CN210944303U

CN210944303U - Cable fixed length wire cutting machine

Info

Publication number: CN210944303U
Application number: CN201922026838.9U
Authority: CN
Inventors: 陈政威
Original assignee: Shenzhen Jingbaiyi Technology Co ltd
Current assignee: Shenzhen Jingbaiyi Technology Co ltd
Priority date: 2019-11-22
Filing date: 2019-11-22
Publication date: 2020-07-07
Anticipated expiration: 2029-11-22

Abstract

The utility model discloses a cable fixed length wire cutting machine, including support column and mounting panel, the welding of support column top surface has the mounting panel, and the mounting panel inboard is equipped with the slide bar. The utility model discloses in, the adoption is by first cylinder, meter rice ware, first motor, first helical gear, the second helical gear, the running roller, the wire mechanism that slide bar and slider constitute, set for the length that needs tailor on control panel, put wire mechanism one side with the cable conductor, control first cylinder and extend to the cable conductor, it removes to the cable conductor to drive wire mechanism, drive the slider and remove to the cable conductor on the slide bar, the wire mechanism of both sides is with the cable conductor chucking after, start first motor, first motor drives first helical gear and rotates, first helical gear drives the second helical gear and rotates, the second helical gear drives the running roller and rotates meter rice ware, elongate the cable conductor, meter rice ware is to the length measurement of drawing out the cable conductor simultaneously.

Description

Cable fixed length wire cutting machine

Technical Field

The utility model relates to a wire cutting machine technical field especially relates to a cable fixed length wire cutting machine.

Background

The fixed-length wire cutting machine can be widely used for on-line fixed-length cutting of products such as electric wires, rubber tubes, rubber strips and the like, and has a wire preparation process of electric heating wires in the production process of flexible electric heating appliances, namely, pre-cutting purchased or self-produced coiled electric heating wires according to the length required by each flexible electric heating appliance when the electric heating wires are laid, and then beating dozens of cut electric heating wires to be bundled, and then transmitting the electric heating wires to be laid for later use. This wire preparation process for the electric heating wire may also be referred to as a wire cutting process.

At present, the wire cutting work of the electric heating wire is manually operated on the bottom surface, one person is responsible for wire pulling, the other person is responsible for controlling the length determination of the pulled wire (length marked lines with fixed length are drawn on the bottom surface), and the corresponding wire cutting and cutting operation is carried out. Then the next electric heating wire is pulled out and cut to a fixed length, and the process is repeated in cycles. For enterprises with large production amount, the wire preparation process at least needs more than two groups of personnel to be equipped so as to meet the production requirement. Therefore, the existing electric heating wire cutting process has the advantages that the working strength of the back-and-forth stay wire is high, the working efficiency is low, the labor amount is large, vibration can be generated in the cutting process, the deviation is easy to cut, a large amount of resources are wasted, the cutting accuracy is reduced, and the clamping mechanism and the wire guide mechanism cannot be adjusted according to the size of a cable.

Disclosure of Invention

The utility model aims at solving the defects existing in the prior art and providing a cable fixed-length wire cutting machine.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a cable fixed length wire cutting machine, includes support column and mounting panel, the welding of support column top surface has the mounting panel, and the mounting panel inboard is equipped with the slide bar, the slider has been cup jointed on the slide bar surface, and the slider top surface is connected with wire mechanism through the connecting rod, wire mechanism's top surface is equipped with first motor, and first motor one end is connected with first helical gear through the transmission shaft, the meshing of first helical gear one side is connected with the second helical gear, and second helical gear underrun transmission shaft is connected with the running roller, running roller one side is equipped with meter rice ware, the welding of wire mechanism one side has first.

Preferably, the welding of first cylinder one end has the support frame, and the welding of support frame top has the second cylinder, the second cylinder bottom surface is connected with fixture through the connecting plate, and the fixture inboard is equipped with the fourth cylinder, the welding of fourth cylinder bottom has splint, and the splint inboard is equipped with pressure sensor, pressure sensor one side is equipped with damping spring, and damping spring one side is equipped with the rubber pad.

Preferably, fixture one side is equipped with the third cylinder, and the welding of third cylinder bottom has the mount, the mount top surface is located third cylinder one side and is equipped with the second motor, and the second motor rotates through the belt and is connected with the cutter.

Preferably, a plurality of support columns are welded on the bottom surface of the mounting plate, and the support columns are distributed at four corners of the bottom surface of the mounting plate.

Preferably, one side of the supporting column is rotatably connected with the wired pile through a rotating rod.

Preferably, the top surface of the mounting plate is provided with two wire mechanisms, and the wire mechanisms are symmetrical about a vertical center line of the mounting plate.

Preferably, support frame one side is equipped with control panel, and control panel's output and first motor, second motor, first cylinder, second cylinder, third cylinder, fourth cylinder, pressure sensor and meter rice ware's output have electric connection.

Compared with the prior art, the utility model has the advantages that;

1. in the utility model, a wire mechanism composed of a first cylinder, a meter counter, a first motor, a first helical gear, a second helical gear, a roller, a sliding rod and a sliding block is adopted, the length to be cut is set on a control panel, a cable is placed on one side of the wire mechanism, the first cylinder is controlled to extend towards the cable, the wire mechanism is driven to move towards the cable, the sliding block is driven to move towards the cable on the sliding rod, after the cable is clamped by the wire mechanisms on two sides, the first motor is started, the first helical gear is driven to rotate by the first motor, the second helical gear is driven to rotate by the first helical gear, the roller and the meter counter are driven to rotate by the second helical gear, the cable is elongated, meanwhile, the meter counter measures the length of the pulled cable, the mechanism can automatically adjust according to the size of the cable, the application range of the device is expanded, and the practicability of the device is further improved, meanwhile, the length of the pulled cable can be accurately measured by the meter counter, the cutting accuracy is improved, overlong or too short cutting is avoided, a large amount of cable is wasted, a large amount of resources are saved, the cutting quality is guaranteed, meanwhile, a large amount of manual measurement time and labor are saved, and the working efficiency is improved.

2. In the utility model, a wire cutting mechanism composed of a second cylinder, a third cylinder, a second motor, a belt, a cutter, a fixing frame and a clamping mechanism is adopted, when the length of a cable wire stretched by a wire guide mechanism reaches a set length, the second cylinder is controlled to extend downwards to drive the clamping mechanism and the cutter to move downwards, the fourth cylinder is controlled to extend towards the cable wire to laminate a rubber pad with the surface of the cable wire, a pressure sensor measures the pressure received by the cable wire, when the pressure is overlarge, the pressure sensor sends a signal to a control panel, the control panel controls the fourth cylinder to retract to reduce the pressure of the cable wire, the third cylinder is controlled to extend downwards to drive the cutter to move downwards, the second motor is started, the second motor drives the cutter to rotate through the belt to cut the cable wire, the mechanism can avoid the cable wire from deviating in the cutting process through the clamping mechanism, and then the quality that the influence cut, improved the degree of accuracy that cuts, saved a large amount of resources, and the fourth cylinder can be adjusted according to the radius of cable, has improved the practicality of this device.

Drawings

Fig. 1 is a schematic structural view of a cable fixed-length wire cutting machine according to the present invention;

fig. 2 is a schematic structural view of a wire cutting mechanism of the cable fixed-length wire cutting machine according to the present invention;

fig. 3 is the utility model provides a fixture structure sketch map of cable fixed length wire cutting machine.

Illustration of the drawings:

1-supporting column, 2-mounting plate, 3-sliding rod, 4-first cylinder, 5-meter, 6-supporting frame, 7-wire guide mechanism, 8-first motor, 9-first helical gear, 10-second helical gear, 11-second cylinder, 12-clamping mechanism, 13-roller, 14-control panel, 15-sliding block, 16-wire pile, 17-belt, 18-third cylinder, 19-second motor, 20-fixing frame, 21-cutter, 22-fourth cylinder, 23-clamping plate, 24-pressure sensor, 25-damping spring and 26-rubber pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-3, a cable fixed-length wire cutting machine includes a supporting column 1 and a mounting plate 2, the mounting plate 2 is welded on the top surface of the supporting column 1, a sliding rod 3 is arranged on the inner side of the mounting plate 2, a sliding block 15 is sleeved on the surface of the sliding rod 3, the top surface of the sliding block 15 is connected with a wire mechanism 7 through a connecting rod, a first motor 8 is arranged on the top surface of the wire mechanism 7, one end of the first motor 8 is connected with a first helical gear 9 through a transmission shaft, one side of the first helical gear 9 is engaged with a second helical gear 10, the bottom surface of the second helical gear 10 is connected with a roller 13 through a transmission shaft, a meter 5 is arranged.

One end of the first cylinder 4 is welded with the support frame 6, the top of the support frame 6 is welded with the second cylinder 11, the bottom surface of the second cylinder 11 is connected with the clamping mechanism 12 through the connecting plate, the cable can be prevented from deviating in the cutting process, the inner side of the clamping mechanism 12 is provided with the fourth cylinder 22, the bottom of the fourth cylinder 22 is welded with the clamping plate 23, the inner side of the clamping plate 23 is provided with the pressure sensor 24, the pressure received by the cable can be prevented from being overlarge, one side of the pressure sensor 24 is provided with the damping spring 25, one side of the damping spring 25 is provided with the rubber pad 26, the cable can be prevented from sideslipping, one side of the clamping mechanism 12 is provided with the third cylinder 18, the bottom of the third cylinder 18 is welded with the fixing frame 20, the top surface of the fixing frame 20 is positioned at one side of the third cylinder 18, and a plurality of support columns 1 distribute in four corners of mounting panel 2 bottom surface, support column 1 one side is rotated through the dwang and is connected wired stake 16, mounting panel 2 top surface is equipped with two wire mechanisms 7, and wire mechanism 7 is symmetrical about the vertical central line of mounting panel 2, support frame 6 one side is equipped with control panel 14, and control panel 14's output and first motor 8, second motor 19, first cylinder 4, second cylinder 11, third cylinder 18, fourth cylinder 22, pressure sensor 24 and meter rice ware 5's output have electric connection.

The working principle is as follows: when in use, the device is moved to a proper position, a power supply is connected to the device, a power switch of the device is turned on a control panel 14, a wire guide mechanism 7 consisting of a first air cylinder 4, a meter counter 5, a first motor 8, a first helical gear 9, a second helical gear 10, a roller 13, a sliding rod 3 and a sliding block 15 is adopted, the length to be cut is set on the control panel 14, a cable is placed on one side of the wire guide mechanism 7, the first air cylinder 4 is controlled to extend towards the cable, the wire guide mechanism 7 is driven to move towards the cable, the sliding block 15 is driven to move towards the cable on the sliding rod 3, after the cable is clamped by the wire guide mechanisms 7 on the two sides, the first motor 8 is started, the first helical gear 9 is driven to rotate by the second helical gear 10, the roller 13 and the meter counter 5 are driven to rotate, the cable is stretched, meanwhile, the length of the pulled cable can be measured by the meter 5, the mechanism can be automatically adjusted according to the size of the cable, the application range of the device is expanded, the practicability of the device is improved, meanwhile, the meter 5 can accurately measure the length of the pulled cable, the cutting accuracy is improved, overlong or overlong cutting is avoided, a large amount of cable is wasted, a large amount of resources are saved, the cutting quality is ensured, a large amount of manual measurement time and labor are saved, the working efficiency is improved, a wire cutting mechanism consisting of a second cylinder 11, a third cylinder 18, a second motor 19, a belt 17, a cutter 21, a fixing frame 20 and a clamping mechanism 12 is adopted, when the length of the cable stretched by the wire guide mechanism 7 reaches a set length, the second cylinder 11 is controlled to extend downwards to drive the clamping mechanism 12 and the cutter 21 to move downwards, control fourth cylinder 22 and extend to the cable conductor, with rubber pad 26 and the laminating of cable conductor surface, pressure sensor 24 is to the pressure measurement that the cable conductor received, when pressure is too big, pressure sensor 24 is to control panel 14 signals, control panel 14 controls fourth cylinder 22 and contracts to retrieving, alleviate the pressure of cable conductor, control third cylinder 18 extends downwards simultaneously, drive cutter 21 downstream, start second motor 19, second motor 19 drives cutter 21 through belt 17 and rotates, cut the cable conductor, this mechanism can avoid the cable conductor to take place the skew at the cutting in-process through fixture 12, and then the quality that the influence was cut, the degree of accuracy of cutting has been improved, a large amount of resources have been saved, and fourth cylinder 22 can be adjusted according to the radius of cable conductor, the practicality of this device has been improved.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a cable fixed length wire cutting machine, includes support column (1) and mounting panel (2), its characterized in that, support column (1) top surface welding has mounting panel (2), and mounting panel (2) inboard is equipped with slide bar (3), slide bar (3) surface has cup jointed slider (15), and slider (15) top surface is connected with wire mechanism (7) through the connecting rod, wire mechanism (7) top surface is equipped with first motor (8), and just first motor (8) one end is connected with first helical gear (9) through the transmission shaft, first helical gear (9) one side meshing is connected with second helical gear (10), and second helical gear (10) are connected with running roller (13) through the transmission shaft, running roller (13) one side is equipped with meter ware (5), the welding of wire mechanism (7) one side has first cylinder (4).

2. The cable fixed-length wire cutting machine according to claim 1, wherein a support frame (6) is welded at one end of the first air cylinder (4), a second air cylinder (11) is welded at the top of the support frame (6), a clamping mechanism (12) is connected to the bottom surface of the second air cylinder (11) through a connecting plate, a fourth air cylinder (22) is arranged on the inner side of the clamping mechanism (12), a clamping plate (23) is welded at the bottom of the fourth air cylinder (22), a pressure sensor (24) is arranged on the inner side of the clamping plate (23), a damping spring (25) is arranged on one side of the pressure sensor (24), and a rubber pad (26) is arranged on one side of the damping spring (25).

3. The cable fixed-length wire cutting machine according to claim 2, characterized in that a third cylinder (18) is arranged at one side of the clamping mechanism (12), a fixed frame (20) is welded at the bottom of the third cylinder (18), a second motor (19) is arranged at one side of the fixed frame (20) and the top surface of the fixed frame (20) is positioned at the third cylinder (18), and the second motor (19) is rotatably connected with the cutting knife (21) through a belt (17).

4. A cable length cutting machine according to claim 1, characterized in that a plurality of supporting columns (1) are welded to the bottom surface of the mounting plate (2), and the supporting columns (1) are distributed at four corners of the bottom surface of the mounting plate (2).

5. A cable length cutting machine according to claim 1, characterized in that the support column (1) is pivotally connected on one side to the wire stub (16) by means of a pivoting lever.

6. A cable length cutting machine according to claim 1, characterized in that the top surface of the mounting plate (2) is provided with two wire guiding means (7), and the wire guiding means (7) are symmetrical about the vertical centre line of the mounting plate (2).

7. A cable length-fixing wire cutting machine according to claim 2, characterized in that a control panel (14) is arranged on one side of the supporting frame (6), and the output end of the control panel (14) is electrically connected with the output ends of the first motor (8), the second motor (19), the first cylinder (4), the second cylinder (11), the third cylinder (18), the fourth cylinder (22), the pressure sensor (24) and the meter counter (5).