CN108062005A - A kind of splicing ameliorative way of write-through screen printing system - Google Patents

A kind of splicing ameliorative way of write-through screen printing system Download PDF

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CN108062005A
CN108062005A CN201610973504.0A CN201610973504A CN108062005A CN 108062005 A CN108062005 A CN 108062005A CN 201610973504 A CN201610973504 A CN 201610973504A CN 108062005 A CN108062005 A CN 108062005A
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image
data
splicing
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exposure
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CN108062005B (en
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俞庆平
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70425Imaging strategies, e.g. for increasing throughput or resolution, printing product fields larger than the image field or compensating lithography- or non-lithography errors, e.g. proximity correction, mix-and-match, stitching or double patterning
    • G03F7/70475Stitching, i.e. connecting image fields to produce a device field, the field occupied by a device such as a memory chip, processor chip, CCD, flat panel display

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  • General Physics & Mathematics (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

The invention discloses a kind of splicing ameliorative ways of write-through screen printing system, the overlapping exposures that the splicing ameliorative way carries out uniformity of energy by the tape attachment locations to exposure image are realized, the overlapping exposures refer to there is the overlapping of one fixed width region in exposure for the adjacent ribbons on exposure image, and the uniformity of energy refers to carry out corner area data clearing processing to the image data for writing spatial light modulator.A kind of splicing ameliorative way of write-through screen printing system of the present invention, realize that the splicing at halftone epigraph strips mosaic improves by the way of overlapping exposures, four angles of the image data to writing spatial light modulator are zeroed out processing simultaneously, so as to reach the uniformity of exposure energy.Splicing ameliorative way processing data amount using the present invention is small, and process is simple.

Description

A kind of splicing ameliorative way of write-through screen printing system
Technical field
The present invention relates to screen printing technical fields, and in particular to a kind of splicing improvement side of write-through screen printing system Method.
Background technology
Traditional screen printing system by printer using the film, it is necessary to be made a plate.The film and the camera of early stage Egative film is similar.It is as follows that plate-making flow is carried out using the film:The film with image is attached to the screen mesh printing plate for having applied photoresists On, using the Hg lamp irradiation film, there is visuals that the photoresists of halftone with transmitted ray, can be made photosensitive on the film, it will be photosensitive Halftone develops, and not photosensitive part can be dissolved by the developing after development, so as to form figure on halftone.
There are following defects for traditional method using film plate-making:
1st, consumables cost is high, and traditional silk-screened method for platemaking needs to make the film using film setter, and polychrome printing needs more Zhang Feilin, the film is i.e. by discarding after printing down, and consumables cost is higher compared with directly making a plate;
2nd, increase process, cause inefficiency of making a plate:Traditional silk-screened lithography process needs pattern-making egative film first, then through shining Version mechanism version process cycle is longer, inefficiency of making a plate, be thus also possible to cause the problem of more occur and cost of labor, The increase of time cost;
3rd, the film is fragile:The film itself is yielding to be easily scratched, its service life is caused to be greatly affected greatly;
4th, super large halftone can not be made:It is limited by film area itself, traditional method for platemaking can not make super large halftone;
5th, the precision of images is poor, can not meet the plate-making of small line width figure:Since traditional silk-screened method for platemaking is to pass through pattern What egative film was replicated with photoresists contact exposure and completed, thus the loss of image detail can be caused in reproduction process, the precision of images Less than original copy, the phenomenon is particularly evident during the printing down of thick photoresists, therefore traditional film plate-making is usually only applicable to 50 μ The line width of more than m.
In recent years, researchers have also carried out the trial that some are directly made a plate.Wherein, write-through (also known as direct imaging formula, Abbreviation DIS) screen printing system because its process is simple, the precision of images is high, write efficiency is fast etc., increasingly favored by advantages.Directly Formula screen printing system is write generally by host, kinematic system, light source driving controller (LSC), light source (LS), programmable data control The compositions such as device (PDC) processed, spatial light modulator (SLM), site error correcting module and communication module.Wherein, host is used for Master control, kinematic system include scanning platform and stepping platform, for control halftone and optical system (including LS, SLM and other Some for even light, focus on optical element) movement, light source driving controller control light source on off state and light intensity, Light source provides energy required during exposure, and PDC is connected directly with host, under the control of host SLM is driven to complete exposure task. In the course of work, halftone position data that the PDC layout datas that are transmitted by host of reception and kinematic system transmit generates in real time It exposes the optical design needed and SLM is driven to complete exposure task and realize write-through plate-making.SLM is under the driving of PDC, in light source Irradiation under the action of, penetrate different patterns in substrate halftone upslide.
Image transfer is realized using SLM, and pass through the mobile realization view picture figure of scanning platform and stepping platform in DIS systems Exposure, but since platform is in itself there are error, the stitching portion of each band of exposing patterns can be caused anamorphose occur.It is logical Stitching portion anamorphose can be solved the problems, such as by crossing the overlapping exposures in the stitching portion of adjacent ribbons progress one fixed width region, but The energy that can cause lap is excessive.One kind is proposed in the patent of invention of China Publication No. patent CN 104536269A It carries out splicing improved mode using SLM Delta Regions, but the data volume of this processing mode is big, data processing complex.
The content of the invention
The purpose of the present invention provides a kind of data volume suitable for write-through screen printing system aiming at above-mentioned deficiency Small and processing procedure simply splices ameliorative way.
To achieve these goals, the present invention provides a kind of splicing ameliorative way of write-through screen printing system, passes through The overlapping exposures that the tape attachment locations of exposure image are carried out with uniformity of energy realize that processing procedure is simple, and data volume is small, and Solve the problems, such as that overlapping exposures portion of energy is excessive.
Technical scheme is as follows:
A kind of splicing ameliorative way of write-through screen printing system, spatial light modulator is by data processing system in the system Image to be exposed is simultaneously transferred to realization write-through system on halftone by system driving according to the image data that data handling system is sent Version, the splicing ameliorative way are used to improve the strips mosaic position of halftone epigraph in DIS screen printing systems.Institute The overlapping exposures realization that splicing ameliorative way carries out uniformity of energy by the tape attachment locations to exposure image is stated, it is described heavy Folded exposure refers to there is the overlapping of one fixed width region in exposure for the adjacent ribbons on exposure image, and the uniformity of energy is Refer to and carry out corner area data clearing processing for image to be exposed.
The splicing ameliorative way specifically comprises the following steps:
It determines overlapping exposures peak width step, determines that the data that the two neighboring band needs of image to be exposed are overlapped are wide Degree;
Black figure step is supplemented, the number be overlapped with the two neighboring band needs will be supplemented at left and right sides of the image to be exposed According to the black figure of the similary width of width, obtain supplementing the image to be exposed after black figure;
Cutting rod band step scans the width edge that supplements the image to be exposed after black figure and can be scanned according to spatial light modulator Direction cutting obtains the image data after cutting rod band;
Image data after the cutting rod band is sent to data handling system, the data processing by uniformity of energy step System will be in the image data write-in spatial light modulator after the cutting rod band.Writing the spatial light modulator Meanwhile the area data for the similary line number of similary columns being removed on four angles of the image data after the cutting rod band, it obtains The image data being disposed;
Pattern transfer step, the image data that spatial light modulator is disposed according to will carry out in graphic projection to halftone The graph exposure of one band;
Stepping moving step, after the completion of the data exposure of a band, stepping platform steppingDistance carries out next band Exposure,Meet following equation
,
Wherein, L is strip width,It is the phase of image to be exposed described in the definite overlapping exposures peak width step The data width that adjacent two bands needs are overlapped.
Preferably, the data width and the shifting of scanning platform that the two neighboring band needs of the image to be exposed are overlapped The distance that dynamic positional precision, the repetitive positioning accuracy of scanning platform and the scanning platform direction of motion deviate straight line meets following public affairs Formula
,
Wherein,The data width that the two neighboring band needs of the image to be exposed are overlapped is represented,Represent institute The maximum that the scanning platform direction of motion deviates the distance in its ideal movements direction is stated,Represent that the repetition of the platform is determined Position precision,Represent the shift position precision of the platform.
Preferably, in the uniformity of energy step, the columns meets, wherein m is a hot spot Size;The line number is equal to H/4, and wherein H is the line number of spatial light modulator.
The present invention has the advantages that:
The present invention provides a kind of splicing ameliorative way of write-through screen printing system, and halftone is realized by the way of overlapping exposures Splicing at epigraph strips mosaic improves, while four angles of the image data to writing spatial light modulator are zeroed out place Reason, so as to reach the uniformity of exposure energy.The data volume generated using the splicing ameliorative way of the present invention is only that triangle splices The square root of the data volume of mode, data volume is small, and process is simple.
Description of the drawings
Fig. 1 be the present embodiments relate to DIS screen printing systems module composition figure;
Fig. 2 is a kind of step flow chart of the splicing ameliorative way of write-through screen printing system of the embodiment of the present invention;
Fig. 3 is the yaw value value schematic diagrames of the embodiment of the present invention;
Fig. 4 is the schematic diagram of a band of the embodiment of the present invention;
Fig. 5 is that four angles of image data after the cutting rod band to writing DMD of the embodiment of the present invention are zeroed out processing Schematic diagram;
Fig. 6 is the overlapping exposures area schematic of continuous two bands of the embodiment of the present invention.
Reference sign:
1 --- host, 2 --- kinematic system, 2-1 --- stepping platform, 2-2 --- scanning platform, 2-3 --- platform drive Device, 3 --- light source driving controller, 4 --- light source, 5 --- programmable data controller, 6 --- spatial light modulator, 7 --- active focus module, 8 --- optical lens, 9 --- synchronization control module, 10 --- communication module.
Specific embodiment
Below in conjunction with attached drawing, technical scheme is clearly and completely described.
It is the specific embodiment of the present invention below.
The splicing ameliorative way of the present invention is suitable for DIS screen printing systems, and Fig. 1 is that the embodiment of the present invention is related to The module diagram of DIS screen printing systems.As shown in Figure 1, the system includes host 1, kinematic system 2, light source drive control Device 3, light source 4, programmable data controller 5, spatial light modulator 6, active focus module 7, optical lens 8, site error are repaiied Positive module 9 and communication module 10.
Host 1 can be PC, all kinds of servers or all kinds of industrial personal computers.The main function of host 1 is to receive domain, caching version Figure and pretreatment domain and master control PDC, LSC, AF and kinematic system cooperate.Involved domain is generally by CAM softwares It is responsible for generation, form can be PDF, GDSII, GERBER, ODB++, TIF, BMP, DWG or DPF etc..
Kinematic system 2 is made of stepping platform 2-1, scanning platform 2-2 and platform driver 2-3, and wherein platform drives Device 2-3 is connected with host 1 and stepping platform 2-1 and scanning platform 2-2 is driven to move.Stepping platform 2-1 carries halftone and drives Halftone is moved in step direction, and scanning platform 2-2 carries active focus module 7 and optical lens 8 and drives active focus module 7 It is continuously moved in scanning direction with optical lens 8.Scanning direction and step direction are mutually perpendicular to, but each parallel to halftone plane.
Light source driving controller 3 controls the on off state and light intensity of light source 4;Light source is required during exposure for providing Light energy, during exposure, light source is in normally opened constant current state.Light source can be laser or LED.
Programmable data controller 5 is connected directly 1 with host, under the control of host 1 spatial light modulator 6 is driven to complete Exposure task.Programmable data controller 5 is by random access memory (RAM), field programmable gate array (FPGA) and spatial light Modulator control chip (SLMC) forms.Programmable data controller 5 parses the vector graphics or bitmap transmitted by host 1, will It is handled by systematic parameter, then generates the acceptable forms of SLMC, and drives the projection work of SLMC completion images.This In embodiment, the SLMC used is the DLP chips that Texas Instrument (TI) provides.
Spatial light modulator 6 mainly according to figure or graph data, under the action of the irradiation of light source, projects in substrate Different patterns.SLM is by the reflection or refraction to light, the position of graph position and current kinetic system in domain, It generates the optical design that exposure needs in real time by PDC, SLM is driven to complete exposure task.Digital Micromirror Device (DMD) is SLM Most common one kind.In the present embodiment, the SLM used is the DMD that TI is provided.
Active focus module 7 controls the distance between optical lens 8 and halftone, and the focal plane of camera lens is made to remain at halftone and is put down On face;Active focus module 7 is made of high-speed electric expreess locomotive, position sensor and active focus controller.
Site error correcting module 9 receives the real-time position signal that scanning platform 2-2 is sent, then to real-time position signal It is modified to obtain exact position signal, and exact position signal is delivered to PDC, believed by PDC according to the exact position of reception Number control SLM designated position project corresponding pattern.
10 uplink of communication module is connected with host 1, and downlink is respectively connected with LSC and AF, is issued for receiving host 1 Control command simultaneously distributes control command to corresponding module.
Fig. 2 is the flow chart of the splicing ameliorative way of the write-through screen printing system of the present embodiment, is specifically comprised the following steps:
In image preprocessing step S1, image to be exposed is pre-processed, forms the graph data that DMD can be used.
In definite overlapping exposures peak width step S2, the number that the two neighboring band needs of image to be exposed are overlapped is determined According to width.The two neighboring band data width that is overlapped of needs of image to be exposed and the shift position precision of scanning platform, The distance that the repetitive positioning accuracy and the scanning platform direction of motion of scanning platform deviate straight line meets following equation
,
Wherein,The data width that the two neighboring band needs of the image to be exposed are overlapped is represented,Represent institute The maximum that the scanning platform direction of motion deviates the distance in its ideal movements direction is stated,Represent that the repetition of the platform is determined Position precision,Represent the shift position precision of the platform.
The value schematic diagram of yaw is given in Fig. 3, yaw values are a parameters of scanning platform, reaction scanning platform movement Straightness.Yaw values are exactly the degree that scanning platform actual motion direction deviates ideal movements direction, here with deviation most Big distance value represents.Why can there is a situation where to deviate ideal movements direction, be because scanning platform is transported along guide rail Dynamic, guide rail ideally is straight, but is machined with error, it is impossible to be 100% straight, therefore, can exist certain Deviate the situation of straight line.
In black figure step S3 is supplemented, image to be exposed is each side supplementedThe black figure of width obtains supplementing black figure Image to be exposed afterwards.
In cutting rod band step S4, the width edge scanning side that the image to be exposed after black figure will be supplemented can be scanned according to DMD Image data after cutting acquisition cutting rod band.Fig. 4 is schematic diagram of the cutting rod with the latter band.
In uniformity of energy step S5, the image data after cutting rod band is sent to data handling system (DPS), this implementation DPS is PDC in example.PDC will be in the image data write-in DMD after cutting rod band.Writing the same of the spatial light modulator When, the area data of the similary line number of similary columns will be removed on four angles of the image data after the cutting rod band, obtained everywhere Manage the image data finished.Its midrange p meets, wherein m is the size of a hot spot;The row is high in H/ 4, wherein H are the line number of spatial light modulator.Fig. 5 is the schematic diagram being zeroed out to the image data at four angles, to be removed Four region difference of data are as follows:
First region (lower left corner region), row section for 0 to H/4 rows, be classified as 0 toRow;
Two Areas (upper left corner area), row section are 3H/4 to H rows, be classified as 0 toRow;
3rd region (lower right field), row section, to H/4 rows, are classified as 0ExtremelyRow;
4th region (upper right comer region), row section for 3H/4 to H rows, be classified asExtremelyRow.
In pattern transfer step S6, DMD will carry out an item according to the image data being disposed in graphic projection to halftone The graph exposure of band.
In stepping moving step S7, after the completion of the data exposure of a band, stepping platform steppingDistance carries out next The exposure of band,Meet following equation
,
Wherein, L is strip width.Fig. 6 is the overlapping exposures area schematic of continuous two bands of the embodiment of the present invention.Wherein Shadow region is overlapping exposure area.
Use above specific embodiment elaborates technical scheme, it is clear that described embodiment is only Only it is part of the embodiment of the present invention, instead of all the embodiments.Meanwhile the explanation of above example is only intended to help to manage Solve the core concept of the present invention, for those of ordinary skill in the art, thought according to the invention, in specific embodiment and There will be changes in application range.Therefore, based on the embodiments of the present invention, those of ordinary skill in the art are not making Go out all other embodiment obtained under the premise of creative work, belong to the scope of protection of the invention.In conclusion this theory Bright book content should not be construed as limiting the invention.

Claims (4)

1. a kind of splicing ameliorative way of write-through screen printing system, spatial light modulator is by data processing in the system Image to be exposed is simultaneously transferred on halftone according to the image data that data handling system is sent and realizes write-through by system drive Plate-making, the splicing ameliorative way are used to improve the strips mosaic position of halftone epigraph, which is characterized in that the spelling The overlapping exposures realization that ameliorative way carries out uniformity of energy by the tape attachment locations to exposure image is connect, the overlapping exposes Just refer to has the overlapping of one fixed width region in exposure for the adjacent ribbons on exposure image, and the uniformity of energy refers to pair The image data for writing spatial light modulator carries out corner area data clearing processing.
2. the splicing ameliorative way of a kind of write-through screen printing system according to claim 1, which is characterized in that described Splicing ameliorative way includes the following steps:
Image preprocessing step pre-processes image to be exposed, forms the figure number that spatial light modulator can use According to;
It determines overlapping exposures peak width step, determines that the data that the two neighboring band needs of image to be exposed are overlapped are wide Degree;
Black figure step is supplemented, the number be overlapped with the two neighboring band needs will be supplemented at left and right sides of the image to be exposed According to the black figure of the similary width of width, obtain supplementing the image to be exposed after black figure;
Cutting rod band step scans the width edge that supplements the image to be exposed after black figure and can be scanned according to spatial light modulator Direction cutting obtains the image data after cutting rod band;
Image data after the cutting rod band is sent to data handling system, the data processing by uniformity of energy step System will be in the image data write-in spatial light modulator after the cutting rod band;
It is same by being removed on four angles of the image data after the cutting rod band while spatial light modulator is write The area data of the similary line number of sample columns, the image data being disposed;
Pattern transfer step, the image data that spatial light modulator is disposed according to will carry out in graphic projection to halftone The graph exposure of one band;
Stepping moving step, after the completion of the data exposure of a band, stepping platform steppingDistance carries out the exposure of next band Light,Meet following equation
,
Wherein, L is strip width,It is the adjacent of image to be exposed described in the definite overlapping exposures peak width step The data width that two band needs are overlapped.
3. a kind of splicing ameliorative way of write-through screen printing system according to claim 2, it is characterised in that:It is described Determine the two neighboring band data width that is overlapped of needs of image to be exposed described in overlapping exposures peak width step with The shift position precision of scanning platform, the repetitive positioning accuracy of scanning platform and the scanning platform direction of motion deviate straight line away from From meeting following equation
,
Wherein,The data width that the two neighboring band needs of the image to be exposed are overlapped is represented,Described in representative The scanning platform direction of motion deviates the maximum of the distance in its ideal movements direction,Represent the resetting of the platform Precision,Represent the shift position precision of the platform.
4. a kind of splicing ameliorative way of write-through screen printing system according to claim 2, it is characterised in that:It is described In uniformity of energy step, the columns meets, wherein p is columns, and m is the size of a hot spot;The row Number is equal to H/4, and wherein H is the line number of spatial light modulator.
CN201610973504.0A 2016-11-07 2016-11-07 Splicing improvement method of direct-writing type silk screen plate making system Active CN108062005B (en)

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Cited By (5)

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CN111999984A (en) * 2019-05-27 2020-11-27 苏州苏大维格科技集团股份有限公司 Photoetching method
CN114200784A (en) * 2021-12-24 2022-03-18 锡凡半导体无锡有限公司 Maskless laser direct-writing photoetching scanning method capable of improving resolution
CN114200783A (en) * 2021-12-24 2022-03-18 锡凡半导体无锡有限公司 Graph splicing method for maskless laser high-precision scanning
CN114474963A (en) * 2022-04-15 2022-05-13 深圳市先地图像科技有限公司 Multi-screen frame platemaking data processing method, system and related equipment
CN114608803A (en) * 2020-12-08 2022-06-10 中国科学院长春光学精密机械与物理研究所 Pixel overlapping precision testing device for optical seamless splicing of camera focal plane

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Publication number Priority date Publication date Assignee Title
CN111999984A (en) * 2019-05-27 2020-11-27 苏州苏大维格科技集团股份有限公司 Photoetching method
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CN114608803A (en) * 2020-12-08 2022-06-10 中国科学院长春光学精密机械与物理研究所 Pixel overlapping precision testing device for optical seamless splicing of camera focal plane
CN114608803B (en) * 2020-12-08 2024-05-14 中国科学院长春光学精密机械与物理研究所 Pixel overlapping precision testing device for camera focal plane optical seamless splicing
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CN114200783A (en) * 2021-12-24 2022-03-18 锡凡半导体无锡有限公司 Graph splicing method for maskless laser high-precision scanning
CN114200783B (en) * 2021-12-24 2024-03-26 锡凡半导体无锡有限公司 Pattern splicing method for maskless laser high-precision scanning
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CN114474963B (en) * 2022-04-15 2022-07-12 深圳市先地图像科技有限公司 Multi-screen frame platemaking data processing method, system and related equipment

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