CN108039501B - Semi-finished product transfer system and lithium battery molding production equipment thereof - Google Patents
Semi-finished product transfer system and lithium battery molding production equipment thereof Download PDFInfo
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- CN108039501B CN108039501B CN201711122008.5A CN201711122008A CN108039501B CN 108039501 B CN108039501 B CN 108039501B CN 201711122008 A CN201711122008 A CN 201711122008A CN 108039501 B CN108039501 B CN 108039501B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a semi-finished product transfer system and lithium battery molding production equipment thereof. Semi-manufactured goods transfer system is used for detecting, categorised and the material loading to semi-manufactured goods, includes: semi-manufactured goods detects carousel, CCD detection device, defective products blanking passageway, yields transportation track, yields material loading manipulator, yields transportation chain. CCD detection device, defective products blanking passageway, non-defective products transportation track encircle in semi-manufactured goods detection carousel setting in proper order. According to the semi-finished product transfer system and the lithium battery molding production equipment thereof, the semi-finished product is detected, so that whether the lithium piece is inserted into the shell or not is judged, a defective product without the lithium piece in the shell and a defective product with the lithium piece in the shell are obtained, then, the defective product is discharged, the defective product is transferred and fed, and further, the mechanical automation level of the whole equipment is improved.
Description
Technical Field
The invention relates to the technical field of mechanical automatic production of lithium batteries, in particular to a semi-finished product transfer system and lithium battery forming production equipment thereof.
Background
With the continuous development of society and the continuous progress of science and technology, mechanical automatic production becomes a development trend, gradually replaces the traditional manual labor, and injects a new power source for the sustainable development of enterprises. Therefore, battery manufacturing enterprises also need to advance with time, actively promote technical transformation and vigorously develop mechanical automatic production through transformation and upgrading, so that the 'intelligent manufacturing' level of the enterprises is improved, and the sustainable development of the enterprises is realized.
As shown in fig. 1, it is a structural diagram of a lithium battery cell semi-finished product 10. The lithium battery cell semi-finished product 10 includes: the lithium battery comprises a shell 11, a lithium sheet 12 tightly attached to the inner wall of the shell 11, a bottom film 13 tightly attached to the inner bottom surface of the shell 11, a side film 14 tightly attached to the inner wall of the lithium sheet, and a tetrafluoride film 15 tightly attached to the bottom film 13.
At the in-process that carries out mechanical automated production to lithium cell semi-manufactured goods 10, how to detect semi-manufactured goods to judge whether having inserted the lithium piece in the casing, obtain the defective products that do not have the lithium piece in the casing and the yields that have the lithium piece in the casing, then, carry out the unloading to the defective products, shift and the material loading to the yields, and then improve the holistic mechanical automation level of equipment, this is the technical problem that the research and development personnel of enterprise need solve.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a semi-finished product transfer system and lithium battery forming production equipment thereof.
The purpose of the invention is realized by the following technical scheme:
a semi-finished product transfer system is used for detecting, classifying and loading semi-finished products, and comprises: the device comprises a semi-finished product detection turntable, a CCD detection device, a defective product blanking channel, a defective product transportation track, a defective product feeding manipulator and a defective product transportation chain;
the CCD detection device, the defective product blanking channel and the non-defective product conveying track are sequentially arranged around the semi-finished product detection turntable;
the CCD detection device is used for detecting the semi-finished products on the semi-finished product detection turntable to obtain good products or defective products,
one end of the defective product blanking channel and one end of the defective product conveying track are respectively connected with the semi-finished product detection turntable, the defective product blanking channel is used for blanking defective products, the defective product conveying track is used for conveying the defective products, and the defective product conveying track is in an arc-shaped bent shape to form a defective product conveying buffer area;
the non-defective products material loading manipulator links up in the other end of non-defective products transportation track with between the non-defective products transportation chain, non-defective products material loading manipulator be used for with non-defective products material loading in the non-defective products transportation track in the non-defective products transportation tool of non-defective products transportation chain.
In one embodiment, the semi-finished product detection turntable includes: the semi-finished product conveying device comprises a rotating disc and a fence arranged around the edge of the rotating disc, wherein a semi-finished product accommodating groove is formed in the rotating disc, and a semi-finished product conveying channel is formed between the semi-finished product accommodating groove and the fence;
the fence is provided with a defective product discharge port and a non-defective product discharge port, one end of the non-defective product blanking channel is connected to the non-defective product discharge port, and one end of the non-defective product conveying track is connected to the non-defective product discharge port;
semi-manufactured goods transfer system still includes defective products unloading pushing structure and yields unloading pushing structure, defective products unloading pushing structure promotes the defective products of semi-manufactured goods storage tank department by the defective products discharge gate reachs defective products blanking passageway, yields unloading pushing structure promotes the yields of semi-manufactured goods storage tank department by the yields discharge gate reachs yields transportation track.
In one embodiment, the number of the semi-finished product accommodating grooves is multiple, and the plurality of semi-finished product accommodating grooves are distributed in an annular array by taking the rotating shaft of the rotating disc as a center.
In one embodiment, the defective product discharging pushing structure includes a defective product pushing rod and a defective product pushing cylinder for driving the defective product pushing rod to stretch.
In one embodiment, the good product discharging pushing structure comprises a good product push rod and a good product pushing cylinder for driving the good product push rod to stretch.
In one embodiment, the good product transportation rail is bent in a U shape.
In one embodiment, the good product loading robot includes: the good product lifting and rotating module drives the good product clamping module to lift or rotate.
In one embodiment, the good product clamping module comprises two good product clamping jaws and a good product clamping cylinder for driving the two good product clamping jaws to approach or separate from each other.
In one embodiment, a plurality of good product transporting jigs are arranged on the good product transporting chain.
The utility model provides a lithium cell shaping production facility, includes foretell semi-manufactured goods transfer system, still includes: the lithium sheet is molded into the shell system, and the diaphragm is molded into the shell system.
According to the semi-finished product transfer system and the lithium battery molding production equipment thereof, the semi-finished product is detected, so that whether the lithium piece is inserted into the shell or not is judged, a defective product without the lithium piece in the shell and a defective product with the lithium piece in the shell are obtained, then, the defective product is discharged, the defective product is transferred and fed, and further, the mechanical automation level of the whole equipment is improved.
Drawings
Fig. 1 is a structural view of a lithium battery cell semi-finished product;
fig. 2 is a structural diagram of a lithium battery molding production apparatus according to an embodiment of the present invention;
FIG. 3 is a block diagram of a lithium sheet cutting apparatus for molding the lithium sheet into a housing system shown in FIG. 2;
FIG. 4 is a partial view of the lithium sheet shown in FIG. 2 molded into a housing system;
fig. 5 is a structural view of the intermediate transfer system shown in fig. 2;
FIG. 6 is a partial view of the intermediate transfer system shown in FIG. 5;
FIG. 7 is a block diagram of the diaphragm of FIG. 2 molded into a housing system;
fig. 8 is a block diagram of the cell positive pellet injection casing system shown in fig. 2;
fig. 9 is a partial view (one) of the cell positive electrode pellet injection casing system shown in fig. 8;
fig. 10 is a partial view (two) of the cell positive electrode pellet injection casing system shown in fig. 8.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 2, a lithium battery molding production apparatus 20 includes: a lithium sheet is molded into the shell system 1000, a semi-finished product transfer system 2000 and a membrane is molded into the shell system 3000.
Lithium sheets are molded into the housing system 1000 for: and cutting the coiled lithium sheet to obtain a small sheet, shaping the small sheet to obtain a cylinder, inserting the cylindrical lithium sheet into the shell, tightly attaching the lithium sheet in the shell to the inner wall of the shell, and blanking the semi-finished product of the shell with the lithium sheet.
The semi-finished transfer system 2000 is used for: and detecting the semi-finished products to obtain defective products and good products, blanking the defective products, transferring the good products and loading.
The membrane is molded into the housing system 3000 for: and punching and inserting the coiled bottom film into the shell, cutting and inserting the coiled side film into the shell, and punching and inserting the coiled tetrafluoride film into the shell.
As shown in fig. 3 and 4, the structure of the lithium sheet molded into the housing system 1000 will be described in detail below:
the lithium sheet molded into the housing system 1000 for winding and inserting the lithium sheet into the housing includes: the lithium sheet cutting device 1100, the lithium sheet transporting device 1200, the lithium sheet shaping device 1300, the shell feeding and pressing device 1400, the lithium sheet attaching shell inner wall device 1500, the shell loosening device 1600 and the semi-finished product blanking device 1700.
The lithium sheet cutting device 1100 includes: the lithium sheet unwinding device comprises a lithium sheet unwinding unit 1110 for unwinding lithium sheets, a lithium sheet cutting unit 1120 for cutting the lithium sheets, and a lithium sheet winding unit 1130 for conveying the lithium sheets at the lithium sheet unwinding unit 1110 to the lithium sheet cutting unit 1120. Specifically, the lithium sheet unwinding unit 1110 is an unwinding roller structure; the lithium sheet roll feeding unit 1130 includes: a lithium sheet roll feeding driving unit (not shown), and a lithium sheet clamping structure 1132. The lithium sheet roll feeding driving part drives the lithium sheet clamping structure 1132 to reciprocate between the lithium sheet roll feeding unit 1110 and the lithium sheet cutting unit 1120; the lithium sheet cutting unit 1120 includes: a lithium piece cutting drive part 1121 and a lithium piece cutting blade 1122. The lithium piece cutting driving unit 1121 drives the lithium piece cutting blade 1122 to cut the lithium piece. In this embodiment, the lithium sheet roll feeding driving portion is a cylinder driving structure, and the lithium sheet cutting driving portion 1121 is a cylinder driving structure.
The lithium sheet transport device 1200 includes: a lithium sheet transport turntable 1210, a lithium sheet transport jig 1220 and a lithium sheet primary shaping driving part 1230. The lithium sheet transporting jig 1220 is installed on the lithium sheet transporting turntable 1210, and the lithium sheet transporting jig 1220 has a primary shaping groove 1221. The lithium sheet shaping device 1300 includes: a lithium sheet shaping turntable 1310, a lithium sheet shaping jig 1320, and a lithium sheet secondary shaping driving part 1330. Lithium piece plastic tool 1220 installs on lithium piece plastic carousel 1310, and lithium piece plastic tool 1320 has lithium piece plastic cylinder 1321, and lithium piece plastic cylinder 1321 is the cylinder structure. The lithium sheet primary shaping driving part 1230 drives the lithium sheet transportation jig 1220 to be close to or far from the lithium sheet shaping jig 1320, so that the primary shaping groove 1221 wraps or is separated from the lithium sheet shaping roller 1321. The driving end of the lithium sheet secondary shaping driving part 1330 is provided with a secondary shaping jaw (not shown), and the lithium sheet secondary shaping driving part 1330 drives the secondary shaping jaw to wrap around or separate from the lithium sheet shaping roller 1321. In this embodiment, the primary shaping groove 1221 is provided with a primary shaping vacuum suction hole (not shown), and the primary shaping groove 1221 has an arc-shaped groove structure; the lithium sheet primary shaping driving part 1230 is a cylinder driving structure, and the lithium sheet secondary shaping driving part 1330 is a cylinder driving structure; the secondary shaping jaw has two clips (not shown) having secondary shaping grooves (not shown) matching with the lithium sheet shaping drum 1321, the secondary shaping grooves are arc-shaped groove structures, and the lithium sheet secondary shaping driving portion 1330 drives the two clips to approach or separate from each other, so that the secondary shaping grooves wrap or separate from the lithium sheet shaping drum 1321.
The shell feeding and pressing device 1400, the lithium sheet attaching inner wall device 1500, the shell loosening device 1600 and the semi-finished product blanking device 1700 are sequentially arranged along the edge of the lithium sheet shaping turntable 1310.
The housing material loading push-in device 1400 includes: a shell feeding vibration disc (not shown) and a shell pressing-in manipulator 1420. The shell press-in manipulator 1420 is used to clamp the shell of the shell feeding vibration tray and press the shell into the lithium sheet shaping drum 1321 of the lithium sheet shaping jig 1320. Specifically, the housing press-in robot 1420 includes: the shell lifting and rotating module and the shell clamping module. The shell lifting and rotating module drives the shell clamping module to lift or rotate, and the shell clamping module comprises two shell clamping jaws and a shell clamping cylinder which drives the two shell clamping jaws to approach or separate from each other.
The lithium sheet inner wall fitting device 1500 includes: a shell pressing unit 1510 and a shell primary rolling unit 1520. The housing pressing unit 1510 is used for pressing down the housing on the lithium sheet shaping drum 1321, and the housing primary rolling unit 1520 is used for clockwise rolling the housing on the lithium sheet shaping drum 1321.
The case releasing device 1600 includes a case secondary rolling unit 1610, and the case secondary rolling unit 1610 is used for rolling the case on the lithium sheet shaping drum 1321 counterclockwise.
The working principle of the lithium sheet molded into the housing system 1000 is as follows:
the lithium sheet cutting device 1100 is used for cutting rolled lithium sheets to obtain a small section of lithium sheets with a specified length specification, the rolled lithium sheets are placed on the lithium sheet unwinding unit 1110, the lithium sheets at the lithium sheet unwinding unit 1110 are conveyed to the lithium sheet cutting unit 1120 under the action of the lithium sheet unwinding unit 1130, the lithium sheet winding driving unit drives the lithium sheet clamping structure 1132 to reciprocate between the lithium sheet unwinding unit 1110 and the lithium sheet cutting unit 1120, the lithium sheet clamping structure 1132 clamps the lithium sheets at the lithium sheet unwinding unit 1110, and after the lithium sheets reach the lithium sheet cutting unit 1120, the lithium sheet clamping structure 1132 loosens the lithium sheets, and the lithium sheet cutting driving unit 1121 drives the lithium sheet cutting tool 1122 to cut off the lithium sheets;
the lithium sheet conveying device 1200 is used for transferring the lithium sheets at the lithium sheet cutting device 1100 to the lithium sheet shaping turntable 1310 of the lithium sheet shaping device 1300, the cut lithium sheets reach the primary shaping groove 1221 of the lithium sheet conveying jig 1220, the primary shaping groove 1221 is provided with a primary shaping vacuum suction hole, the lithium sheets are sucked through the primary shaping vacuum suction hole and are rotated to an appointed position under the action of the lithium sheet conveying turntable 1210;
after the lithium sheet reaches the designated position, the lithium sheet primary shaping driving part 1230 drives the lithium sheet transportation jig 1220 to be close to the lithium sheet shaping jig 1320, so that the primary shaping groove 1221 wraps the lithium sheet shaping roller 1321, then the lithium sheet on the primary shaping groove 1221 is transferred and partially wrapped on the lithium sheet shaping roller 1321, and the lithium sheet is partially wrapped on the lithium sheet shaping roller 1321 to form a curved shape, so that the primary shaping of the lithium sheet is realized, namely the primary shaping;
after the lithium sheets reach the lithium sheet shaping roller 1321, the lithium sheet shaping turntable 1310 rotates to drive the lithium sheets on the lithium sheet shaping roller 1321 to reach the lithium sheet secondary shaping driving part 1330, the lithium sheet secondary shaping driving part 1330 drives the secondary shaping clamping jaws to wrap the lithium sheet shaping roller 1321, and the secondary shaping clamping jaws are provided with two clamping pieces which are provided with secondary shaping grooves matched with the lithium sheet shaping roller 1321, so that the lithium sheets partially wrapped on the lithium sheet shaping roller 1321 originally are completely wrapped on the lithium sheet shaping roller 1321;
the lithium sheets completely wrapped on the lithium sheet shaping roller 1321 continue to rotate under the action of the lithium sheet shaping turntable 1310 and reach the shell feeding press-in device 1400, and the shell press-in manipulator 1420 is used for clamping and pressing the shell of the shell feeding vibration disc into the lithium sheet shaping roller 1321 of the lithium sheet shaping jig 1320, so that the lithium sheets can be sleeved in the shell;
in order to better enable the lithium sheet to be tightly attached to the inner wall of the shell, the lithium sheet shaping turntable 1310 continuously rotates and reaches the position 1500 where the lithium sheet is tightly attached to the inner wall of the shell, the shell primary rolling unit 1520 is used for clockwise rolling the shell on the lithium sheet shaping roller 1321, and meanwhile, the shell pressing unit 1510 is used for pressing down the shell on the lithium sheet shaping roller 1321, so that the stability of the shell in the rotating process is improved, and the lithium sheet can be tightly attached to the inner wall of the shell in the rotating process of the shell;
because the lithium sheet is tightly attached to the inner wall of the shell, the lithium sheet shaping roller 1321 is also tightly pressed and locked in the lithium sheet, and thus the shell is difficult to take out of the lithium sheet shaping roller 1321, in order to better solve the technical problem, the shell loosening device 1600 is particularly arranged, the shell secondary rolling unit 1610 is used for carrying out anticlockwise rolling on the shell on the lithium sheet shaping roller 1321, namely the shell rotates in the opposite direction for a short distance, the lithium sheet shaping roller 1321 is loosened from the lithium sheet, and preparation is provided for subsequent blanking;
the lithium sheet shaping turntable 1310 continues to rotate and reaches the semi-finished product blanking device 1700, the semi-finished product blanking device 1700 takes the shell and the lithium sheets out of the lithium sheet shaping roller 1321, and the shell is turned over, so that the shell with the original downward opening is adjusted to be upward.
As shown in fig. 5 and 6, the structure of the semi-finished product transfer system 2000 will be described in detail below:
semi-manufactured goods transfer system 2000 for detecting, categorizing and the material loading is carried out to semi-manufactured goods, includes: semi-manufactured goods detection carousel 2100, CCD detection device 2200, defective products blanking passageway 2300, non-defective products transportation track 2400, non-defective products material loading manipulator 2500, non-defective products transportation chain 2600.
The CCD detection device 2200, the defective product blanking channel 2300 and the good product transportation track 2400 are sequentially arranged around the semi-finished product detection turntable 2100.
The semi-finished product inspection turntable 2100 includes: the rotary disk 2110 and a rail 2120 surrounding the edge of the rotary disk 2110, a semi-finished product containing slot 2111 is formed on the rotary disk 2110, and a semi-finished product conveying channel is formed between the semi-finished product containing slot 2111 and the rail 2120. The rail 2120 has defective products discharge gate 2121 and non-defective products discharge gate 2122, and the one end of defective products blanking passageway 2300 links up in defective products discharge gate 2121 department, and the one end of non-defective products transportation track 2400 links up in non-defective products discharge gate 2122 department. The semi-finished product transfer system 2000 further includes a defective product discharging pushing structure (not shown) and a defective product discharging pushing structure (not shown), the defective product discharging pushing structure pushes the defective product at the semi-finished product accommodating groove to reach the defective product discharging channel through the defective product discharging hole, and the defective product discharging pushing structure pushes the defective product at the semi-finished product accommodating groove to reach the defective product transportation track through the defective product discharging hole. In this embodiment, the number of the semi-finished product accommodating grooves 2111 is plural, and the plurality of semi-finished product accommodating grooves 2111 are distributed in an annular array around the rotation axis of the rotating disc 2110; the defective product discharging pushing structure comprises a defective product push rod and a defective product pushing cylinder for driving the defective product push rod to stretch; the good product unloading pushing structure comprises a good product push rod and a good product push-out cylinder driving the good product push rod to stretch.
The CCD detecting device 2200 is used for detecting the semi-finished product on the semi-finished product detecting turntable 2100 to obtain a good product or a defective product.
One end of defective products blanking passageway 2300 and the one end of non-defective products transportation track 2400 link up with semi-manufactured goods detection carousel 2100 respectively, and defective products blanking passageway 2300 is used for carrying out the unloading to the defective products, and non-defective products transportation track 2400 is used for transporting the non-defective products, and non-defective products transportation track 2400 is the crooked form of arc in order to form non-defective products transportation buffer. It should be noted that, through setting up good product transportation buffer, can place more good products, for the equipment is whole to carry out effectual storage and buffering smoothly. In this embodiment, the good product transportation rail 2400 is bent in a "U" shape.
The non-defective products material loading manipulator 2500 links up between the other end of non-defective products transportation track 2400 and non-defective products transportation chain 2600, and the non-defective products material loading manipulator 2500 is used for loading the non-defective products in the non-defective products transportation track 2400 in the non-defective products transportation jig (not shown) of the non-defective products transportation chain 2600. Specifically, non-defective products material loading manipulator 2500 includes: the good product lifting and rotating module drives the good product clamping module to lift or rotate; the good product clamping module comprises two good product clamping jaws and a good product clamping cylinder for driving the two good product clamping jaws to approach or depart from each other; be equipped with a plurality of yields transportation tool on yields transportation chain 2600, a plurality of yields transportation tool are arranged along the direction of delivery of yields transportation chain interval in proper order.
The working principle of the semi-finished product transfer system 2000 is as follows:
the semi-finished product blanking device 1700 transfers the housing semi-finished product with the lithium sheets to the semi-finished product accommodating groove 2111 of the semi-finished product detection turntable 2100, a semi-finished product conveying channel is formed between the semi-finished product accommodating groove 2111 and the rail 2120, and the semi-finished product in the semi-finished product accommodating groove 2111 is driven to flow along the semi-finished product conveying channel by the rotation of the rotary disc 2110;
the semi-finished product reaches a CCD detection device 2200, the CCD detection device 2200 performs photographing detection on whether lithium pieces exist in the shell, if the lithium pieces exist in the shell, the semi-finished product is judged to be a good product, and if no lithium pieces exist in the shell, the semi-finished product is judged to be a defective product;
the semi-finished product reaches the defective product blanking channel 2300, and if the semi-finished product is a defective product, the defective product is pushed out to the defective product blanking channel from the defective product discharge port 2121 under the action of the defective product blanking pushing structure, and blanking is performed through the defective product blanking channel;
the semi-finished products reach the good product conveying track 2400, if the semi-finished products are good products, the good products are pushed out to the good product conveying track 2400 through a good product discharge port 2122 under the action of a good product blanking pushing structure, and good products are conveyed through the good product conveying track 2400;
semi-manufactured goods reach yields material loading manipulator 2500 department, and yields material loading manipulator 2500 is arranged in the yields transportation tool of yields transportation chain 2600 with the yields material loading in yields transportation track 2400, carries the yields to reach follow-up station by yields transportation chain 2600 and carries the processing that corresponds.
As shown in fig. 7, a specific structure of the diaphragm molded into the housing system 3000 will be described below:
The base film loading device 3100 includes: a bottom film stamping unit 3110, a bottom film loading robot 3120, and a bottom film transport turntable 3130. Basement membrane transport through holes 3131 have been seted up on basement membrane transport carousel 3130, basement membrane transport carousel 3130 rotates so that basement membrane transport through holes 3131 passes through the top of the good device transport tool of good device transport chain 2600, and basement membrane stamping unit 3110 is used for punching press the basement membrane, and basement membrane material loading manipulator 3120 is arranged in basement membrane transport through holes 3131 of basement membrane transport carousel 3130 with the basement membrane material loading of basement membrane stamping unit 3110 department.
Specifically, the base film punching unit 3110 includes: a basement membrane unreeling structure 3111 for unreeling the basement membrane, and a basement membrane stamping die 3112 for stamping the basement membrane; the bottom film loading robot 3120 includes: the bottom film lifting and rotating module drives the bottom film vacuum suction nozzle to lift or rotate so as to enable the bottom film vacuum suction nozzle to reciprocate between the bottom film stamping die 3112 and the bottom film transport through hole 3131; a bottom film carrying ring 3132 is provided in the bottom film transport through hole 3131.
The boundary film feeding press-in device 3200 includes: an edge film cutting unit 3210 and an edge film feeding manipulator 3220. The side film cutting unit 3210 is used to cut the side film, and the side film feeding manipulator 3220 is used to wind the side film at the side film cutting unit 3210 and penetrate the bottom film transportation through hole 3131, so that the bottom film and the side film are inserted into the casing of the good product transportation jig.
Specifically, the edge film cutting unit 3210 includes: an edge film unwinding structure 3211 for unwinding an edge film, and an edge film cutting structure 3212 for cutting the edge film. The side film cutting structure 3212 includes a side film cutting tool and a side film cutting driving part for driving the side film cutting tool to cut the side film, and the side film cutting driving part is of a cylinder structure. The mulch film loading manipulator 3220 includes: a boundary film winding drive section 3221, a boundary film press-in drive section 3222, and a boundary film press-in lever 3223. The side film roll driving part 3221 drives the side film press-in rod 3223 to rotate, the side film press-in driving part 3222 drives the side film press-in rod 3223 to penetrate the bottom film transfer through hole 3131, and the side film press-in rod 3223 has a side film vacuum suction hole (not shown).
The edge film attaching apparatus 3300 includes: a lifting/lowering/rotating unit 3310 and a contact/rotation lever 3320. The lifting/lowering/rotating unit 3310 drives the adhesion rotation rod 3320 to lift or rotate, so that the adhesion rotation rod 3320 is inserted into or separated from the housing of the good product transportation jig. The edge film is tightly attached to the lithium sheet in the shell in a manner of tightly attaching the rotating rod 3320 to rotate.
The tetrafluoro film charging and pressing device 3400 includes: a tetrafluoride film stamping unit 3410 for stamping the tetrafluoride film, and a tetrafluoride film feeding manipulator 3420 for inserting the tetrafluoride film at the position of the tetrafluoride film stamping unit 3410 into the housing of the good product transportation jig.
The working principle of the membrane molded into the housing system 3000 is as follows:
the bottom film feeding device 3100 works, the bottom film stamping unit 3110 is used for stamping the coiled bottom film, for example, the bottom film unreeling structure 3111 is used for unreeling the bottom film, and the bottom film stamping die 3112 is used for stamping the bottom film to obtain a bottom film sheet; the bottom film feeding manipulator 3120 is used to feed the bottom film at the bottom film stamping unit 3110 into the bottom film transport through hole 3131 of the bottom film transport turntable 3130, and because the bottom film transport through hole 3131 is internally provided with a bottom film carrying ring 3132, the bottom film does not easily fall from the bottom film transport through hole 3131; the bottom film conveying turntable 3130 drives the bottom film thereon to rotate, so that the bottom film reaches the upper part of a good product conveying jig of the good product conveying chain 2600, and preparation is made for inserting the subsequent bottom film into the shell;
meanwhile, the border film feeding and pressing device 3200 works, the border film cutting unit 3210 is used for cutting the border film, the border film feeding manipulator 3220 is used for winding the border film at the border film cutting unit 3210 and penetrating the bottom film transportation through hole 3131, so that the bottom film and the border film are inserted into the shell of the good product transportation jig, for example, the border film unwinding structure 3211 unwinds the border film, and the border film cutting structure 3212 cuts the border film to obtain the border film with a specified length; the side film winding driving part 3221 drives the side film pressing rod 3223 to rotate, and the side film is wound into a cylindrical shape because the side film pressing rod 3223 is provided with side film vacuum adsorption holes; next, the side film press-in driving part 3222 drives the side film press-in rod 3223 to penetrate through the bottom film transport through hole 3131, and inserts the side film and the bottom film into the housing together with the bottom film in the bottom film transport through hole 3131;
in order to enable the edge film to be better attached to the lithium sheet in the shell body tightly, an edge film attaching device 3300 is especially arranged, the lifting rotating unit 3310 drives the attaching rotating rod 3320 to descend and rotate, so that the attaching rotating rod 3320 is inserted into the shell body of the good product transportation jig, and the edge film is driven to be attached to the lithium sheet in the shell body tightly due to the rotation of the attaching rotating rod 3320;
the good product continues to move forward under the action of the good product conveying chain 2600, and reaches the position of the tetrafluoride film feeding and pressing-in device 3400, the tetrafluoride film feeding and pressing-in device 3400 is used for punching the tetrafluoride film to obtain a small piece of tetrafluoride film, and the tetrafluoride film feeding manipulator 3420 is used for inserting the tetrafluoride film at the position of the tetrafluoride film punching unit 3410 into the shell of the good product conveying jig, so that the tetrafluoride film is tightly attached to the bottom film;
thus, the bottom membrane, the side membrane and the tetrafluoride membrane are inserted into the shell.
As shown in fig. 8, 9 and 10, the lithium battery molding production apparatus 20 further includes a positive electrode particle injection casing system 4000, and the positive electrode particle injection casing system 4000 is used for injecting positive electrode particles into the casing. The positive electrode particle injection housing system 4000 includes: a primary side film correction device 4100 for correcting the side film, a primary positive electrode particle injection amount detection device 4200 for injecting positive electrode particles into the case, a primary positive electrode particle injection amount detection device 4300 for detecting the amount of positive electrode particles in the case, a secondary positive electrode particle injection amount detection device 4400 for injecting positive electrode particles into the case, a secondary side film correction device 4500 for correcting the side film, and a secondary positive electrode particle injection amount detection device 4600 for detecting the amount of positive electrode particles in the case.
The primary edge film correction device 4100, the primary positive electrode pellet injection amount detection device 4200, the secondary positive electrode pellet injection amount detection device 4300, the secondary positive electrode pellet injection amount detection device 4400, the secondary edge film correction device 4500, and the secondary positive electrode pellet injection amount detection device 4600 are provided in this order along the flow direction of the good product transport chain 2600. The good product transport chain 2600 drives the casing thereon to sequentially reach the primary side film correction device 4100, the primary positive electrode particle feeding casing device 4200, the primary positive electrode particle injection amount detection device 4300, the secondary positive electrode particle feeding casing device 4400, the secondary side film correction device 4500, and the secondary positive electrode particle injection amount detection device 4600, and the corresponding processes are performed.
Further, the battery cell positive electrode particle injection casing system 4000 further includes an elevation driving device 4700, the elevation driving device 4700 drives the primary side film correction device 4100, the primary positive electrode particle injection casing device 4200, the primary positive electrode particle injection amount detection device 4300, the secondary positive electrode particle injection casing device 4400, the secondary side film correction device 4500 and the secondary positive electrode particle injection amount detection device 4600 to be lifted up and down simultaneously so as to be far away from or close to the good product transport chain 2600, so that the correction of the side film, the injection of the positive electrode particles and the detection of the positive electrode particle injection amount of the casing on the good product transport chain 2600 are realized.
Note that the primary edge film correction device 4100 has the same structure as the secondary edge film correction device 4500, the primary cathode particle injection amount detection device 4200 has the same structure as the secondary cathode particle injection amount detection device 4400, and the primary cathode particle injection amount detection device 4300 has the same structure as the secondary cathode particle injection amount detection device 4600.
Particularly, the lifting driving device 4700 has a lifting driving plate 4710, the lifting driving plate 4710 drives the primary side film correcting device 4100, the primary positive electrode particle feeding housing device 4200, the primary positive electrode particle injection amount detecting device 4300, the secondary positive electrode particle feeding housing device 4400, the secondary side film correcting device 4500 and the secondary positive electrode particle injection amount detecting device 4600 to move up and down under the action of related driving force so as to be far away from or close to the good product transport chain 2600, thereby realizing the correction of the side film, the injection of the positive electrode particles and the detection of the positive electrode particle injection amount of the housing on the good product transport chain 2600.
Next, the structure of the primary-side-film correction apparatus 4100 will be described:
the primary-side-film correction apparatus 4100 includes: a side film correcting lift plate 4110, a side film correcting elastic member 4120, a side film correcting claw 4130, and a side film correcting guide lever 4140. The edge film correction lifting plate 4110 is mounted on the lifting driving plate 4710 via an edge film correction elastic member 4120, the edge film correction pawl 4130 is mounted on the edge film correction lifting plate 4110, the edge film correction pawl 4130 has a plurality of edge film correction pieces 4131 arranged in a surrounding manner, one end of each of the edge film correction pieces 4131 forms an edge film correction flared opening 4132, one end of the edge film correction guide rod 4140 is fixed on the lifting driving plate 4710, and the other end of the edge film correction guide rod 4140 penetrates through the edge film correction lifting plate 4110 and abuts against the edge film correction piece 4131, so that the edge film correction flared opening 4132 is expanded or accommodated.
Next, the structure of the primary positive electrode particles entering the housing device 4200 will be described:
primary positive electrode particle-in-case device 4200 includes: the positive electrode particle storage bin 4210, a positive electrode particle injection pipeline 4220, a positive electrode particle injection lifting plate 4230, a positive electrode particle injection blocking plate 4240 and a positive electrode particle injection blocking cylinder 4250. The positive electrode pellet injection elevating plate 4230 has a positive electrode pellet injection port (not shown), the positive electrode pellet storage silo 4210 is communicated with the positive electrode pellet injection port of the positive electrode pellet injection elevating plate 4230 through a positive electrode pellet injection pipe 4220, and the positive electrode pellet injection blocking cylinder 4250 drives the positive electrode pellet injection blocking plate 4240 to slide along the positive electrode pellet injection elevating plate 4230 to open or block the positive electrode pellet injection port.
Next, the structure of the primary positive electrode particle injection amount detection apparatus 4300 will be explained:
the primary positive electrode particle injection amount detection apparatus 4300 includes: a detection base 4310, a displacement sensor 4320, an injection amount detection lever 4330, and a recovery spring 4340. The detection base 4310 is fixed to the lifting drive plate 4710, the displacement sensor 4320 is mounted on the detection base 4310, the detection base 4310 is provided with a detection through hole 4311, and the injection amount detection rod 4330 is mounted on the detection base 4310 through the recovery elastic member 4340 and penetrates through the detection through hole 4311.
The working principle of the cell positive electrode particle injection casing system 4000 is as follows:
the good product conveying chain 2600 drives the casing thereon to sequentially reach the primary side film correction device 4100, the primary positive electrode particle injection amount detection device 4200, the primary positive electrode particle injection amount detection device 4300, the secondary positive electrode particle injection amount detection device 4400, the secondary side film correction device 4500 and the secondary positive electrode particle injection amount detection device 4600, and the corresponding processes are performed;
when the shell reaches the primary side film correcting device 4100, the lifting drive plate 4710 drives the side film correcting lifting plate 4110 to descend, so that the side film correcting claws 4130 on the side film correcting lifting plate 4110 descend and contact the open end of the shell, the lifting drive plate 4710 continues to descend and compress the side film correcting elastic member 4120, the lifting drive plate 4710 further drives the side film correcting guide rod 4140 thereon to descend, and the side film correcting guide rod 4140 further drives the side film correcting pieces 4131 to rotate, so that the side film correcting flaring 4132 expands, and then the side film correcting pieces 4131 enable the bent sides of the side film at the opening of the shell to be tightly attached to the shell wall of the shell, so that the subsequent smooth injection of positive electrode particles into the shell is prepared;
the lifting driving plate 4710 is lifted, and each part of the primary side film correction device 4100 is reset to prepare for the adjustment of the bending side of the next side film;
when the shell reaches the primary anode particle injection shell device 4200, the anode particle injection lifting plate 4230 descends to enable the anode particle injection port on the anode particle injection lifting plate to be aligned with the opening end of the shell, the anode particle injection blocking cylinder 4250 drives the anode particle injection blocking plate 4240 to slide along the anode particle injection lifting plate 4230 to open the anode particle injection port, and then the anode particles in the anode particle storage bin 4210 reach the anode particle injection port through the anode particle injection pipeline 4220 to achieve the purpose of injecting the anode particles into the shell;
the positive electrode particle injection plugging cylinder 4250 drives the positive electrode particle injection plugging plate 4240 to slide along the positive electrode particle injection lifting plate 4230 to plug a positive electrode particle injection port, and the positive electrode particle injection lifting plate 4230 is lifted, so that positive electrode particle injection to the shell is completed at one time;
when the shell reaches the primary anode particle injection amount detection device 4300, the lifting drive plate 4710 drives the detection base 4310 to descend, the detection base 4310 further drives the injection amount detection rod 4330 to extend into the shell, the injection amount detection rod 4330 compresses the recovery elastic piece 4340 and penetrates through the detection through hole 4311, and the displacement sensor 4320 detects the displacement amount of the injection amount detection rod 4330, so that the anode particle amount injected into the shell at present is judged to be required or not;
when the shell reaches the position where the secondary positive electrode particles enter the shell device 4400, the secondary positive electrode particle entering device 4400 supplements the positive electrode particles of the current shell according to the positive electrode particle amount of the current shell judged by the primary positive electrode particle injection amount detection device 4300, so that the positive electrode particle amount in the current shell can meet the requirement;
the shell reaches the secondary side film correcting device 4500, and the secondary side film correcting device 4500 corrects the bent side of the side film at the opening of the shell again, so that the bent side of the side film can be tightly attached to the inner wall of the shell;
when the shell reaches the secondary anode particle injection amount detection device 4600, the secondary anode particle injection amount detection device 4600 detects the amount of the anode particles in the current shell again to judge whether the current amount of the anode particles meets the specified requirement, if the current amount of the anode particles is qualified, the current amount of the anode particles continues to flow to the next station for processing, and if the current amount of the anode particles is not qualified, the current amount of the anode particles is rejected.
According to the lithium battery molding production equipment 20, the lithium sheet molding and entering shell system 1000, the semi-finished product transfer system 2000 and the membrane molding and entering shell system 3000 are arranged, the structure of each system is optimally designed, the rolled lithium sheet is cut to obtain small sheets, the small sheets are shaped to obtain a cylinder, the cylindrical lithium sheet is inserted into the shell, the lithium sheet in the shell is tightly attached to the inner wall of the shell, and the semi-finished product of the shell with the lithium sheet is blanked; detecting the semi-finished product to judge whether a lithium piece is inserted into the shell or not, obtaining a defective product without the lithium piece in the shell and a good product with the lithium piece in the shell, then blanking the defective product, transferring the good product and loading the good product; the coiled bottom film is punched and inserted into the shell, the coiled side film is cut and inserted into the shell, and the coiled tetrafluoride film is punched and inserted into the shell, so that the overall mechanical automation level of the equipment is improved.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (1)
1. A lithium battery molding production device is characterized by comprising a lithium sheet molding and casing system, a semi-finished product transfer system and a diaphragm molding and casing system;
the lithium sheet molded into the housing system for winding and inserting the lithium sheet into the housing, comprising: the lithium sheet cutting device, the lithium sheet conveying device, the lithium sheet shaping device, the shell feeding and pressing device, the lithium sheet attaching device, the shell loosening device and the semi-finished product discharging device are arranged on the inner wall of the shell;
semi-manufactured goods transfer system is used for detecting, categorised and the material loading to semi-manufactured goods, includes: the device comprises a semi-finished product detection turntable, a CCD detection device, a defective product blanking channel, a defective product transportation track, a defective product feeding manipulator and a defective product transportation chain;
the CCD detection device, the defective product blanking channel and the non-defective product conveying track are sequentially arranged around the semi-finished product detection turntable; the CCD detection device is used for detecting the semi-finished products on the semi-finished product detection turntable to obtain good products or defective products, one end of the defective product blanking channel and one end of the good product transportation rail are respectively connected with the semi-finished product detection turntable, the defective product blanking channel is used for blanking the defective products, the good product transportation rail is used for transporting the good products, and the good product transportation rail is in an arc-shaped bent shape to form a good product transportation buffer area; the good product feeding manipulator is connected between the other end of the good product conveying track and the good product conveying chain, and is used for feeding the good products in the good product conveying track into a good product conveying jig of the good product conveying chain;
the semi-manufactured goods detects carousel includes: the semi-finished product conveying device comprises a rotating disc and a fence arranged around the edge of the rotating disc, wherein a semi-finished product accommodating groove is formed in the rotating disc, and a semi-finished product conveying channel is formed between the semi-finished product accommodating groove and the fence; the fence is provided with a defective product discharge port and a non-defective product discharge port, one end of the non-defective product blanking channel is connected to the non-defective product discharge port, and one end of the non-defective product conveying track is connected to the non-defective product discharge port; the semi-finished product transfer system further comprises a defective product discharging pushing structure and a non-defective product discharging pushing structure, the defective product discharging pushing structure pushes defective products at the semi-finished product accommodating groove to reach the defective product discharging channel from the defective product discharging hole, and the non-defective product discharging pushing structure pushes non-defective products at the semi-finished product accommodating groove to reach the non-defective product conveying track from the non-defective product discharging hole; the number of the semi-finished product accommodating grooves is multiple, and the semi-finished product accommodating grooves are distributed in an annular array by taking the rotating shaft of the rotating disc as the center; the defective product discharging pushing structure comprises a defective product push rod and a defective product pushing cylinder for driving the defective product push rod to stretch; the good product discharging pushing structure comprises a good product push rod and a good product pushing cylinder for driving the good product push rod to stretch; the good product transportation track is bent in a U shape; the yields material loading manipulator includes: the good product lifting and rotating module drives the good product clamping module to lift or rotate; the good product clamping module comprises two good product clamping jaws and a good product clamping cylinder for driving the two good product clamping jaws to approach or depart from each other; a plurality of good product conveying jigs are arranged on the good product conveying chain;
the casing system is gone into in the diaphragm shaping is used for inserting basement membrane, limit membrane and tetrafluoro membrane in the casing, includes: bottom film loading attachment, limit membrane material loading push in device, limit membrane paste tight device and tetrafluoro membrane material loading push in device.
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| WO2000008700A1 (en) * | 1998-08-06 | 2000-02-17 | Tredi | Automatic sorting of battery power packs |
| CN105414056A (en) * | 2015-12-24 | 2016-03-23 | 中山联合光电科技股份有限公司 | Rotating type automatic sorting machine and method |
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| CN204380963U (en) * | 2014-11-20 | 2015-06-10 | 惠州亿纬锂能股份有限公司 | Separating mechanism and comprise the battery production equipment of this separating mechanism |
| CN204271204U (en) * | 2014-12-03 | 2015-04-15 | 惠州金源精密自动化设备有限公司 | Battery core packaging machine |
| CN204361189U (en) * | 2014-12-25 | 2015-05-27 | 惠州金源精密自动化设备有限公司 | Cell package automatic detecting machine |
| CN204917194U (en) * | 2015-07-20 | 2015-12-30 | 昆山周晋电子科技有限公司 | Many functional test and pad pasting all -in -one |
| CN206430696U (en) * | 2017-01-18 | 2017-08-22 | 东莞市旭高精密金属制品有限公司 | CCD full inspection machines |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2000008700A1 (en) * | 1998-08-06 | 2000-02-17 | Tredi | Automatic sorting of battery power packs |
| CN105414056A (en) * | 2015-12-24 | 2016-03-23 | 中山联合光电科技股份有限公司 | Rotating type automatic sorting machine and method |
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