CN108036700B - A kind of tooling device of automatic detection sheet metal flatness - Google Patents

A kind of tooling device of automatic detection sheet metal flatness Download PDF

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Publication number
CN108036700B
CN108036700B CN201711224644.9A CN201711224644A CN108036700B CN 108036700 B CN108036700 B CN 108036700B CN 201711224644 A CN201711224644 A CN 201711224644A CN 108036700 B CN108036700 B CN 108036700B
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measurement
seat
mother tuber
translation
rolling
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CN108036700A (en
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袁潘臣
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Wu Maogen
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Wu Maogen
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B5/245Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing perpendicularity

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The invention discloses the tooling devices of the automatic detection sheet metal flatness of one kind in metal working technical area, including a pair of of end seat, it further include PLC controller, support plate platform, it further include the vertical lifting mechanism that support plate platform can be driven to be gone up and down, it further include measuring unit, further include the data processor for handling tested plate flatness information, further includes the display for showing tested plate flatness information;Measurement mother tuber lower end is equipped with the rolling element being in contact when measurement with the upper surface of tested plate, it measures mother tuber and is equipped with the axis of rolling, rolling element is installed in rotation on measurement mother tuber lower end by the axis of rolling, measurement mother tuber be equipped with for incude the variation of axis of rolling pressure and can pressure sensor by pressure signal transmission to PLC controller;Before measurement, the rolling element for measuring mother tuber is in contact with the datum plane of one of end seat.It can easily, accurately examine the flatness of tested plate.

Description

A kind of tooling device of automatic detection sheet metal flatness
Technical field
The present invention relates to metal working technical area, in particular to a kind of tooling of automatic detection sheet metal flatness is set It is standby.
Background technique
Currently, sheet metal needs to carry out shortly before processing and manufacturing the inspection of flatness, to guarantee that later period sheet metal adds The precision of work prevents from not enough leading to the decline of machining accuracy because of sheet metal flatness.
But it is also more original for the flatness inspection means of sheet metal in the prior art, mainly utilize leveling ruler It is placed on the surface of sheet metal, sees the region with the presence or absence of out-of-flatness, workload can be made very big with the check system.
Summary of the invention
The object of the present invention is to provide a kind of automatic tooling device of detection sheet metal flatness, can easily, Accurately examine the flatness of tested plate.
The object of the present invention is achieved like this: a kind of tooling device of automatic detection sheet metal flatness, including one Further include PLC controller to end seat that is spaced apart, being parallel to each other, further include the support plate platform for placing tested plate, Further include vertical lifting mechanism that support plate platform can be driven to be gone up and down, being controlled by PLC controller, further include measuring unit, Further include the data processor for handling tested plate flatness information, further includes for showing tested plate flatness information Display;
The input terminal of the data processor is connected with PLC controller, the output end and display of the data processor It is connected;
The support plate platform, which can slide up and down to, to be mounted in a pair of of end seat;
The end seat is equipped with datum plane, when measurement the datum plane with the upper surface of tested plate phase in height It is corresponding;
The measuring unit includes translation measurement seat, sideslip seat, and the translation measurement seat is mounted on side horizontally slidablely On slide and the length direction of the glide direction of translation measurement seat and end seat is perpendicular, and the translation measurement seat is in quilt always The top of drafting board material, the measuring unit further include the translational drive mechanism that translation measurement seat can be driven to be slided;
Multiple measurement mother tubers can be coated on the translation measurement seat up and downly, the translation measurement seat is equipped with more It is a that above-mentioned multiple measurement mother tubers are arranged in a straight line row and equidistant arrangement with the movable through-hole that matches one by one of measurement mother tuber, and The orientation for measuring mother tuber is parallel with the length direction of end seat, and controllable measurement mother tuber is equipped on the translation measurement seat The float lifting mechanism of elevating movement is carried out in movable through-hole;
The measurement mother tuber lower end is equipped with the rolling element being in contact when measurement with the upper surface of tested plate, and the measurement is female Block is equipped with the axis of rolling, and the rolling element is installed in rotation on measurement mother tuber lower end, the measurement mother tuber peace by the axis of rolling Equipped with for incude the variation of axis of rolling pressure and can pressure sensor by pressure signal transmission to PLC controller;
Before measurement, the rolling element of the measurement mother tuber is in contact with the datum plane of one of end seat.
Compared with prior art, the beneficial effects of the present invention are: can easily, accurately examine tested plate Flatness;When inspection, tested plate is placed on support plate platform, then adjusts support plate platform, quilt using vertical lifting mechanism Then the height and position of drafting board material is driven so that datum plane and the upper surface of tested plate are corresponding in height using translation Motivation structure drives translation measurement seat to be moved, and with the movement of translation measurement seat, rolling element is rolled in the upper surface of tested plate Dynamic, rolling element pushes tested plate, and tested plate can give rolling element reaction force, so that the axis of rolling is loaded, pressure sensor Pressure signal can be generated and pass to PLC controller, such as the region of out-of-flatness, suffered by the axis of rolling corresponding to out-of-flatness region Load can generate apparent variation, such load change can be sensed by pressure sensor, and the pressure sensor can The pressure value of instantaneous variation is passed into PLC controller, the pressure signal that the pressure sensor of all measurement mother tubers is incuded exists It is output in display after PLC controller, data processor processes, can clearly compare the pressure of all pressure sensors Variation tendency, accurately to determine the flatness of tested plate;Wherein, the datum plane in end seat plays the work of leveling With the rolling element for being equivalent to all measurement mother tubers is in contour state on datum plane, to set measuring basis.
As a further improvement of the present invention, the float lifting mechanism that above-mentioned controllable measurement mother tuber carries out elevating movement includes more A stabilizer to match one by one with measurement mother tuber, driving gear, each measurement mother tuber side are equipped with arrange vertically and driving The spur rack that gear is meshed, the stabilizer, driving gear are installed in rotation on translation measurement seat, the float lifting mechanism It further include a horizontally disposed horizontal axis, the horizontal axis is installed in rotation on translation measurement seat, and the horizontal axis coaxially installs drive Moving gear, the float lifting mechanism further include being mounted on lifting driving motor on translation measurement seat, being controlled by PLC controller, The horizontal axis end and the output main shaft of lifting driving motor are coaxial docking, the stabilizer peripheral side and measurement mother tuber side phase It contradicts, and the stabilizer, spur rack are respectively at two opposite sides of measurement mother tuber.Enable measurement mother tuber smoothly into Row vertical lifting.
As a further improvement of the present invention, the above-mentioned translational drive mechanism for driving translation measurement seat to be slided includes The pan drive motor controlled by PLC controller further includes cross that is horizontally disposed, being pivotally mounted on sideslip seat Silk shifting rod further includes being mounted on screw on translation measurement seat, matching with traversing screw rod.
Detailed description of the invention
Fig. 1 looks down layout for of the invention.
Fig. 2 is the portion the A enlarged drawing in Fig. 1.
Fig. 3 is lateral arrangement schematic diagram of the invention.
Fig. 4 is the portion the B enlarged drawing in Fig. 3.
Fig. 5 is control planning schematic diagram of the invention.
Wherein, 1 tested plate, 2 support plate platforms, 3 vertical lifting mechanisms, 4 end seats, 4a datum plane, 5 translation measurement seats, 5a activity through-hole, 6 sideslip seats, 7 pan drive motors, 8 traversing screw rods, 9 screws, 10 measurement mother tubers, 10a spur rack, 11 roll Body, 12 axis of rolling, 13 pressure sensors, 14 stabilizers, 15 driving gears, 16 horizontal axis, 17 lifting driving motors, 18PLC control Device, 19 data processors, 20 displays.
Specific embodiment
As shown in Figs. 1-5, a kind of tooling device of automatic detection sheet metal flatness, including it is a pair of it is spaced apart, The end seat 4 being parallel to each other further includes PLC controller 18, further includes the support plate platform 2 for placing tested plate 1, further including can Vertical lifting mechanism 3 that support plate platform 2 is gone up and down, being controlled by PLC controller 18 is driven, further includes measuring unit, also wraps The data processor 19 for handling tested 1 flatness information of plate is included, further includes for showing tested 1 flatness information of plate Display 20.
The input terminal of above-mentioned data processor 19 is connected with PLC controller 18, the output end of data processor 19 and display Device 20 is connected.
Above-mentioned support plate platform 2, which can slide up and down to, to be mounted in a pair of of end seat 4.
Above-mentioned end seat 4 is equipped with datum plane 4a, and the upper surface of datum plane 4a and tested plate 1 is in height when measurement It is corresponding.
Above-mentioned measuring unit includes translation measurement seat 5, sideslip seat 6, and translation measurement seat 5 is mounted on sideslip horizontally slidablely On seat 6 and the length direction of the glide direction and end seat 4 of translation measurement seat 5 is perpendicular, and translation measurement seat 5 is always in tested The top of plate 1, above-mentioned measuring unit further include the translational drive mechanism that translation measurement seat 5 can be driven to be slided.
Multiple measurement mother tubers 10 can be coated on above-mentioned translation measurement seat 5 up and downly, translation measurement seat 5 is equipped with more A movable through-hole 5a to match one by one with measurement mother tuber 10, multiple 10 rows of being arranged in a straight line of measurement mother tuber and equidistant arrangement, and And the orientation for measuring mother tuber 10 is parallel with the length direction of end seat 4, and it is female that controllable measurement is equipped on translation measurement seat 5 Block 10 carries out the float lifting mechanism of elevating movement in movable through-hole 5a.
Above-mentioned 10 lower end of measurement mother tuber is equipped with the rolling element 11 being in contact when measurement with the upper surface of tested plate 1, measurement Mother tuber 10 is equipped with the axis of rolling 12, and rolling element 11 is installed in rotation on measurement 10 lower end of mother tuber by the axis of rolling 12, and measurement is female Block 10 be equipped with for incude the variation of 12 pressure of the axis of rolling and can pressure by pressure signal transmission to PLC controller 18 Force snesor 13.
Before measurement, the rolling element 11 of measurement mother tuber 10 is in contact with the datum plane 4a of one of end seat 4.
When inspection, tested plate 1 is placed on support plate platform 2, then adjusts support plate platform using vertical lifting mechanism 3 2, it is tested the height and position of plate 1, so that datum plane 4a and the upper surface of tested plate 1 are corresponding in height, it is then sharp Translation measurement seat 5 is driven to be moved with translational drive mechanism, with the movement of translation measurement seat 5, rolling element 11 is in Board Under Test The upper surface of material 1 rolls, and rolling element 11 pushes tested plate 1, and tested plate 1 can give rolling element 11 reaction force, so that rolling Moving axis 12 is loaded, and pressure sensor 13 can generate pressure signal and pass to PLC controller 18, such as the region of out-of-flatness, no Load suffered by the axis of rolling 12 corresponding to flattened region can generate apparent variation, and such load change can be by pressure sensing Device 13 senses, and the pressure value of instantaneous variation can be passed to PLC controller 18 by the pressure sensor 13, and all measurements are female The pressure signal that the pressure sensor 13 of block 10 is incuded is output to after PLC controller 18, the processing of data processor 19 In display 20, the pressure trend of all pressure sensors 13 can be clearly compared, accurately to determine tested plate 1 Flatness;Wherein, the datum plane 4a in end seat 4 plays the role of leveling, is equivalent to the rolling of all measurement mother tubers 10 Body 11 is in contour state on datum plane 4a, to set measuring basis.
The float lifting mechanism that above-mentioned controllable measurement mother tuber 10 carries out elevating movement include it is multiple with measure the phase one by one of mother tuber 10 The stabilizer 14 matched, driving gear 15,10 side of each measurement mother tuber be equipped with it is arranging vertically, be meshed with gear 15 is driven Spur rack 10a, stabilizer 14, driving gear 15 be installed in rotation on translation measurement seat 5, float lifting mechanism further includes a water The horizontal axis 16 of flat setting, horizontal axis 16 are installed in rotation on translation measurement seat 5, and horizontal axis 16 coaxially installs driving gear 15, are floated Rising mechanism further includes being mounted on lifting driving motor 17 on translation measurement seat 5, being controlled by PLC controller 18,16 end of horizontal axis Portion and the output main shaft of lifting driving motor 17 are coaxial docking, and 14 peripheral side of stabilizer and measurement 10 side of mother tuber are inconsistent, and And stabilizer 14, spur rack 10a are respectively at two opposite sides of measurement mother tuber 10.Measurement mother tuber 10 is smoothly carried out Vertical lifting.
The above-mentioned translational drive mechanism for driving translation measurement seat 5 to be slided includes being put down by 18 control of PLC controller Driving motor 7 is moved, further includes traversing screw rod 8 that is horizontally disposed, being pivotally mounted on sideslip seat 6, further includes peace Screw 9 on translation measurement seat 5, matching with traversing screw rod 8.
The present invention is not limited to the above embodiments, on the basis of technical solution disclosed by the invention, the skill of this field For art personnel according to disclosed technology contents, one can be made to some of which technical characteristic by not needing creative labor A little replacements and deformation, these replacements and deformation are within the scope of the invention.

Claims (2)

1. a kind of tooling device of automatic detection sheet metal flatness, it is characterised in that: including a pair of spaced apart, mutual Parallel end seat (4) further includes PLC controller (18), further includes the support plate platform (2) for placing tested plate (1), also wraps Vertical lifting mechanism (3) that support plate platform (2) can be driven to be gone up and down, being controlled by PLC controller (18) is included, further includes measurement Unit further includes the data processor (19) for handling tested plate (1) flatness information, further includes for showing Board Under Test The display (20) of material (1) flatness information;
The input terminal of the data processor (19) is connected with PLC controller (18), the output end of the data processor (19) It is connected with display (20);
The support plate platform (2), which can slide up and down to, to be mounted on a pair of of end seat (4);
The end seat (4) is equipped with datum plane (4a), when measurement the datum plane (4a) and tested plate (1) upper surface It is corresponding in height;
The measuring unit includes translation measurement seat (5), sideslip seat (6), and the translation measurement seat (5) is installed horizontally slidablely On sideslip seat (6) and the glide direction of translation measurement seat (5) and the length direction of end seat (4) are perpendicular, and the translation is surveyed The top of seat (5) always in tested plate (1) is measured, the measuring unit further includes that translation measurement seat (5) can be driven to be slided Dynamic translational drive mechanism;
Multiple measurement mother tubers (10) can be coated on the translation measurement seat (5) up and downly, on the translation measurement seat (5) Equipped with multiple movable through-holes (5a) to match one by one with measurement mother tuber (10), above-mentioned multiple measurement mother tubers (10) are arranged in a straight line And equidistant arrangement, and the orientation for measuring mother tuber (10) is parallel with the length direction of end seat (4), the translation measurement The float lifting mechanism that controllable measurement mother tuber (10) carries out elevating movement in movable through-hole (5a) is installed on seat (5);
Measurement mother tuber (10) lower end is equipped with the rolling element (11) being in contact when measurement with the upper surface of tested plate (1), institute It states measurement mother tuber (10) and is equipped with the axis of rolling (12), the rolling element (11) is installed in rotation on measurement by the axis of rolling (12) Mother tuber (10) lower end, measurement mother tuber (10) are equipped with for incuding that the axis of rolling (12) pressure changes and can will press Force signal passes to the pressure sensor (13) of PLC controller (18);
Before measurement, the rolling element (11) of measurement mother tuber (10) is in contact with the datum plane (4a) of one of end seat (4);
The float lifting mechanism that above-mentioned controllable measurement mother tuber (10) carries out elevating movement include it is multiple with measure mother tuber (10) phase one by one The stabilizer (14) matched, driving gear (15), each measurement mother tuber (10) side be equipped with it is arranging vertically, with drive gear (15) spur rack (10a) being meshed, the stabilizer (14), driving gear (15) are installed in rotation on translation measurement seat (5) on, the float lifting mechanism further includes a horizontally disposed horizontal axis (16), and the horizontal axis (16) is installed in rotation on translation and surveys It measures on seat (5), the horizontal axis (16) coaxially installs driving gear (15), and the float lifting mechanism further includes being mounted on translation measurement seat (5) lifting driving motor (17) on, being controlled by PLC controller (18), horizontal axis (16) end and lifting driving motor (17) output main shaft is coaxial docking, and stabilizer (14) peripheral side and measurement mother tuber (10) side are inconsistent and described Stabilizer (14), spur rack (10a) are respectively at two opposite sides of measurement mother tuber (10).
2. a kind of tooling device of automatic detection sheet metal flatness according to claim 1, it is characterised in that: above-mentioned The translational drive mechanism that translation measurement seat (5) can be driven to be slided includes the driven in translation electricity controlled by PLC controller (18) Machine (7) further includes traversing screw rod (8) that is horizontally disposed, being pivotally mounted on sideslip seat (6), further includes installation Screw (9) on translation measurement seat (5), matching with traversing screw rod (8).
CN201711224644.9A 2017-11-29 2017-11-29 A kind of tooling device of automatic detection sheet metal flatness Active CN108036700B (en)

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CN111351464A (en) * 2018-12-20 2020-06-30 鸿富锦精密电子(郑州)有限公司 Flatness detection device and method
CN110631459B (en) * 2019-10-29 2024-09-06 长沙华恒机器人系统有限公司 Detection and calibration integrated device for welding frame
CN110701985A (en) * 2019-11-16 2020-01-17 衡东振好木制品有限公司 Timber flatness detection device
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CN218380947U (en) * 2022-08-25 2023-01-24 内蒙古中环晶体材料有限公司 Single crystal square bar surface flatness detection device

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Publication number Priority date Publication date Assignee Title
FR2818370A1 (en) * 2000-12-20 2002-06-21 France Etat Ponts Chaussees Measurement of surface flatness for pressure surfaces used in concrete compression tests, in which measurements at mesh intersection points on measured surface are compared with similar points on reference surface
CN201104258Y (en) * 2007-05-31 2008-08-20 卡非科技股份有限公司 Planeness testing apparatus of light conducting plate
CN201130012Y (en) * 2007-08-30 2008-10-08 于复生 Sandwich plate flatness measuring device
KR101137465B1 (en) * 2010-03-29 2012-04-20 주식회사 두정테크 Manifold Flatness Inspection device for silencer.
CN206496728U (en) * 2016-12-27 2017-09-15 河北工业大学 Automate flatness detecting device
CN206583435U (en) * 2017-01-24 2017-10-24 冠山(上海)汽车科技有限公司 A kind of casing of electric vehicle stamping parts face device for detecting difference

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2818370A1 (en) * 2000-12-20 2002-06-21 France Etat Ponts Chaussees Measurement of surface flatness for pressure surfaces used in concrete compression tests, in which measurements at mesh intersection points on measured surface are compared with similar points on reference surface
CN201104258Y (en) * 2007-05-31 2008-08-20 卡非科技股份有限公司 Planeness testing apparatus of light conducting plate
CN201130012Y (en) * 2007-08-30 2008-10-08 于复生 Sandwich plate flatness measuring device
KR101137465B1 (en) * 2010-03-29 2012-04-20 주식회사 두정테크 Manifold Flatness Inspection device for silencer.
CN206496728U (en) * 2016-12-27 2017-09-15 河北工业大学 Automate flatness detecting device
CN206583435U (en) * 2017-01-24 2017-10-24 冠山(上海)汽车科技有限公司 A kind of casing of electric vehicle stamping parts face device for detecting difference

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