CN108068206A - The spray pipe network support device of concrete curing and its automation curing system - Google Patents
The spray pipe network support device of concrete curing and its automation curing system Download PDFInfo
- Publication number
- CN108068206A CN108068206A CN201711370235.XA CN201711370235A CN108068206A CN 108068206 A CN108068206 A CN 108068206A CN 201711370235 A CN201711370235 A CN 201711370235A CN 108068206 A CN108068206 A CN 108068206A
- Authority
- CN
- China
- Prior art keywords
- pipe network
- spray pipe
- column
- swing arm
- support device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
Abstract
The invention discloses a kind of spray pipe network support device of concrete curing and its automation curing systems, its spray pipe network support device includes column, the column lower part is provided with lower swing arm, the upper swing arm for rotating expansion is provided at the top of the column, nozzle has been uniformly arranged in the lower swing arm, upper swing arm.It automates curing system, and industrial computer all-in-one machine, spray pipe network support device, control system, database, spray pipe network including carrying human-computer interaction module are of the invention easy to operate, water-saving, power saving, less manpower, spray cost is reduced, improves uniform spraying degree, improves maintenance qualities.Maintenance processes Automatic Control of the present invention, maintenance effect is good, and can reach water-saving purpose.The present invention can carry out automatic spray according to weather and night on daytime.The present invention reduces manpower operations, and spraying effect is good, and maintenance quality is high, and field management realizes visualization, so as to improve construction efficiency.Have a wide range of applications promotion prospect.
Description
Technical field
A kind of a kind of device that the invention belongs to be used in construction, and in particular to the spray pipe network branch of concrete curing
Support arrangement and its automation curing system.
Background technology
It is mostly artificial water seasoning that domestic presently the most common high-speed railway, which builds beam field prefabricated case beam maintenance process, because
It is influenced by the quality mind and working attitude of operator, occurs foster subregion leakage, curing time deficiency, maintenance process often not
To the problems such as, and box girder web slopes inwardly, and traditional covering curing can not use so that the water volatilization sprayed is exceedingly fast, and makes
Box girder web, wing plate are also easy to produce crackle.Conventional method there is it is inevitable the defects of, as worker's amount of labour is big, personnel depaly
It is more, night health is not in place, there are health dead angle and drying and watering cycle etc., leave hidden danger to concrete finished product quality.
In recent years, in view of the above problems, some large-scale precast beam fields start what is sprayed using some timing sprays or movement
Maintenance measure conserves concrete, but this kind of maintenance processes need manual control more, and concrete cannot be conserved on time, causes
Its surface desciccation crack happens occasionally, and maintenance effect is preferable not to the utmost, has directly influenced the durability of precast beam field.
The content of the invention
The present invention for solve the problems, such as it is existing in the prior art propose, the purpose is to provide a kind of spray of concrete curing
Pipe network support device and its automation curing system.
The technical scheme is that：A kind of spray pipe network support device of concrete curing, including column, the column
Lower part is provided with lower swing arm, and the upper swing arm for rotating expansion is provided at the top of the column, is laid in the lower swing arm, upper swing arm
It is equipped with nozzle.
The column is welded to form by two pieces of column edges of a wing and two blocks of column webs.
The column lower part is provided with No. I vertical floor, and No. I horizontal floor is provided on described No. I vertical floor, described
Bearing beam is provided on No. I horizontal floor.
The bearing beam lower end is provided with lower swing arm, and the lower swing arm includes No. II square steel tube, No. II square steel tube
It is fixed between two pieces of parallel No. V otic placodes, No. V otic placode is fixed on No. II connecting plate lower end, No. II connecting plate
It is fixed on bearing beam lower end.
No. II square steel tube is telescoping tube, and end is arc-shaped.
Bolt is crossed in No. V otic placode, the free end of the bolt is provided with nut, No. II square steel pipe end
Portion forms card slot, and the reinforcing bar being inserted into card slot is formed in No. V otic placode.
The column upper end is provided with column top plate, and the column top plate upper end is provided with No. II otic placode, No. II ear
The upper swing arm for rotating expansion is provided on plate, the upper swing arm includes No. I square steel tube, and No. I square steel tube end set has No. I
Connecting plate is provided with No. III otic placode at No. I connecting plate, is connected between No. III otic placode, No. II otic placode by hinge shaft.
The column side-walls are provided with No. II vertical floor, and described No. II vertical floor upper end is provided with No. II horizontal ribs
Plate is provided with No. I otic placode on No. II horizontal floor, and No. I otic placode is hinged with electric pushrod one end, the electric pushrod
The other end and the floor of No. I square steel tube side-walls are hinged.
A kind of automation curing system of concrete curing, including carry human-computer interaction module industrial computer all-in-one machine,
Spray pipe network support device, control system, database, spray pipe network,
The control system includes being equipped with the circuit main board of microcontroller, controls and receives the signal of Temperature Humidity Sensor, and to electricity
Magnet valve, water pump and electric pushrod are controlled；
The database carries out record storage to Humidity Detection value, spray activity duration；
The spray pipe network is by realizing the water pump for spraying operation, water pipe, sprinkler composition.
The human-computer interaction module is built-in with module I ~ module IV.
The module I is set for equipment operation, and for power initiation, the swing arm control and column for loading spray pipe network are stretched
Contracting；
The module II selects for spray model, and including timing operation, unified humidity value is set, region sets humidity value and mixed
Four kinds of work patterns of syntype；
The module III is humidity detection as a result, for the inquiry of humidity detection value, maintenance phase analysis, spray activity duration system
Meter；
The module IV is device status monitoring, to humidity sensor, relay, electric pushrod, water-aspirator pressure, solenoid valve and control
The working condition of system processed is monitored.
Beneficial effects of the present invention are as follows：
1st, easy to operate, water-saving, power saving, less manpower of the invention reduce spray cost, improve uniform spraying degree, improve maintenance matter
Amount.
2nd, upper swing arm of the invention can realize rotation by electric pushrod, not interfere with the lifting or placement of beam.
3rd, maintenance processes Automatic Control of the present invention, maintenance effect is good, and can reach water-saving purpose.
4th, the present invention can carry out automatic spray according to weather and night on daytime.
5th, The present invention reduces manpower operation, spraying effect is good, and maintenance quality is high, and field management realizes visualization, from
And improve construction efficiency.Have a wide range of applications promotion prospect.
Description of the drawings
Fig. 1 is the structure diagram of spray pipe network support device in the present invention；
Fig. 2 is the sectional view in 1-1 sections in Fig. 1；
Fig. 3 is the sectional view in 2-2 sections in Fig. 1；
Fig. 4 is the sectional view in 3-3 sections in Fig. 2；
Fig. 5 is the sectional view in 4-4 sections in Fig. 2；
Fig. 6 is the sectional view in 5-5 sections in Fig. 2；
Fig. 7 is the sectional view in 6-6 sections in Fig. 2；
Fig. 8 is the module composition figure that curing system is automated in the present invention；
Fig. 9 is the module composition figure of human-computer interaction interface operating system in Fig. 8；
Wherein：
The 1-1 column root-plate 1-2-1 columns edge of a wing
1-2-2 column webs No. I vertical floor of 1-3
The horizontal floor 1-5 bearing beams of 1-4 I
No. II horizontal floor of vertical floor 1-7 of 1-6 II
No. I otic placode 1-9 electric pushrod of 1-8
1-10 column top plates No. II otic placode of 1-11
1-12 hinge shaft 1-13 risers
The connecting plates of otic placode 1-15 I of 1-14 III
No. IV otic placode of 1-16 floors 1-17
No. I square steel tube 1-19 nozzle of 1-18
1-20 bolt 1-21 nuts
The connecting plates of otic placode 1-23 II of 1-22 V
No. II square steel tube of 1-24 reinforcing bars 1-25.
Specific embodiment
Hereinafter, referring to the drawings and embodiment the present invention is described in detail：
As shown in Fig. 1 ~ 7, a kind of spray pipe network support device of concrete curing, including column, the column lower part is provided with
Lower swing arm, the column top are provided with the upper swing arm for rotating expansion, nozzle 1- have been uniformly arranged in the lower swing arm, upper swing arm
19。
The column is welded to form by two pieces of column edge of a wing 1-2-1 and two pieces of column web 1-2-2.
The column lower part is provided with No. I vertical floor 1-3, and No. I horizontal ribs are provided on described No. I vertical floor 1-3
Bearing beam 1-5 is provided on plate 1-4, No. I horizontal floor 1-4.
The bearing beam 1-5 lower ends are provided with lower swing arm, and the lower swing arm includes No. II square steel tube 1-25, described No. II
Square steel tube 1-25 is fixed between two pieces of parallel No. V otic placode 1-22, and No. V otic placode 1-22 is fixed on No. II connecting plate 1-
23 lower ends, No. II connecting plate 1-23 are fixed on bearing beam 1-5 lower ends.
No. II square steel tube 1-25 is telescoping tube, and end is arc-shaped.
Bolt 1-20 has been crossed in No. V otic placode 1-22, the free end of the bolt 1-20 is provided with nut 1-21,
No. II square steel tube 1-25 ends form card slot, and the reinforcing bar 1-24 being inserted into card slot is formed in No. V otic placode 1-22.
The column upper end is provided with column top plate 1-10, and the column top plate 1-10 upper ends are provided with No. II otic placode 1-
It is provided with the upper swing arm for rotating expansion on 11, No. II otic placode 1-11, the upper swing arm includes No. I square steel tube 1-18, and described I
Number square steel tube 1-18 end sets have is provided with No. III otic placode 1-14, institute at No. I connecting plate 1-15, No. I connecting plate 1-15
It states and is connected between No. III otic placode 1-14, No. II otic placode 1-11 by hinge shaft 1-12.
The column side-walls are provided with No. II vertical floor 1-6, and described No. II vertical floor 1-6 upper end is provided with No. II
No. I otic placode 1-8, No. I otic placode 1-8 and electric pushrod 1-9 are provided on horizontal floor 1-7, No. II horizontal floor 1-7
One end is hinged, and the electric pushrod 1-9 other ends and the floor 1-16 of No. I square steel tube 1-18 side-walls are hinged.
The column lower end is provided with column root-plate 1-1, and the column is equidistantly uniformly distributed between Liang Tai.
The column realizes modularization assembling with bearing beam 1-5, for loading spray pipe network, the lower swing arm, upper exhibition
When arm precast beam is lifted by crane or stored.
The column top plate 1-10 upper ends are set there are two upper swing arm, and described two upper swing arms are divided by riser 1-13
It cuts.
No. IV otic placode 1-17 is provided at the floor 1-16, No. IV otic placode 1-17 and electric pushrod 1-9 is hinged.
Upper swing arm can be boosted or retracted by the electric pushrod 1-9.
For ease of improving the operating efficiency of watering maintenance, the upper swing arm is to be symmetrical set.By being symmetrical arranged
Spray tube, the prefabricated case beam of both sides can be carried out at the same time watering maintenance.
As shown in Fig. 8 ~ 9, a kind of automation curing system of concrete curing, the industry including carrying human-computer interaction module
Computer all-in-one machine, spray pipe network support device, control system, database, spray pipe network,
The control system includes being equipped with the circuit main board of microcontroller, controls and receives the signal of Temperature Humidity Sensor, and to electricity
Magnet valve, water pump and electric pushrod are controlled；
The database carries out record storage to Humidity Detection value, spray activity duration；
The spray pipe network is by realizing the water pump for spraying operation, water pipe, sprinkler composition.
The human-computer interaction module is built-in with module I ~ module IV.
The module I is set for equipment operation, and for power initiation, the swing arm control and column for loading spray pipe network are stretched
Contracting；
The module II selects for spray model, and including timing operation, unified humidity value is set, region sets humidity value and mixed
Four kinds of work patterns of syntype；
The module III is humidity detection as a result, for the inquiry of humidity detection value, maintenance phase analysis, spray activity duration system
Meter；
The module IV is device status monitoring, to humidity sensor, relay, electric pushrod, water-aspirator pressure, solenoid valve and control
The working condition of system processed is monitored.
The solenoid valve corresponds to different spray pipings respectively, and each relay is equipped with independent on industrial computer all-in-one machine
Switch.
The precast beam automatic sprinkler fire-extinguishing system include temperature sensor, and by monitoring result be converted into electric signal transmission to
Control system.
Control system controls relay, and electromagnetic switch output terminal is connected with relay input terminal, relay output end and water
Pump connection, so as to which water pump be controlled to provide pressure for pipeline.
The monitoring result of temperature sensor is converted into electric signal transmission to control system, and control system passes through set parameter tune
Save pressure.
The operation process of the present invention is as follows：
Step a, water pipe is reserved between beam platform is deposited, column and bearing beam is arranged to determining deviation, accordingly arranges spray pipe net, and lead to
It crosses water pump and is connected to cistern；
Step b, industrial computer all-in-one machine is opened, opens the human-computer interaction interface operating system for integrated management；
Step c, beam fortune, which is hung to, deposits Liang Tai, sets spray work pattern, starts maintenance work；
Step d, control system carries out operation according to humidity value in real time, and pass through solenoid valve, whether relay control nozzle carries out
Water spray operation；
Step e, curing cycle completes, beam outward transport lifting, control system control electric pushrod, and rotation swing arm is kept away into vertical state
Exempt to influence beam lifting；
Step f, into the curing cycle of lower one of beam.
1st, easy to operate, water-saving, power saving, less manpower of the invention reduce spray cost, improve uniform spraying degree, improve and protect
Support quality.
2nd, upper swing arm of the invention can realize rotation by electric pushrod, not interfere with the lifting or placement of beam.
3rd, maintenance processes Automatic Control of the present invention, maintenance effect is good, and can reach water-saving purpose.
4th, the present invention can carry out automatic spray according to weather and night on daytime.
5th, The present invention reduces manpower operation, spraying effect is good, and maintenance quality is high, and field management realizes visualization, from
And improve construction efficiency.Have a wide range of applications promotion prospect.
Claims (10)
1. a kind of spray pipe network support device of concrete curing, including column, it is characterised in that：The column lower part is provided with
Lower swing arm, the column top are provided with the upper swing arm for rotating expansion, nozzle have been uniformly arranged in the lower swing arm, upper swing arm
（1-19）.
2. the spray pipe network support device of concrete curing according to claim 1, it is characterised in that：The column is by two pieces
The column edge of a wing（1-2-1）With two blocks of column webs（1-2-2）It is welded to form.
3. the spray pipe network support device of concrete curing according to claim 2, it is characterised in that：The column lower part is set
It is equipped with No. I vertical floor（1-3）, No. I vertical floor（1-3）On be provided with No. I horizontal floor（1-4）, No. I level
Floor（1-4）On be provided with bearing beam（1-5）.
4. the spray pipe network support device of concrete curing according to claim 3, it is characterised in that：The bearing beam
（1-5）Lower end is provided with lower swing arm, and the lower swing arm includes No. II square steel tube（1-25）, No. II square steel tube（1-25）It is fixed
In two pieces of parallel No. V otic placodes（1-22）Between, No. V otic placode（1-22）It is fixed on No. II connecting plate（1-23）Lower end,
No. II connecting plate（1-23）It is fixed on bearing beam（1-5）Lower end.
5. the spray pipe network support device of concrete curing according to claim 3, it is characterised in that：No. II square steel tube
（1-25）For telescoping tube, end is arc-shaped.
6. the spray pipe network support device of concrete curing according to claim 4, it is characterised in that：No. V otic placode
（1-22）In crossed bolt（1-20）, the bolt（1-20）Free end be provided with nut（1-21）, No. II square steel
Pipe（1-25）End forms card slot, No. V otic placode（1-22）Middle formation is inserted into the reinforcing bar in card slot（1-24）.
7. the spray pipe network support device of concrete curing according to claim 1, it is characterised in that：The column upper end is set
It is equipped with column top plate（1-10）, the column top plate（1-10）Upper end is provided with No. II otic placode（1-11）, No. II otic placode（1-
11）On be provided with rotate expansion upper swing arm, the upper swing arm include No. I square steel tube（1-18）, No. I square steel tube（1-18）
End set has No. I connecting plate（1-15）, No. I connecting plate（1-15）Place is provided with No. III otic placode（1-14）, described No. III
Otic placode（1-14）, No. II otic placode（1-11）Between pass through hinge shaft（1-12）It is connected.
8. the spray pipe network support device of concrete curing according to claim 7, it is characterised in that：The column side-walls
It is provided with No. II vertical floor（1-6）, No. II vertical floor（1-6）Upper end is provided with No. II horizontal floor（1-7）, it is described
No. II horizontal floor（1-7）On be provided with No. I otic placode（1-8）, No. I otic placode（1-8）With electric pushrod（1-9）It cuts with scissors one end
It connects, the electric pushrod（1-9）The other end and No. I square steel tube（1-18）The floor of side-walls（1-16）It is hinged.
9. a kind of automation curing system of concrete curing, it is characterised in that：Industrial electro including carrying human-computer interaction module
Brain all-in-one machine, spray pipe network support device, control system, database, spray pipe network,
The control system includes being equipped with the circuit main board of microcontroller, controls and receives the signal of Temperature Humidity Sensor, and to electricity
Magnet valve, water pump and electric pushrod are controlled；
The database carries out record storage to Humidity Detection value, spray activity duration；
The spray pipe network is by realizing the water pump for spraying operation, water pipe, sprinkler composition.
10. the automation curing system of concrete curing according to claim 9, it is characterised in that：The human-computer interaction mould
Block is built-in with module I ~ module IV,
The module I is set for equipment operation, for power initiation, loads swing arm control and the vertical column expanding of spray pipe network；
The module II selects for spray model, and including timing operation, unified humidity value is set, region sets humidity value and mixed
Four kinds of work patterns of syntype；
The module III is humidity detection as a result, for the inquiry of humidity detection value, maintenance phase analysis, spray activity duration system
Meter；
The module IV is device status monitoring, to humidity sensor, relay, electric pushrod, water-aspirator pressure, solenoid valve and control
The working condition of system processed is monitored.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711370235.XA CN108068206B (en) | 2017-12-19 | 2017-12-19 | Spraying pipe network supporting device for concrete curing and automatic curing system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711370235.XA CN108068206B (en) | 2017-12-19 | 2017-12-19 | Spraying pipe network supporting device for concrete curing and automatic curing system thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108068206A true CN108068206A (en) | 2018-05-25 |
| CN108068206B CN108068206B (en) | 2020-04-21 |
Family
ID=62158921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711370235.XA Active CN108068206B (en) | 2017-12-19 | 2017-12-19 | Spraying pipe network supporting device for concrete curing and automatic curing system thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108068206B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676775A (en) * | 2019-01-31 | 2019-04-26 | 中交二航局第四工程有限公司 | A kind of double seal formula prefabricated box -beam maintenance canopy |
| CN110281363A (en) * | 2019-06-25 | 2019-09-27 | 厦门三航混凝土有限公司 | A kind of concrete component spray system control method |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108068206B (en) | 2020-04-21 |
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