Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides the multifunctional production equipment for the activated carbon rods, has high cutting precision, low noise and convenient carrying, can meet the use requirements, and can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a multifunctional production device of an active carbon rod comprises a mixing box, wherein the mixing box is connected with a feeder through a support rod, the feeder is communicated with the mixing box through a first conveying device, a mixing device is arranged inside the mixing box, the mixing box is communicated with an active carbon extruder through a second conveying device, a cutting platform is fixed at the position of a discharge port of the active carbon extruder, a transverse adjusting mechanism is arranged on the cutting platform, a longitudinal adjusting mechanism is arranged on the transverse adjusting mechanism, a positioning device is arranged on the side surface of the longitudinal adjusting mechanism, a laser cutting head is arranged at the bottom of the longitudinal adjusting mechanism, a heat radiating device is arranged on the laser cutting head, a carrying mechanism is arranged on the side surface of the cutting platform, a temperature and humidity monitoring device and an open source single chip microcomputer are respectively arranged on the side surface of the mixing box, the input end of the open source single chip microcomputer is, and the output end of the open-source single chip microcomputer is electrically connected with the input ends of the feeder, the activated carbon extruder and the laser cutting head respectively.
As a preferred technical scheme of the present invention, the first conveying device includes a feeding pipe, the mixing box is communicated with the feeder through the feeding pipe, and the feeding pipe is respectively provided with a first flow regulating valve and an electronic flowmeter, an output end of the electronic flowmeter is electrically connected to an input end of the open-source single chip microcomputer, and an output end of the open-source single chip microcomputer is electrically connected to an input end of the first flow regulating valve.
As a preferred technical scheme of the invention, the material mixing device comprises a stirring motor, the stirring motor is arranged in the material mixing box, a stirring blade is fixed on an output shaft of the stirring motor, and an output end of the open-source single chip microcomputer is electrically connected with an input end of the stirring motor.
As a preferred technical scheme of the invention, the temperature and humidity monitoring device comprises a temperature sensor and a humidity sensor, wherein the temperature sensor and the humidity sensor are both arranged on the side surface of the mixing box, and the output ends of the temperature sensor and the humidity sensor are both electrically connected with the input end of the open-source single chip microcomputer.
As a preferable technical scheme of the invention, the second conveying device comprises a conveying pipe, the mixing box is communicated with the activated carbon extruder through the conveying pipe, a second flow regulating valve is installed on the conveying pipe, and the output end of the open-source single chip microcomputer is electrically connected with the input end of the second flow regulating valve.
As a preferred technical scheme of the present invention, the transverse adjusting mechanism includes a connecting rod, the connecting rod is fixed on a side surface of the cutting platform, a first guide rail is fixed at an end of the connecting rod, a first linear motor is movably connected to the first guide rail, the longitudinal adjusting mechanism is installed at a top of the first linear motor, and an output end of the open-source single chip microcomputer is electrically connected to an input end of the first linear motor.
As a preferred technical scheme of the present invention, the longitudinal adjustment mechanism includes a connection lug, the connection lug is fixed on the top of the first linear motor, a second guide rail is fixed on a side surface of the connection lug, the second guide rail is movably connected with a second linear motor, and an output end of the open-source single chip microcomputer is electrically connected with an input end of the second linear motor.
According to a preferable technical scheme, the positioning device comprises a mounting frame, the mounting frame is fixed on the side face of the second linear motor, the mounting frame is respectively provided with a laser measuring instrument and a laser cutting head, and output ends of the laser measuring instrument and the laser cutting head are electrically connected with an input end of the open-source single chip microcomputer.
As a preferred technical scheme of the invention, the heat dissipation device comprises an infrared temperature sensor and a water-cooling radiator, wherein the infrared temperature sensor and the water-cooling radiator are both arranged on the laser cutting head, the output end of the infrared temperature sensor is electrically connected with the input end of the open-source single chip microcomputer, and the output end of the open-source single chip microcomputer is electrically connected with the input end of the water-cooling radiator.
As a preferred technical scheme of the present invention, the carrying mechanism includes an electric mechanical arm, the electric mechanical arm is mounted on a side surface of the cutting platform, an electric mechanical claw is mounted at an end of the electric mechanical arm, and an output end of the open-source single chip microcomputer is electrically connected to input ends of the electric mechanical arm and the electric mechanical claw, respectively.
Compared with the prior art, the invention has the beneficial effects that: this multi-functional production facility of activated carbon rod fixes a position the operating position of laser cutting head through positioner, and its intelligent degree is high, and the location is accurate, has improved the precision of cutting greatly, accomplishes cutting work through the laser cutting head, and its noise is little, and the cutting dust is few, and the incision is level and smooth, can satisfy the user demand, comes to put the activated carbon rod in order through handling mechanism, avoids the activated carbon rod to be placed in disorder and the fracture, has improved this production facility's product percent of pass greatly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a multifunctional production device of an activated carbon rod comprises a mixing box 1, wherein the mixing box 1 is connected with a feeder 6 through a support rod 5, the feeder 6 is communicated with the mixing box 1 through a first conveying device 14, a mixing device 38 is arranged inside the mixing box 1, the mixing box 1 is communicated with an activated carbon extruder 11 through a second conveying device 16, a cutting platform 9 is fixed at a discharge port of the activated carbon extruder 11, a transverse adjusting mechanism 25 is arranged on the cutting platform 9, a longitudinal adjusting mechanism 27 is arranged on the transverse adjusting mechanism 25, a positioning device 34 is arranged on the side surface of the longitudinal adjusting mechanism 27, a laser cutting head 31 is arranged at the bottom of the longitudinal adjusting mechanism 27, a heat dissipation device 35 is arranged on the laser cutting head 31, a carrying mechanism 26 is arranged on the side surface of the cutting platform 9, a temperature and humidity monitoring device 15 and an open source single chip microcomputer 10 are respectively arranged on the side surface of, the input end of the open-source single chip microcomputer 10 is electrically connected with the output end of an external power supply, and the output end of the open-source single chip microcomputer 10 is respectively and electrically connected with the input ends of the feeder 6, the activated carbon extruder 11 and the laser cutting head 31;
the first conveying device 14 comprises a feeding pipe 3, the mixing box 1 is communicated with the feeder 6 through the feeding pipe 3, the feeding pipe 3 is respectively provided with a first flow regulating valve 4 and an electronic flowmeter 2, the output end of the electronic flowmeter 2 is electrically connected with the input end of the open-source single chip microcomputer 10, the output end of the open-source single chip microcomputer 10 is electrically connected with the input end of the first flow regulating valve 4, the feeder 6 is controlled by the open-source single chip microcomputer 10 to discharge materials, the materials enter the mixing box 1 through the feeding pipe 3, the electronic flowmeter 2 monitors the conveying amount of the feeding pipe 3, the monitored information is transmitted to the open-source single chip microcomputer 10, the open-source single chip microcomputer 10 analyzes and processes the information, and controls the first flow regulating valve 4 to regulate the conveying rate of the feeding pipe 3, and the conveying;
the mixing device 38 comprises a stirring motor 37, the stirring motor 37 is installed inside the mixing box 1, a stirring blade 36 is fixed on an output shaft of the stirring motor 37, an output end of the open-source single chip microcomputer 10 is electrically connected with an input end of the stirring motor 37, the open-source single chip microcomputer 10 controls the stirring motor 37 to work, and the output shaft of the stirring motor 37 drives the stirring blade 36 to rotate, so that the materials are uniformly mixed;
the temperature and humidity monitoring device 15 comprises a temperature sensor 7 and a humidity sensor 8, the temperature sensor 7 and the humidity sensor 8 are both installed on the side face of the mixing box 1, the output ends of the temperature sensor 7 and the humidity sensor 8 are both electrically connected with the input end of the open-source single chip microcomputer 10, the temperature sensor 7 monitors the mixed temperature of the material body, the humidity sensor 8 monitors the mixed humidity of the material body, monitored information is transmitted to the open-source single chip microcomputer 10, the open-source single chip microcomputer 10 analyzes and processes the information, and the working state of the mixing device 38 is reasonably controlled;
the second conveying device 16 comprises a conveying pipe 13, the mixing box 1 is communicated with the activated carbon extruder 11 through the conveying pipe 13, a second flow regulating valve 12 is installed on the conveying pipe 13, the output end of the open-source single chip microcomputer 10 is electrically connected with the input end of the second flow regulating valve 12, a mixed material body enters the activated carbon extruder 11 through the conveying pipe 13, the open-source single chip microcomputer 10 controls the second flow regulating valve 12 to regulate the conveying speed of the conveying pipe 13, the open-source single chip microcomputer 10 controls the activated carbon extruder 11 to extrude the mixed material body, and the formed material body is conveyed to the cutting platform 9;
the transverse adjusting mechanism 25 comprises a connecting rod 19, the connecting rod 19 is fixed on the side face of the cutting platform 9, a first guide rail 17 is fixed at the end part of the connecting rod 19, a first linear motor 18 is movably connected to the first guide rail 17, the longitudinal adjusting mechanism 27 is installed at the top of the first linear motor 18, the output end of the open-source single chip microcomputer 10 is electrically connected with the input end of the first linear motor 18, the open-source single chip microcomputer 10 controls the first linear motor 18 to do linear motion on the first guide rail 17 according to positioning information, and therefore the transverse working position of the laser cutting head 31 is adjusted;
the longitudinal adjusting mechanism 27 comprises a connecting lug 22, the connecting lug 22 is fixed on the top of the first linear motor 18, a second guide rail 23 is fixed on the side surface of the connecting lug 22, a second linear motor 24 is movably connected on the second guide rail 23, the output end of the open-source single chip microcomputer 10 is electrically connected with the input end of the second linear motor 24, and the open-source single chip microcomputer 10 controls the second linear motor 24 to do linear motion on the second guide rail 23 according to the positioning information, so that the longitudinal working position of the laser cutting head 31 is adjusted;
the positioning device 34 comprises a mounting frame 29, the mounting frame 29 is fixed on the side surface of the second linear motor 24, a laser measuring instrument 30 and a laser cutting head 31 are respectively installed on the mounting frame 29, the output ends of the laser measuring instrument 30 and the laser cutting head 31 are electrically connected with the input end of the open-source single chip microcomputer 10, the open-source single chip microcomputer 10 controls the laser scanner 28 to scan the appearance of a product, the laser measuring instrument 30 is controlled to measure the size of the product, the measured and scanned information is transmitted to the open-source single chip microcomputer 10, the open-source single chip microcomputer 10 analyzes and processes the information, the working position of the laser cutting head 31 is adjusted according to preset parameters, the intelligent degree is high, the positioning is accurate, and the cutting accuracy is greatly improved;
the heat dissipation device 35 comprises an infrared temperature sensor 32 and a water-cooling radiator 33, the infrared temperature sensor 32 and the water-cooling radiator 33 are both installed on the laser cutting head 31, the output end of the infrared temperature sensor 32 is electrically connected with the input end of the open-source single-chip microcomputer 10, the output end of the open-source single-chip microcomputer 10 is electrically connected with the input end of the water-cooling radiator 33, the open-source single-chip microcomputer 10 controls the laser cutting head 31 to cut products, the noise is low, cutting dust is little, the cut is smooth, the use requirements can be met, the infrared temperature sensor 32 monitors the temperature of the laser cutting head 31, the monitored information is transmitted to the open-source single-chip microcomputer 10, the open-source single-chip microcomputer 10 analyzes and processes the information, when the monitored data is judged to exceed preset parameters, the water-cooling;
the carrying mechanism 26 comprises an electric mechanical arm 21, the electric mechanical arm 21 is installed on the side face of the cutting platform 9, an electric mechanical claw 20 is installed at the end portion of the electric mechanical arm 21, the output end of the open-source single chip microcomputer 10 is electrically connected with the electric mechanical arm 21 and the input end of the electric mechanical claw 20 respectively, the open-source single chip microcomputer 10 controls the electric mechanical arm 21 to work according to a preset program, the electric mechanical arm 21 adjusts the working position of the electric mechanical claw 20, the open-source single chip microcomputer 10 controls the electric mechanical claw 20 to grab a product, the product is orderly placed under the action of the electric mechanical arm 21, the mechanization degree is high, the active carbon rods can be prevented from being placed in disorder and being broken, and the product qualification rate of the production equipment is greatly improved;
the open-source single chip microcomputer 10 controls the feeder 6, the activated carbon extruder 11, the laser cutting head 31, the first flow regulating valve 4, the electronic flowmeter 2, the stirring motor 37, the temperature sensor 7, the humidity sensor 8, the second flow regulating valve 12, the first linear motor 18, the second linear motor 24, the laser measuring instrument 30, the laser cutting head 31, the infrared temperature sensor 32, the water-cooling radiator 33, the electric mechanical arm 21 and the electric mechanical claw 20 to be common methods in the prior art.
When in use: the open-source single chip microcomputer 10 controls the feeder 6 to discharge materials, the materials enter the mixing box 1 through the feeding pipe 3, the electronic flowmeter 2 monitors the conveying capacity of the feeding pipe 3, monitored information is transmitted to the open-source single chip microcomputer 10, the open-source single chip microcomputer 10 analyzes and processes the information, and controls the first flow regulating valve 4 to regulate the conveying speed of the feeding pipe 3;
the open-source single chip microcomputer 10 controls the stirring motor 37 to work, and an output shaft of the stirring motor 37 drives the stirring blades 36 to rotate, so that the materials are uniformly mixed;
the temperature sensor 7 monitors the mixing temperature of the material body, the humidity sensor 8 monitors the mixing humidity of the material body, monitored information is transmitted to the open-source single chip microcomputer 10, the open-source single chip microcomputer 10 analyzes and processes the information, and the working state of the material mixing device 38 is reasonably controlled;
the mixed material body enters an active carbon extruder 11 through a conveying pipe 13, an open-source single chip microcomputer 10 controls a second flow regulating valve 12 to regulate the conveying speed of the conveying pipe 13, the open-source single chip microcomputer 10 controls the active carbon extruder 11 to extrude the mixed material body, and the molded material body is conveyed to a cutting platform 9;
the open-source single chip microcomputer 10 controls the laser scanner 28 to scan the appearance of the product, controls the laser measuring instrument 30 to measure the size of the product, transmits the measured and scanned information to the open-source single chip microcomputer 10, and the open-source single chip microcomputer 10 analyzes and processes the information and adjusts the working position of the laser cutting head 31 according to preset parameters;
the open-source single chip microcomputer 10 controls the first linear motor 18 to do linear motion on the first guide rail 17 according to the positioning information, so that the transverse working position of the laser cutting head 31 is adjusted;
the open-source single chip microcomputer 10 controls the second linear motor 24 to do linear motion on the second guide rail 23 according to the positioning information, so that the longitudinal working position of the laser cutting head 31 is adjusted;
the open-source single chip microcomputer 10 controls the laser cutting head 31 to cut a product, the infrared temperature sensor 32 monitors the temperature of the laser cutting head 31, monitored information is transmitted to the open-source single chip microcomputer 10, the open-source single chip microcomputer 10 analyzes and processes the information, and when monitoring data of the open-source single chip microcomputer 10 exceed preset parameters, the water-cooling radiator 33 is controlled to radiate the laser cutting head 31;
the open-source single chip microcomputer 10 controls the electric mechanical arm 21 to work according to a preset program, the electric mechanical arm 21 adjusts the working position of the electric mechanical claw 20, and the open-source single chip microcomputer 10 controls the electric mechanical claw 20 to grab products and orderly place the products under the action of the electric mechanical arm 21.
The working position of the laser cutting head 31 is positioned through the positioning device 34, the intelligent degree is high, the positioning is accurate, the cutting precision is greatly improved, the cutting work is completed through the laser cutting head 31, the noise is low, the cutting dust is less, the cut is smooth, the use requirement can be met, the activated carbon rods are orderly placed through the carrying mechanism 26, the activated carbon rods are prevented from being placed in disorder and being broken, and the product percent of pass of the production equipment is greatly improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.