring 53 are respectively in interference fit with the inner wall of the sleeve 521 and the outer wall of the second core 632, so that the assembled conductive spring 53 is clamped; 1. The outer wall of the second core body 632 is interference fit, so that the assembled first sealing ring 54 is clamped; the inner and outer diameters of the second sealing ring 64 are respectively interference fit with the outer wall of the second core body 632 and the inner wall of the cylinder body 621, so that The assembled second sealing ring 64 is clamped. After assembly, the two ends of the limit ring are respectively abutted by the ends of the two core barrels.

另一方面,如图18和图20所示,密封环槽622的两端均有筒体621内壁的凸起,使密封圈64的前后两端均被限位在密封环槽622内,所带来的好处包括:由于外端被限位,从而抵住第一芯体宽于第二芯体所形成的端沿凸环,将芯体轴向限位在芯筒内,但又具有一定的轴向缓冲位移量;第一芯体与筒体较佳地为间隙配合,利用密封圈就可以实现芯体在芯筒内一定的径向缓冲位移量,在导电套和导电芯装配的过程中,可以在两者没有完全对准的情况下也能实现套接,当然导电套和导电芯较佳地可以在相套接的接口处设置斜面卡接口,如图20中的卡接口623。在其他实施例中,第一芯体也可与芯筒过盈配合以限位。On the other hand, as shown in Figure 18 and Figure 20, both ends of the sealing ring groove 622 have protrusions on the inner wall of the cylinder 621, so that the front and rear ends of the sealing ring 64 are both limited in the sealing ring groove 622, so The benefits include: because the outer end is limited, it resists the end edge protruding ring formed by the first core body wider than the second core body, and the core body is axially limited in the core barrel, but has a certain The axial buffer displacement of the core body; the first core body and the cylinder body are preferably clearance fit, and a certain radial buffer displacement amount of the core body in the core barrel can be realized by using the sealing ring. In the process of assembling the conductive sleeve and the conductive core Socketing can be achieved even if the two are not completely aligned. Of course, the conductive sleeve and the conductive core can preferably be provided with a beveled card interface at the socketed interface, such as the card interface 623 in FIG. 20 . In other embodiments, the first core body can also be interference-fitted with the core barrel to limit the position.

本实施例的导电套、芯体、导电簧为导电材料,通过导电套两端的导电簧,两个导电芯的芯体可以实现电连接。本实施例的导电簧53被设置成具有弹性,较佳地被设置成由导电线圈绕成的环形结构(导电线圈沿环形路径缠绕),导电线圈形成环形中空通道,因此在受到外力时可被压缩、形变,使得即使在颠簸的环境下,芯体63与导电簧53发生相对滑动,也不会影响两相邻的导电芯N的电连接,提高了两者的轴向和径向的随动性,不会发生断电、打火等现象,连接可靠。The conductive sleeve, core, and conductive spring in this embodiment are made of conductive materials, and the cores of the two conductive cores can be electrically connected through the conductive springs at both ends of the conductive sleeve. The conductive spring 53 of this embodiment is configured to have elasticity, and is preferably configured as a ring structure wound by a conductive coil (the conductive coil is wound along a circular path). Compression, deformation, so that even in a bumpy environment, the relative sliding of the core body 63 and the conductive spring 53 will not affect the electrical connection of the two adjacent conductive cores N, improving the axial and radial follow-up of the two. Mobility, there will be no power failure, ignition, etc., and the connection is reliable.

需要说的是,第一密封圈54、第二密封圈64和导电簧53的数量可以根据需要进行增减,本实施例所述阵列是指由两个以上相关部件平行排列而成。导电套和导电芯的整体结构及内部细节结构也不限于圆形,也可以是方形等结构,此时,导电簧等细节结构可以为方环状。导电簧53也不局限于环形的弹簧结构,也可以采用其他的弹性的导电元件,比如在套管521的内壁上设置长条状的簧片,或者在套管521的内壁上设置多组弹性的导电球等。总之,只要该导电元件能与芯体63保持弹性的紧密接触即可。It should be noted that the number of the first sealing ring 54 , the second sealing ring 64 and the conductive spring 53 can be increased or decreased according to the needs, and the array in this embodiment refers to a parallel arrangement of more than two related components. The overall structure and internal detail structure of the conductive sleeve and the conductive core are not limited to a circular shape, and may also be a square structure. In this case, the detailed structure such as the conductive spring may be in the shape of a square ring. The conductive spring 53 is not limited to the annular spring structure, and other elastic conductive elements can also be used, for example, a strip-shaped reed is arranged on the inner wall of the sleeve 521, or multiple groups of elastic springs are arranged on the inner wall of the sleeve 521. conductive ball etc. In a word, as long as the conductive element can maintain elastic close contact with the core body 63 .

本实施例中的套筒和芯体可以为铜制成,第一密封圈和第二密封圈可以为橡胶制成,导电簧可以为镀银弹簧。The sleeve and the core in this embodiment can be made of copper, the first sealing ring and the second sealing ring can be made of rubber, and the conductive spring can be a silver-plated spring.

本实施例的连接结构可以被制成电池单体的外形并被安装到模块盒的槽体中,用于两个由电池单体组成的电池模块盒之间的电连接,也可以用于电池箱里其他结构的电连接。The connection structure of this embodiment can be made into the shape of a battery cell and installed in the groove of the module box for electrical connection between two battery module boxes composed of battery cells, and can also be used for battery Electrical connections to other structures in the box.

本发明的电池模块的电连接方式可以为但不限于:预先将模块盒中的电池槽体划分为多个区域,每个区域的电池单体正负极朝向一致,由两片导电片分别与这个区域内的所有电池单体的正极和负极焊接连接,形成这些电池单体的并联结构,再通过将同侧相邻两片导电片设置为一体(如图5的导电片,左半区域连通多个电池的正极,右半区域连通多个电池的负极)或导通,形成多个并联结构之间的串联,从而将真个电池模块中的电池单体电连接起来。整个电池模块会引出一个正极端和一个负极端,可以通过导电片伸出的导电柱、导电柱套、导电套、母插等作为正极端或负极端,如两个相邻电池模块的正负极端在相邻位置,可以通过一对导电柱和导电柱套实现串联;如不在相邻位置(分别位于模块盒的上下两侧),可以通过导电套和导电芯的连接结构实现串联。The electrical connection method of the battery module of the present invention may be, but not limited to: divide the battery tank in the module box into multiple areas in advance, and the positive and negative poles of the battery cells in each area are in the same direction, and the two conductive sheets are respectively connected to the The positive and negative electrodes of all battery cells in this area are welded and connected to form a parallel structure of these battery cells, and then two adjacent conductive sheets on the same side are integrated (as shown in the conductive sheet in Figure 5, the left half area is connected) The positive poles of multiple batteries, the right half area is connected to the negative poles of multiple batteries) or conduction, forming a series connection between multiple parallel structures, thereby electrically connecting the battery cells in the entire battery module. The entire battery module will lead to a positive terminal and a negative terminal, which can be used as the positive terminal or negative terminal through the conductive column, conductive column sleeve, conductive sleeve, female plug, etc. protruding from the conductive sheet, such as the positive and negative terminals of two adjacent battery modules. If the poles are in adjacent positions, they can be connected in series through a pair of conductive posts and conductive post sleeves; if they are not in adjacent positions (located on the upper and lower sides of the module box respectively), they can be connected in series through the connection structure of the conductive sleeve and the conductive core.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (30)

1.一种动力电池模块,包括模块盒和电芯,其特征在于:1. A power battery module, comprising a module box and a battery cell, characterized in that: 所述模块盒内形成有一个以上用于安装电芯的槽体;There are more than one grooves for installing electric cores formed in the module box; 所述模块盒的上、下侧分别设置有电连接所述电芯上侧电极和下侧电极的上导电片和下导电片;The upper and lower sides of the module box are respectively provided with an upper conductive sheet and a lower conductive sheet electrically connected to the upper electrode and the lower electrode of the cell; 所述上导电片和下导电片外侧分别盖设有绝缘片。The outer sides of the upper conductive sheet and the lower conductive sheet are respectively covered with insulating sheets. 2.如权利要求1所述的动力电池模块,其特征在于:2. The power battery module according to claim 1, characterized in that: 所述模块盒包括上盖和下盖;The module box includes an upper cover and a lower cover; 所述槽体包括上槽体和下槽体;The tank body includes an upper tank body and a lower tank body; 所述上槽体形成在所述上盖中;the upper tank is formed in the upper cover; 所述下槽体形成在所述下盖中,并与所述上槽体对应,用于安装所述电芯;The lower tank body is formed in the lower cover and corresponds to the upper tank body for installing the electric core; 所述上盖和下盖可拆卸地固定在一起。The upper cover and the lower cover are detachably fixed together. 3.如权利要求2所述的动力电池模块,其特征在于:3. The power battery module according to claim 2, characterized in that: 所述上盖和下盖通过卡合件卡合连接。The upper cover and the lower cover are engaged and connected by means of a locking member. 4.如权利要求3所述的动力电池模块,其特征在于:4. The power battery module according to claim 3, characterized in that: 所述卡合件包括所述上盖上形成的卡扣,以及在所述下盖上形成的卡舌,所述卡舌上开设有与所述卡扣相适配的卡槽。The engaging member includes a buckle formed on the upper cover and a tab formed on the lower cover, and a slot matching the buckle is opened on the tab. 5.如权利要求2所述的动力电池模块,其特征在于:5. The power battery module according to claim 2, characterized in that: 所述下盖上形成有至少一个用于支撑和/或可拆卸固定上盖的支柱。At least one pillar for supporting and/or detachably fixing the upper cover is formed on the lower cover. 6.如权利要求2所述的动力电池模块,其特征在于:6. The power battery module according to claim 2, characterized in that: 所述上盖和下盖的四周侧面形成有多个凹槽。A plurality of grooves are formed on the surrounding sides of the upper cover and the lower cover. 7.如权利要求6所述的动力电池模块,其特征在于:7. The power battery module according to claim 6, characterized in that: 所述多个凹槽包括定位凹槽和/或卡条凹槽,所述卡条凹槽内形成有凸杆。The plurality of grooves include positioning grooves and/or bar grooves, and protruding rods are formed in the bar grooves. 8.如权利要求2所述的动力电池模块,其特征在于:8. The power battery module according to claim 2, characterized in that: 所述上盖的外侧设置所述上导电片,所述下盖体的外侧所述下导电片,且上导电片和下导电片分别通过上盖和下盖外侧边缘的多个卡扣件限位在上盖和下盖上。The upper conductive sheet is arranged on the outer side of the upper cover, and the lower conductive sheet is arranged on the outer side of the lower cover, and the upper conductive sheet and the lower conductive sheet are respectively limited by a plurality of buckles on the outer edges of the upper cover and the lower cover. on the upper and lower covers. 9.如权利要求8所述的动力电池模块,其特征在于:9. The power battery module according to claim 8, characterized in that: 所述上导电片外侧盖设有上绝缘片,所述下导电片外侧盖设有下绝缘片,所述上绝缘片和下绝缘片分别完全覆盖所述上导电片和下导电片,且分别通过上盖和下盖外侧边缘的多个卡扣件限位在上盖和下盖上。The outer cover of the upper conductive sheet is provided with an upper insulating sheet, the outer cover of the lower conductive sheet is provided with a lower insulating sheet, and the upper insulating sheet and the lower insulating sheet completely cover the upper conductive sheet and the lower conductive sheet respectively, and respectively The upper cover and the lower cover are limited on the upper cover and the lower cover through a plurality of buckle parts on the outer edges of the upper cover and the lower cover. 10.如权利要求9所述的动力电池模块,其特征在于:10. The power battery module according to claim 9, characterized in that: 所述上导电片、下导电片、上绝缘片和下绝缘片上还开设有位置对应的通孔。The upper conductive sheet, the lower conductive sheet, the upper insulating sheet and the lower insulating sheet are also provided with corresponding through holes. 11.如权利要求1或8所述的动力电池模块,其特征在于:11. The power battery module according to claim 1 or 8, characterized in that: 所述导电片包括基体,所述基体由铜排和镍片组合在一起形成;所述基体上开设有若干通孔,所述基体上形成有位于通孔内用于电连接的条状凸缘,所述条状凸缘由所述镍片延伸而成。The conductive sheet includes a base body, the base body is formed by a combination of copper bars and nickel sheets; a number of through holes are opened on the base body, and strip-shaped flanges for electrical connection in the through holes are formed on the base body , the strip-shaped flange is formed by extending the nickel sheet. 12.如权利要求11所述的动力电池模块,其特征在于:12. The power battery module according to claim 11, characterized in that: 所述条状凸缘的端部设有凸起的凸点。The ends of the strip flanges are provided with protruding bumps. 13.如权利要求12所述的动力电池模块,其特征在于:13. The power battery module according to claim 12, characterized in that: 所述条状凸缘上开设有沿所述条状凸缘长度方向延伸的长条孔,每个所述条状凸缘的端部设有两个凸点且分别位于长条孔两侧。The strip-shaped flange is provided with a long hole extending along the length direction of the strip-shaped flange, and the end of each strip-shaped flange is provided with two protruding points located on both sides of the long strip hole. 14.如权利要求13所述的动力电池模块,其特征在于:14. The power battery module according to claim 13, characterized in that: 所述长条孔具有直段,所述条状凸缘形成两段平行的直臂。The elongated hole has a straight section, and the strip-shaped flange forms two parallel straight arms. 15.如权利要求14所述的动力电池模块,其特征在于:15. The power battery module according to claim 14, characterized in that: 所述凸点被设置成位于通孔的中心位置,所述凸点的凸起高度为0.2-0.4mm,其直径为1-1.5mm。The protruding point is arranged to be located at the center of the through hole, the protruding height of the protruding point is 0.2-0.4 mm, and the diameter of the protruding point is 1-1.5 mm. 16.如权利要求15所述的动力电池模块,其特征在于:16. The power battery module according to claim 15, characterized in that: 所述条状凸缘与所述基体的连接处形成有圆弧槽。A circular arc groove is formed at the joint between the strip-shaped flange and the base body. 17.如权利要求1或11所述的动力电池模块,其特征在于:17. The power battery module according to claim 1 or 11, characterized in that: 所述导电片包括基体,所述基体上设置有导电的导电柱、导电柱套、导电套、母插、塔簧中的至少一个。The conductive sheet includes a base body, on which at least one of a conductive column, a conductive column sleeve, a conductive sleeve, a female plug, and a tower spring is arranged. 18.如权利要求17所述的动力电池模块,其特征在于:18. The power battery module according to claim 17, characterized in that: 所述塔簧设置在由基体向外延伸并向垂直于基体的方向弯折的弯折片上。The tower spring is arranged on a bending piece extending outward from the base body and bent in a direction perpendicular to the base body. 19.如权利要求17所述的动力电池模块,其特征在于:19. The power battery module according to claim 17, characterized in that: 所述导电柱套和/或导电套包括导电套筒及其内的导电簧。The conductive post sleeve and/or the conductive sleeve includes a conductive sleeve and a conductive spring inside. 20.如权利要求17所述的动力电池模块,其特征在于:20. The power battery module according to claim 17, characterized in that: 所述导电套与导电芯形成动力电池连接结构;所述导电套内设有一个或多个弹性导电件;所述导电芯包含一芯筒和芯筒内的一导电的芯体;所述芯体与导电套可分离地套接,且套接时所述芯体与所述弹性导电件相接触。The conductive sleeve and the conductive core form a power battery connection structure; the conductive sleeve is provided with one or more elastic conductive parts; the conductive core includes a core tube and a conductive core in the core tube; the core The body and the conductive sleeve are detachably socketed, and the core is in contact with the elastic conductive member when socketed. 21.如权利要求20所述的动力电池模块,其特征在于:21. The power battery module according to claim 20, characterized in that: 所述芯体与导电套套接时所述弹性导电件被芯体外壁和导电套内壁夹紧。When the core body is socketed with the conductive sleeve, the elastic conductive member is clamped by the outer wall of the core and the inner wall of the conductive sleeve. 22.如权利要求21所述的动力电池模块,其特征在于:22. The power battery module according to claim 21, characterized in that: 所述导电套的内壁设有一个或多个导电环槽,所述弹性导电件设于所述的导电环槽内,且所述弹性导电件与所述导电环槽过盈配合。The inner wall of the conductive sleeve is provided with one or more conductive ring grooves, the elastic conductive member is arranged in the conductive ring groove, and the elastic conductive member is interference fit with the conductive ring groove. 23.如权利要求20-22任一所述的动力电池模块,其特征在于:23. The power battery module according to any one of claims 20-22, characterized in that: 所述弹性导电件为环形导电簧。The elastic conductive member is an annular conductive spring. 24.如权利要求20-22任一所述的动力电池模块,其特征在于:24. The power battery module according to any one of claims 20-22, characterized in that: 所述导电套包括一套筒,所述套筒包含一套管,所述套管的两端内壁分别设有一个或多个所述弹性导电件。The conductive sleeve includes a sleeve, and the sleeve includes a sleeve, and the inner walls at both ends of the sleeve are respectively provided with one or more elastic conductive members. 25.如权利要求24所述的动力电池模块,其特征在于:25. The power battery module according to claim 24, characterized in that: 所述导电套的内壁设有至少一个第一密封环槽,所述第一密封环槽被设于所述弹性导电件与所述导电套套接芯体的开口之间,所述第一密封环槽内设有第一密封圈。The inner wall of the conductive sleeve is provided with at least one first sealing ring groove, the first sealing ring groove is arranged between the elastic conductive member and the opening of the conductive sleeve socket core, and the first sealing ring A first sealing ring is arranged in the groove. 26.如权利要求24所述的动力电池模块,其特征在于:26. The power battery module according to claim 24, characterized in that: 所述套管中间位置的外壁还设有一环形的限位环。An annular stop ring is also provided on the outer wall at the middle position of the sleeve. 27.如权利要求25或26所述的动力电池模块,其特征在于:27. The power battery module according to claim 25 or 26, characterized in that: 所述芯体包括第一芯体及其两端的第二芯体,所述第二芯体的直径小于第一芯体,所述第一芯体的直径与所述筒体的内径相适应,所述第二芯体与导电套的套管套接连接。The core body includes a first core body and a second core body at both ends thereof, the diameter of the second core body is smaller than the first core body, and the diameter of the first core body is adapted to the inner diameter of the cylinder body, The second core is socket-connected with the sleeve of the conductive sleeve. 28.如权利要求27所述的动力电池模块,其特征在于:28. The power battery module according to claim 27, characterized in that: 所述芯筒包括筒体,所述筒体的两端内壁并于第二芯体外壁分别设有至少一个第二密封圈。The core barrel includes a cylinder body, and at least one second sealing ring is respectively provided on the inner wall at both ends of the cylinder body and on the outer wall of the second core. 29.如权利要求28所述的动力电池模块,其特征在于:29. The power battery module according to claim 28, characterized in that: 所述第一芯体与第二芯体的交界处的筒体内壁设有第二密封环槽,所述第二密封环槽的两端均有筒体内壁的凸起,所述第二密封圈限位于所述第二密封环槽内。The inner wall of the cylinder at the junction of the first core and the second core is provided with a second seal ring groove, and both ends of the second seal ring groove have protrusions on the inner wall of the cylinder, and the second seal The ring limit is located in the second sealing ring groove. 30.一种动力电池箱,其特征在于,包括:30. A power battery box, characterized in that it comprises: 箱体;box; 电池模组,置于所述箱体内,其包括多个并排固定设置的如权利要求1-29任一所述的电池模块。The battery module is placed in the box, which includes a plurality of battery modules according to any one of claims 1-29 fixedly arranged side by side.
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