CN108044480A - A kind of polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges - Google Patents

A kind of polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges Download PDF

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Publication number
CN108044480A
CN108044480A CN201711276585.XA CN201711276585A CN108044480A CN 108044480 A CN108044480 A CN 108044480A CN 201711276585 A CN201711276585 A CN 201711276585A CN 108044480 A CN108044480 A CN 108044480A
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CN
China
Prior art keywords
polishing
trapezoidal
trapezoidal protrusion
burnishing device
polishing roller
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Pending
Application number
CN201711276585.XA
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Chinese (zh)
Inventor
文东辉
吴晓峰
齐欢
张丽慧
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Priority to CN201711276585.XA priority Critical patent/CN108044480A/en
Publication of CN108044480A publication Critical patent/CN108044480A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a kind of polishing rollers of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges, including diameter 40mm, the cylinder body of long 350mm, the surface of the cylinder body is radially provided at least 12 equally distributed trapezoidal protrusions, trapezoidal groove is provided between adjacent trapezoidal protrusion, all trapezoidal grooves collectively form the structured surface of cylinder body;The cylinder body and all trapezoidal raised integral moldings.The polishing roller of the present invention can form linear distribution and equally distributed hydraulic pressure between the polishing workpiece for the pressure burnishing device that linearly surges, it is only necessary to which the feed motion of rationally control polishing roller can eliminate the ripple of workpiece surface;The groove polished between the adjacent trapezoidal protrusion of roller surfaces unique design forms structured surface, with pressure effect of strengthening surging, so as to improve the processing efficiency and processing quality of polishing workpiece.

Description

A kind of polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges
Technical field
The present invention relates to polishing field, more specifically, more particularly to a kind of band for the pressure burnishing device that linearly surges The polishing roller of trapezoidal protrusion.
Background technology
Show that hydrodynamic pressure during polishing is conducive to the removal of workpiece surface material through domestic and foreign scholars' research, But the hydrodynamic pressure generally existing pressure that the relative motion of polishing tool and workpiece is formed when surge pressure polishing is not It is enough and non-uniform phenomenon, causes the time surged needed for pressure polishing more long.
For traditional pressure burnishing device that surges the most commonly used is a kind of disc polishing work piece carrying tray, this disc polishes load plate There are some design defect, such as due to workpiece is along load plate radial direction patch, therefore when load plate rotates, the line of workpiece everywhere Speed is variant, and the scouring effect of suffered polishing fluid is different, therefore can cause the polishing suffered by same workpiece different parts Effect differs, and workpiece can be inevitably subject to centrifugal forces during load plate operating.
For this reason, it may be necessary to high efficiency polishing can either be realized and can realize liquid in polishing process by designing one kind The linear pressure burnishing device that surges of dynamic pressure pressure field homogenization, and during this linear pressure burnishing device that surges is designed, Roller is polished as its most important polishing tool, the design of structure has the final processing effect for polishing workpiece decisive Influence.
The content of the invention
Weak it is an object of the invention to solve existing non-contact burnishing device liquid dynamic pressure effect, processing efficiency is low and processes The non-uniform problem of speed, it is proposed that one kind is suitable for realize high efficiency polishing and can realize polishing process In surge pressure pressure field homogenization the linear pressure burnishing device that surges the trapezoidal protrusion of band polishing roller, it is better so as to obtain Polish workpiece suface processing quality.
The present invention is achieved through the following technical solutions above-mentioned purpose:A kind of band ladder for the pressure burnishing device that linearly surges The polishing roller of shape protrusion, including diameter 40mm, the cylinder body of long 350mm, the surface of the cylinder body is along its footpath To at least 12 equally distributed trapezoidal protrusions are provided with, trapezoidal groove is provided between adjacent trapezoidal protrusion, it is all Trapezoidal groove collectively forms the structured surface of cylinder body;The cylinder body and all trapezoidal raised integral types into Type.
Further, the cylinder body and all trapezoidal protrusions are made of aluminum alloy materials.
Further, it is all trapezoidal raised identical with the cross-sectional sizes of all trapezoidal grooves.
Further, the quantity of the trapezoidal protrusion is 15~40.
Further, the quantity of the trapezoidal protrusion is 20.
Further, the bottom length of the trapezoidal protrusion is 0.5~3mm, and trapezoidal protrusion bottom length is upper bottom length 1.5~3 times.
Further, the bottom length of the trapezoidal protrusion is 1mm, and the upper bottom length of trapezoidal protrusion is 0.4mm.
Include principal moving parts and high speed using the linear pressure burnishing device that surges of the polishing roller with trapezoidal protrusion Rotating part, the principal moving parts include polishing fluid container case, rail plate, the first motor, the first motor cabinet, first Axis device, the first sealing shroud, ball-screw, feed screw nut, sliding block, workbench, work piece carrying tray and clamper, the work piece carrying tray lead to Clamper is crossed on the workbench;The sliding block is fixed on the bottom of the workbench, and the feed screw nut is fixed on On workbench, feed screw nut is sleeved on the ball-screw, slide block set on the rail plate, the rail plate and Ball-screw is arranged in parallel, and rail plate is fixed on the bottom in polishing fluid container case, and the ball-screw holds through polishing fluid The one side of device case and by first shaft coupling connect the first motor, between ball-screw and polishing fluid container case pass through first sealing Set is tightly connected, and first motor is fixed on by the first motor cabinet on the lateral wall of polishing fluid container case;First electricity Ball screw turns are driven by first shaft coupling when machine works, are driven by feed screw nut, workbench, cunning during ball screw turns Block, work piece carrying tray and the whole of clamper composition are moved along rail plate progress reciprocating feed;The high speed rotating part subpackage The second motor, the second motor cabinet, second shaft coupling, the second sealing shroud and polishing roller are included, the polishing roller is perpendicular to described Ball-screw sets and is arranged on inside the polishing fluid container case, and the one end for polishing roller passes through the another of polishing fluid container case Side wall and by second shaft coupling connect the second motor, it is described polishing roller and polishing fluid container case between pass through the second sealing shroud Connection, second motor are fixed on by the second motor cabinet on the side wall of polishing fluid container case;During the second motor work By second shaft coupling the polishing roller is driven to do high speed rotary motion.
The rail plate includes the first rail plate and the second rail plate, the first rail plate and the second rail plate It is set up in parallel and is distributed in the both sides of polishing fluid container case inner bottom surface, fixed sliding block is also equipped with and first below workbench Matched first sliding block of rail plate and with matched second sliding block of the second rail plate.One end of the ball-screw leads to The the second support seat supports for being fixed on polishing fluid container case bottom are crossed, the other end of ball-screw by the close end and is fixed on First support seat supports of polishing fluid container case bottom.It is connected between the ball-screw and the first sealing shroud by bearing, institute It states and is connected between polishing roller and the second sealing shroud by bearing.The polishing roller is arranged on the top of the work piece carrying tray. The polishing roller is immersed in the polishing fluid filled in the polishing fluid container case.
Using the pressure burnishing device that linearly surges linearly surge presses the method for polishing to include the following steps:
1) polishing workpiece is fixed on work piece carrying tray, polishing workpiece is arranged on using as the polishing roller of polishing tool Top, and the axis for polishing roller is pacified parallel to polishing workpiece, while by polishing roller by the second sealing shroud and water-sealed bearing On the side wall of polishing fluid container case, polishing roller through polishing fluid container case side wall and pass through second shaft coupling connection the The output terminal of two motors;It will be for installing the workbench of work piece carrying tray on the rail plate and workbench passed through ball wire Thick stick connects the first motor;
2) before processing starts, first by polishing fluid container case of the polishing fluid injection for processing, polishing fluid submerges buffer Part and polishing roller, entire polishing process carry out in immersion liquid environment;
3) the second motor is started, polishing roller gradually increases to specified rotating speed under the drive of the second motor, polishes roller Pressure uniformly smooth is formed between polishing roller and polishing workpiece during high-speed rotating, drives polishing fluid impact buffer Part, so as to fulfill the material removal of polishing workpiece surface;
4) start the first motor, by ball-screw workbench is driven to be moved on rail plate, realize polishing workpiece table The reciprocating feed movement in face, until entirely polishing workpiece surface completes processing.
Wherein, it is smaller than 1mm between the polishing roller and polishing workpiece above work piece carrying tray.Polishing Spacing between roller and polishing workpiece above work piece carrying tray is preferably controlled between 20~100 μm.
The polishing fluid filled in the polishing fluid container case is the polishing being uniformly mixed by abrasive material and water or light oil Fluid media (medium).The abrasive particle is silica, carborundum, diamond or aluminium oxide.
The above-mentioned linear pressure burnishing device that surges employs the mode of polishing fluid submergence polishing tool, i.e. polishing fluid submergence polishing The submergence environment of roller and workpiece advantageously reduces the negative effect that frictional heat in polishing process is brought;The pressure of surging used is thrown Optical tool is polishing roller, is moved by its revolution at a high speed and the abrasive particle in polishing fluid is driven constantly to impact workpiece surface, can be effective Linear distribution and uniform liquid dynamic pressure effect are generated, has prevented what the polishing effect suffered by same workpiece different parts differed Problem improves the uniformity and stability of work pieces process.
The polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges of the present invention is used for above-mentioned linear liquid After in dynamic pressure burnishing device, high-speed rotating polishing roller can form Hydrodynamic effect, drive polishing fluid with the energy of bigger It washes away workpiece surface, when polishing fluid sweeps along the abrasive particle to pass through from groove, the material for polishing workpiece surface is removed, so as to reach The purpose of processing is polished to polishing workpiece, if according to digital simulation as a result, the rotating speed of polishing roller is maintained at 100rad/ During s, the hydrodynamic pressure that the polishing roller with trapezoidal protrusion can be generated can reach KPa grades, if continuing to rev up, surge Pressure can increase to MPa grades, process workpiece surface roughness living by this way up to nanoscale.
The beneficial effects of the present invention are:The polishing roller that the present invention designs can be with the throwing for the pressure burnishing device that linearly surges Linear distribution and equally distributed hydraulic pressure are formed between light workpiece, it is only necessary to which the feed motion of rationally control polishing roller is just The ripple of workpiece surface can be eliminated;The hydraulic pressure of linear distribution will not improve with the speed of polishing roller and generate and surge Pressure situation unevenly distributed, the Fluid pressure that can effectively improve typical round polishing disk are radially unevenly distributed Defect;Eliminate the centrifugal forces affect that workpiece is subject in previous device;Polish adjacent trapezoidal convex of roller surfaces unique design Groove between rising forms structured surface, with pressure effect of strengthening surging, so as to improve the processing efficiency of polishing workpiece and processing Quality.
Description of the drawings
Fig. 1 is front view of the present invention for the polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges.
Fig. 2 is top view of the present invention for the polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges.
Fig. 3 is left view of the present invention for the polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges.
Fig. 4 is isometric drawing of the present invention for the polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges.
Fig. 5 is the top view for linearly surging and pressing burnishing device.
Fig. 6 is that the pressure burnishing device that linearly surges looks up axonometric drawing.
Fig. 7 is the isometric drawing for linearly surging and pressing burnishing device.
In figure, the first rail plates of 1-, 2- polishing fluids container case, 3- ball-screws, the first support bases of 4-, 5- first are sealed Set, the first motors of 6-, 7- first shaft couplings, the first motor cabinets of 8-, the second rail plates of 9-, the second motor cabinets of 10-, 11- second Motor, 12- second shaft couplings, the second sealing shrouds of 13-, 14- polishings roller, the second support bases of 15-, 16- polishings workpiece, 17- folders Holder, 18- work piece carrying trays, 19- workbench, the first sliding blocks of 20-, 21- feed screw nuts, the second sliding blocks of 22-.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings:
As shown in figures 1-4, the polishing roller of a kind of trapezoidal protrusion of band for the pressure burnishing device that linearly surges,
Including diameter 40mm, the cylinder body of long 350mm, the surface of the cylinder body be radially provided with to Lack 12 equally distributed trapezoidal protrusions, be provided with trapezoidal groove between adjacent trapezoidal protrusion, all trapezoidal grooves are total to With the structured surface for forming cylinder body;The cylinder body and all trapezoidal raised integral moldings.
The cylinder body and all trapezoidal protrusions are made of aluminum alloy materials.It is all trapezoidal raised and all The cross-sectional sizes of trapezoidal groove are identical
The quantity of the trapezoidal protrusion is 15~40, and the optimal number of trapezoidal protrusion is 20.
The bottom length of the trapezoidal protrusion is 0.5~3mm, and trapezoidal protrusion bottom length is the 1.5~3 of upper bottom length Times;The optimal bottom length of trapezoidal protrusion is 1mm, and the most preferably upper bottom length of trapezoidal protrusion is 0.4mm.
As shown in Fig. 5~7, include reciprocal fortune using the linear pressure burnishing device that surges of the polishing roller with trapezoidal protrusion Dynamic part and high speed rotating part, the principal moving parts include polishing fluid container case 2, rail plate, the first motor 6, the One motor cabinet 8, first shaft coupling 7, the first sealing shroud 5, ball-screw 3, feed screw nut 21, sliding block, workbench 19, work piece carrying tray 18 and clamper 17, the work piece carrying tray 18 is mounted on by clamper 17 on the workbench 19;The sliding block is fixed on institute The bottom of workbench 19 is stated, the feed screw nut 21 is fixed on workbench 19, and feed screw nut 21 is sleeved on the ball-screw 3 On, slide block set is on the rail plate, and the rail plate and ball-screw 3 are arranged in parallel, and rail plate is fixed on throwing Bottom in light liquid container case 2, the ball-screw 3 are connected through the one side of polishing fluid container case 2 and by first shaft coupling 7 First motor 6 is tightly connected between ball-screw 3 and polishing fluid container case 2 by the first sealing shroud 5, and first motor 6 is logical The first motor cabinet 8 is crossed to be fixed on the lateral wall of polishing fluid container case 2;First motor 6 passes through first shaft coupling 7 when working Ball-screw 3 is driven to rotate, is driven when ball-screw 3 rotates by feed screw nut 21, workbench 19, sliding block, 18 and of work piece carrying tray The entirety that clamper 17 forms carries out reciprocating feed along rail plate and moves;The high speed rotating part includes the second motor 11st, the second motor cabinet 10, second shaft coupling 12, the second sealing shroud 13 and polishing roller 14, the polishing roller 14 is perpendicular to institute It states ball-screw 3 to set and be arranged on inside the polishing fluid container case 2, one end of polishing roller 14 passes through polishing fluid container case 2 another side wall and by second shaft coupling 12 connect the second motor 11, it is described polishing roller 14 and polishing fluid container case 2 between It is connected by the second sealing shroud 13, second motor 11 is fixed on the side wall of polishing fluid container case 2 by the second motor cabinet 10 On;By second shaft coupling 12 the polishing roller 14 is driven to do high speed rotary motion when second motor 11 works.
The rail plate includes the first rail plate 1 and the second rail plate 9, and the first rail plate 1 and second slides Guide rail 9 is set up in parallel and is distributed in the both sides of 2 inner bottom surface of polishing fluid container case, and the 19 fixed sliding block in lower section of workbench is also provided with Have with 1 matched first sliding block 20 of the first rail plate and with 9 matched second sliding block 22 of the second rail plate.
One end of the ball-screw 3 is supported by being fixed on the second support base 15 of 2 bottom of polishing fluid container case, ball The other end of leading screw 3 is by close to the end and being fixed on the first support base 4 of 2 bottom of polishing fluid container case and supporting.The ball It is connected by bearing between 3 and first sealing shroud 5 of leading screw, is connected between polishing 14 and second sealing shroud 13 of roller by bearing It connects.
At work, the first motor 6 imparts power to ball-screw 3 to the present apparatus by first shaft coupling 7, so as to drive Workbench 19 realizes linear reciprocating motion, and power is forwarded to polishing roller 14 by the second motor 11 by second shaft coupling 12, from And realize the high speed rotation of polishing roller 14, polishing workpiece 16 to be processed is affixed on 18 upper surface of work piece carrying tray by paraffin, throws Optical tool is to polish roller 14 to be immersed in the polishing fluid container case 2 for filling polishing fluid and keep certain throwing with polishing workpiece 16 Light gap, when being subject to certain hydraulic pressure, so as to fulfill the pressure polishing of surging to workpiece, because polishing roller 14 revolves at a high speed Generated pressure of surging is linear homogeneous when turning, and workpiece surface can be eliminated as long as the feed motion of reasonable control polishing roller Ripple.
Included the following steps using the method that the platen burnishing device that linearly surges is processed:
1) polishing workpiece 16 is fixed on work piece carrying tray 18, polishing is arranged on using as the polishing roller 14 of polishing tool The top of workpiece 16, and the axis for polishing roller 14 passes through the second sealing parallel to polishing workpiece 16, while by polishing roller 14 Set 13 and water-sealed bearing are mounted on the side wall of polishing fluid container case 2, and polishing roller 14 passes through the side wall of polishing fluid container case 2 simultaneously The output terminal of the second motor 11 is connected by second shaft coupling 12;Cunning will be mounted on for installing the workbench 19 of work piece carrying tray 18 First motor 6 is connected by ball-screw 3 on dynamic guide rail and by workbench 19;
2) before processing starts, first by polishing fluid container case 2 of the polishing fluid injection for processing, polishing fluid submerges buffer Part 16 and polishing roller 14, entire polishing process carry out in immersion liquid environment;
3) the second motor 11 is started, polishing roller 14 gradually increases to specified rotating speed under the drive of the second motor 11, throws Pressure uniformly smooth is formed between polishing roller 14 and polishing workpiece 16 during smooth roll 14 is high-speed rotating, drives polishing Liquid impact polishing workpiece 16, so as to fulfill the material removal on 16 surface of polishing workpiece;
4) start the first motor 6, by ball-screw 3 workbench 19 is driven to be moved on rail plate, realize buffer The reciprocating feed movement on 16 surface of part, until entirely processing is completed on 16 surface of polishing workpiece.
The polishing roller 14 is arranged on the top of the work piece carrying tray 18.The polishing roller 14 mounted on workpiece with carrying 1mm is smaller than between the polishing workpiece 16 of 18 top of disk.The polishing roller 14 is with being mounted on 18 top of work piece carrying tray Spacing between polishing workpiece 16 is preferably controlled between 20~100 μm.
The polishing fluid filled in the polishing fluid container case 2 is the polishing being uniformly mixed by abrasive material and water or light oil Fluid media (medium).The polishing roller 14 is immersed in the polishing fluid filled in the polishing fluid container case 2.The abrasive particle is dioxy SiClx, carborundum, diamond or aluminium oxide.
The both ends of polishing roller 14 are additionally provided with and polishing 14 integrally formed rotation shaft portion of roller, rotation axis and market The rotation axis of upper existing ordinary roll is all not different, and belongs to universal design.The one end for polishing roller 14 is turned by being arranged on Bearings on moving axis are on the madial wall of polishing fluid container case 2, and the other end is by bearings on the second sealing shroud 13.
Above-described embodiment is presently preferred embodiments of the present invention, is not the limitation to technical solution of the present invention, as long as Without the technical solution that creative work can be realized on the basis of above-described embodiment, it is regarded as falling into patent of the present invention Rights protection scope in.

Claims (7)

1. a kind of polishing roller of trapezoidal protrusion of band for the pressure burnishing device that linearly surges, it is characterised in that:Including diameter 40mm, the cylinder body of long 350mm, the surface of the cylinder body are radially provided at least 12 and are uniformly distributed Trapezoidal protrusion, be provided with trapezoidal groove between adjacent trapezoidal protrusion, all trapezoidal grooves collectively form cylinder body Structured surface;The cylinder body and all trapezoidal raised integral moldings.
2. a kind of polishing roller of trapezoidal protrusion of band for the pressure burnishing device that linearly surges according to claim 1, It is characterized in that:The cylinder body and all trapezoidal protrusions are made of aluminum alloy materials.
3. a kind of polishing roller of trapezoidal protrusion of band for the pressure burnishing device that linearly surges according to claim 2, It is characterized in that:It is all trapezoidal raised identical with the cross-sectional sizes of all trapezoidal grooves.
4. a kind of polishing roller of trapezoidal protrusion of band for the pressure burnishing device that linearly surges according to claim 1, It is characterized in that:The quantity of the trapezoidal protrusion is 15~40.
5. a kind of polishing roller of trapezoidal protrusion of band for the pressure burnishing device that linearly surges according to claim 4, It is characterized in that:The quantity of the trapezoidal protrusion is 20.
6. a kind of polishing roller of trapezoidal protrusion of band for the pressure burnishing device that linearly surges according to claim 1, It is characterized in that:The bottom length of the trapezoidal protrusion is 0.5~3mm, and trapezoidal protrusion bottom length is the 1.5~3 of upper bottom length Times.
7. a kind of polishing roller of trapezoidal protrusion of band for the pressure burnishing device that linearly surges according to claim 6, It is characterized in that:The bottom length of the trapezoidal protrusion is 1mm, and the upper bottom length of trapezoidal protrusion is 0.4mm.
CN201711276585.XA 2017-12-06 2017-12-06 A kind of polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges Pending CN108044480A (en)

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CN201711276585.XA CN108044480A (en) 2017-12-06 2017-12-06 A kind of polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges

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Application Number Priority Date Filing Date Title
CN201711276585.XA CN108044480A (en) 2017-12-06 2017-12-06 A kind of polishing roller of the trapezoidal protrusion of band for the pressure burnishing device that linearly surges

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CN113021163A (en) * 2021-03-09 2021-06-25 浙江工业大学 Detachable linear hydrodynamic pressure polishing roller and polishing device comprising same

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Publication number Priority date Publication date Assignee Title
CN113021163A (en) * 2021-03-09 2021-06-25 浙江工业大学 Detachable linear hydrodynamic pressure polishing roller and polishing device comprising same

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