CN110631459B - Detection and calibration integrated device for welding frame - Google Patents
Detection and calibration integrated device for welding frame Download PDFInfo
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- CN110631459B CN110631459B CN201911037196.0A CN201911037196A CN110631459B CN 110631459 B CN110631459 B CN 110631459B CN 201911037196 A CN201911037196 A CN 201911037196A CN 110631459 B CN110631459 B CN 110631459B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/12—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by stretching with or without twisting
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/20—Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a detection and correction integrated device for a welding frame, which comprises a frame platform for being in butt joint with an external transmission mechanism, wherein a liftable roller transmission mechanism is arranged below the frame platform, the welding frame transmitted by the external transmission mechanism is continuously transmitted to the frame platform after being lifted, and the welding frame is placed on the frame platform after being lowered; the frame platform is provided with a positioning and fixing mechanism and a liftable detection mechanism, wherein the positioning and fixing mechanism is used for fixing the welding frame and then enabling the detection mechanism to carry out detection operation; the frame platform is also provided with more than one movable calibration mechanism for calibrating the welding frame, so as to be used for calibrating the welding frame after detection at different positions. The invention has the advantages of high automation and intelligence degree, high integration level, high detection and correction efficiency, high detection and correction precision, great reduction of manual operation intensity and danger and great improvement of product quality.
Description
Technical Field
The invention mainly relates to the field of automatic welding equipment, in particular to a detection and correction integrated device for a welding frame.
Background
In the existing production, a large frame piece needs to be welded, and the large frame piece is formed by welding a plurality of material parts. Because the heat and internal force generated in the welding process change, the formed product can be deformed greatly, so that detection, correction and model correction are required after the welding is finished. The traditional detection basically relies on measuring tools such as a manual holding tape measure, a caliper, an angle square and the like to measure welding joints one by one, marks after detecting places needing to be calibrated, and then carries out subsequent calibration operation. In the traditional correction, the weldment is cooled rapidly after being heated locally in a flame heating mode, so that the internal stress is changed. At present, the mode is dependent on manual operation skill requirements, has no universality and has the following technical problems:
Firstly, the working efficiency is low. During detection, the welding points of the large frame piece are more because the measuring tools such as a tape measure, a caliper and a square are needed to be manually held to measure the welding points one by one, so that the detection working efficiency is extremely low, and the development of the follow-up correction operation is seriously influenced. Meanwhile, during the calibration, the welding points to be calibrated are heated and calibrated one by means of a plurality of tools such as a flame gun, a calibration tool and the like, and then cooled in a water cooling mode and the like, so that the calibration efficiency is extremely low, and the follow-up operation is seriously influenced.
And secondly, the detection and the correction are not unified, and the accuracy is poor. Because the manual detection comparison depends on the skills and experience of quality inspection personnel, the operation methods, experience and the like of each manual detection have no uniformity, so that the detection results among different batches of frame piece products or among different welding spots of the same frame piece product have no uniformity, the detection accuracy is poor, the later correction precision is also influenced, and the quality and the strength of the product are finally influenced. Meanwhile, the existing correction method mostly has the purposes of locally heating a workpiece, then carrying out water cooling and the like to change the stress of the workpiece so as to deform the workpiece, and the method also depends on the operation skills and experience of workers, so that the operation method and experience of manual correction are not uniform at each time, the correction results among different batches of frame piece products or among different welding spots of the same frame piece product are not uniform, the correction accuracy is poor, and finally the quality and strength of the product are influenced.
Thirdly, labor intensity is high, and mistakes are easy to occur. Because of adopting manual detection and manual correction, the labor intensity of personnel is high; and because the welding points of the large frame part are more, the condition that a certain welding point forgets to detect or forgets to correct the shape, skips to detect or skips to correct the shape often occurs, and the quality and the strength of a product are seriously influenced.
Fourth, the degree of automation and intelligence is low. The detection and the correction are performed manually, and meanwhile, the manual feeding and the manual discharging are required before and after the detection and before and after the correction, so that the detection and the correction cannot be used together with other automatic equipment (such as an automatic feeding and discharging transmission equipment cannot be connected); meanwhile, integrated operation cannot be realized between detection and correction, and two different operation requirements lead to large operation occupation, cannot meet the operation requirements of high efficiency and automation, and cannot form automation and systemization operation.
Fifthly, the operation risk is high. The detection is performed manually, and the welding frame is heavy, so that the operation risk of collision and pressing is easy to occur. Meanwhile, during the correction, welding joints are heated and corrected one by means of a plurality of tools such as a flame gun, a correction tool and the like, and then cooled in a water cooling mode and the like, so that dangerous components such as high temperature, flame, cooling water vapor and the like exist on an operation site, misoperation danger of staff is easy to occur, and potential safety hazards exist on the site.
Disclosure of Invention
The technical problems solved by the invention are as follows: aiming at the problems existing in the prior art, the integrated device for detecting and calibrating the welding frame is high in automation and intelligence degree, high in integration level, high in detecting and calibrating efficiency, high in detecting and calibrating precision, greatly reduced in manual operation intensity and danger and greatly improved in product quality.
In order to solve the technical problems, the invention adopts the following technical scheme:
The utility model provides a detection and correction integrated device for welding frame, includes the frame platform that is used for with external transmission mechanism butt joint, the below of frame platform is equipped with liftable roller transmission mechanism, is used for rising the welding frame that external transmission mechanism transmitted and continues to transmit to the frame platform, and makes the welding frame drop on the frame platform after descending; the positioning and fixing mechanism is used for adjusting and fixing the position of the welding frame after falling, and then the detecting mechanism descends and is pressed on the welding frame to carry out detection operation; the welding frame is characterized in that more than one movable correction mechanism for correcting the welding frame is further arranged on the frame platform, and the movable correction mechanism can transversely move on the side edge of the frame platform along the transmission direction of the frame platform so as to be used for correcting the welding frame after detection at different positions.
As a further improvement of the invention, a plurality of roller grooves are sequentially formed on the platform panel of the stand platform, the roller transmission mechanism comprises a roller transmission assembly and a roller lifting assembly arranged below the roller transmission assembly, and the roller lifting assembly drives the roller transmission assembly to lift so as to enable a plurality of rollers of the roller transmission assembly to respectively protrude upwards through the roller grooves and then transmit, so that the positioning and fixing mechanism on the stand platform can not form a hindrance to a transmitted welding frame.
As a further improvement of the invention, the roller transmission assembly comprises a roller platform, a roller driving motor and a plurality of rollers, wherein both ends of each roller are convexly arranged on the roller platform through vertical roller supports, a transmission double gear is arranged below each roller on the roller platform, the gears at the end parts of each roller are connected with the transmission double gear through a first vertically arranged transmission chain, and each transmission double gear is connected with the roller driving motor through a second transmission chain and used for driving the rollers to roll.
As a further improvement of the invention, the frame platform is also provided with a transmission detection component for detecting the transmission position of the welding frame, and the roller transmission mechanism stops transmission and descends when the transmission detection component detects that the welding frame is transmitted in place so as to drop the welding frame on the frame platform.
As a further improvement of the invention, the positioning and fixing mechanism comprises more than two positioning blocks and more than two positioning driving components capable of pushing the welding frame to translate, the more than two positioning blocks are respectively fixed on the front side position and the left side position on the frame platform and used for propping against the front side and the left side of the welding frame during positioning, and the more than two positioning driving components are respectively fixed on the rear side position and the right side position on the frame platform and used for pushing the welding frame to move towards the positioning blocks in the front side and the left side position during positioning so that the periphery of the welding frame is finally propped and fixed by the positioning blocks and the positioning driving components respectively.
As a further improvement of the invention, the positioning driving assembly comprises a driving cylinder, and the driving end of the driving cylinder is provided with a replaceable positioning top block.
As a further improvement of the invention, the detection mechanism comprises a detection rack fixed on the rack platform, a vertical lifting rod assembly is arranged on the detection rack, a detection tool frame is fixed at the bottom end of the lifting rod assembly, a plurality of detection clamping blocks are arranged on the detection tool frame, the detection tool frame is driven by the lifting rod assembly to descend downwards during detection, and the plurality of detection clamping blocks are correspondingly clamped at a plurality of welding points of the welding frame respectively so as to be used for detecting whether concave welding flaw parts exist or not and compacting and shaping the convex welding flaw parts downwards.
As a further improvement of the invention, a shaping empty groove is formed on the frame platform at each welding point of the welding frame, so that the detection clamping block can press and shape the raised welding defect part downwards.
As a further improvement of the invention, the lifting rod assembly comprises a guide post vertically fixed on the detection rack, a lifting rod is sleeved in the guide post, the lower end of the lifting rod is fixedly connected with the detection tool frame, a vertical first rack is fixed on the lifting rod, the detection rack is also fixed with a detection driving motor, and a gear meshed with the first rack is arranged at the driving shaft end of the detection driving motor so as to drive the lifting rod to lift up and down along the guide post.
As a further improvement of the invention, the middle part of the detection tool frame is provided with a fixed seat, the detection tool frame is detachably connected with the lifting rod assembly through the fixed seat, and a plurality of detection clamping blocks are detachably connected with the detection tool frame.
As a further improvement of the invention, the movable calibrating mechanism comprises a movable base, wherein a lateral calibrating device and a lifting calibrating device are arranged on the movable base, and the lateral calibrating device can move back and forth in a telescopic way towards the side part direction of the welding frame and is used for inwards extruding or outwards stretching the welding frame to calibrate; the lifting and sizing device can move up and down towards the welding frame in a lifting manner and is used for downwards extruding or upwards stretching the welding frame to perform sizing.
As a further improvement of the invention, the lateral correction device comprises a guide base, a plurality of guide rods capable of moving in a telescopic manner are arranged on the guide base, a telescopic driving cylinder is arranged at the rear of the guide base, a correction block assembly for pushing and pulling a welding frame is arranged in front of the guide base, and the correction block assembly is simultaneously connected with a driving shaft end of the telescopic driving cylinder, which passes through the guide base, and the guide rods so as to be used for carrying out telescopic movement along the guide of the guide rods under the drive of the telescopic driving cylinder.
As a further improvement of the invention, the correction block assembly comprises a mounting seat, an adjusting seat, a correction block and a screw assembly, wherein the correction block is fixed on the adjusting seat, and the adjusting seat is arranged on the mounting seat in a vertically sliding and adjusting manner through the screw assembly which is arranged vertically and is used for enabling the adjusting seat to ascend and descend through rotating the screw assembly so as to adjust the upper correction position and the lower correction position of the correction block.
As a further development of the invention, the guide base is mounted horizontally rotatably on the mobile base by means of a vertically arranged rotation shaft for rotating outwards when the welding frame is transferred to the frame platform, so that the lateral correction device does not form an obstacle for the transferred welding frame; the top of the guide base is provided with a clamping groove, and the movable base is provided with a clamping piece which is used for being clamped into the clamping groove after the guide base rotates inwards to a proper position so that the lateral correction device is kept fixed and then performs correction operation.
As a further improvement of the invention, the lifting calibration device comprises a lifting installation base, a lifting oil cylinder and a calibration hook block, wherein the calibration hook block is fixed on the lifting installation base through the lifting oil cylinder which is vertically arranged and is used for descending and extruding the welding frame to calibrate through the driving of the lifting oil cylinder or hooking the welding frame after descending and then ascending and stretching the welding frame to calibrate.
As a further improvement of the invention, a shaping empty slot is formed on the frame platform at each welding point of the welding frame, so that the raised welding defect part is pressed downwards by the correcting hook block to be shaped, or the correcting hook block is stretched to stretch the welding frame to correct after being stretched to the lower part of the welding frame through the shaping empty slot.
As a further improvement of the invention, the lifting installation base is provided with a horizontally protruding pressing seat on two sides of the correction hook block, the pressing seats are respectively provided with a vertically arranged threaded pressing rod, and the pressing seats are horizontally hinged with the lifting installation base, so that the pressing seats are firstly rotated to the upper part of the welding frame and downwards rotated when the lifting installation base is used for operation, and the correction operation is performed after the threaded pressing rods press the welding frame.
As a further improvement of the present invention, the moving base is provided with a rotary cylinder, and the lifting mounting base is horizontally rotatably mounted on the moving base through the rotary cylinder and is used for rotating outwards when the welding frame is transferred to the frame platform, so that the lifting calibration device does not form an obstacle to the transferred welding frame.
As a further improvement of the invention, the movable base is slidably fixed on the side wall of the frame platform through a transversely arranged guide rail assembly, the guide rail assembly comprises a transversely arranged guide rail and a second rack, a driving shaft is arranged on the movable base, one end of the driving shaft is provided with a traveling gear meshed with the second rack, and the other end of the driving shaft is provided with a traveling hand wheel used for driving the movable base to translate by rotating the traveling hand wheel.
Compared with the prior art, the invention has the advantages that:
the integrated device for detecting and calibrating the welding frame is high in integration level, the frame platform, the roller transmission mechanism, the positioning and fixing mechanism, the liftable detection mechanism and the movable calibration mechanism capable of transversely moving are matched and mutually supported, a series of actions of automatic feeding and discharging, automatic positioning, automatic fixing, automatic detection and automatic calibration can be formed, a plurality of measuring tools such as a tape measure, a caliper and an angle square are not needed to be manually held for measuring welding points one by one, and a plurality of tools such as a flame gun are not needed to be manually held for calibrating welding points one by one, so that the detection and calibration efficiency is greatly improved, and the high efficiency of subsequent operation is effectively ensured. Meanwhile, the high integration level effectively reduces the field use area of the equipment, and greatly reduces the operation area requirement on a factory building.
Secondly, the detection and correction integrated device for the welding frame has uniformity and high accuracy in detection and correction. Because the accurate location of position has been realized through location fixed establishment, the rethread detection mechanism realizes that push down once promptly accurately detects the state of all welding points, and rethread removes the correction mechanism and unifies and carry out the correction, has reduced the dependence to quality control personnel's skill and experience for the detection and correction between the frame spare product of different batches, or between the different welding points of same frame spare product all have unification, check and correction precision is high, has finally improved the quality and the intensity of product.
The detection and correction integrated device for the welding frame can form a series of actions of automatic feeding and discharging, automatic positioning, automatic fixing, automatic detection and automatic correction, so that the manual labor intensity is greatly reduced, the detection mechanism can realize one-time pressing, namely, the state of all welding points is accurately detected, the movable correction mechanism can transversely move to perform multi-point correction, and even if the number of welding points of a large frame piece is large, the condition that a certain welding point forgets to detect or correct, skips to detect or correct the welding point does not occur, and the quality and strength of a product are greatly improved.
Fourth, the detection and correction integrated device for the welding frame is high in automation and intelligent degree. The machine frame platform, the roller transmission mechanism, the positioning and fixing mechanism, the liftable detection mechanism and the movable correction mechanism are mutually matched and mutually supported, and a series of actions of automatic feeding and discharging, automatic positioning, automatic fixing, automatic detection and automatic correction can be formed, so that the machine frame platform can be matched with other automatic equipment (such as an automatic feeding and discharging transmission belt, automatic frame spraying and coloring and the like) for use, high-efficiency and automatic operation requirements can be well met, and automatic system operation can be formed.
Fifthly, the integrated device for detecting and calibrating the welding frame has low risk of calibrating. Because the welding points are heated and shaped by a plurality of tools such as a flame gun, a shaping tool and the like without manually holding, and then are cooled by adopting a water cooling mode and the like, dangerous components such as high temperature, flame, cooling water vapor and the like are eliminated in an operation site, the danger of misoperation of staff is reduced, and the potential safety hazard of the site is greatly reduced.
The welding frame detection and correction integrated device has the advantages that the frame platform has the function of a platform, so that the welding frame can be placed stably, the follow-up movement and positioning accuracy can be guaranteed only when the welding frame is stable, and the follow-up pressing detection and correction accuracy can be further guaranteed. On the premise of realizing the functionality of the platform, the application sequentially provides a plurality of roller grooves on the platform panel for realizing the transmission, so that a plurality of rollers of the roller transmission assembly can be transmitted after protruding upwards through the roller grooves during the transmission, and the welding frame can be stably placed on the rack platform after falling. In order to detect and calibrate accurately, the positioning and fixing mechanism is arranged on the frame platform, and because the transmitted welding frame is likely to move in position in the transmission, descending and other processes, the accurate detection and accurate calibration cannot be met, the positioning and fixing mechanism is required to be arranged to readjust and fix the position of the dropped welding frame. However, the positioning and fixing mechanism is arranged to block the transmitted welding frame, so that the roller transmission mechanism is arranged to be a roller transmission assembly and a roller lifting assembly which are mutually matched, and the roller transmission assembly is arranged below the roller transmission assembly and can be lifted and higher than a panel of the frame platform for transmission, so that the positioning and fixing mechanism on the frame platform can not form obstruction to the transmitted welding frame, can realize falling and positioning and fixing after transmission, and a technical function group is formed by mutually supporting and mutually not independently existing parts.
Seventh, the detection and correction integrated device for the welding frame provided by the invention has the advantages that the roller driving motor can drive all the transmission double gears to operate simultaneously through the second transmission chains, and then all the rollers are driven to operate simultaneously through each first transmission chain, so that the transmission is synchronous and efficient, the structure is simple and compact, and the maintenance is convenient and quick. And secondly, the vertical roller supports and the transmission double gears are matched, so that the rollers can protrude upwards through the roller grooves respectively when lifted, and the transmission is effectively ensured.
The welding frame detection and correction integrated device forms excellent positioning coordination through more than two positioning blocks and more than two positioning driving assemblies capable of pushing the welding frame to translate, so that even if the welding frame transmitted each time moves in the transmission, descending and other processes, the welding frame can be positioned accurately before detection or correction; and the device is fixed during detection or correction, so that the position is not moved due to the pressing down of the detection mechanism, and the position is not moved due to the pressing down and the stretching of the correction.
The welding frame detection and correction integrated device comprises a welding frame, a welding position and a welding position, wherein the welding position is connected with the welding frame, the welding frame is connected with the welding frame, and the welding frame is connected with the welding frame; if a gap is found between the welding position and the detection fixture block, the vertical horse can judge that a concave welding flaw part exists, and the lower stage is required to calibrate, so that the detection is convenient and quick. Secondly, the detection tool frame has a detection function, and meanwhile, if a raised welding flaw part appears, the downward pressing detection fixture block can just press and shape the protrusion downwards, so that the purpose of correction is realized, namely, the detection tool frame disclosed by the application has the functions of detection and partial correction, the working content of the follow-up special correction is reduced, and the operation time is shortened.
Tenth, the detection and correction integrated device for the welding frame comprises a movable base, wherein the movable base is provided with a lateral correction device and a lifting correction device, namely, the device can realize lateral correction and also can realize correction in the up-down direction, can meet the correction requirements of different flaws of different welding spots, and has high correction efficiency and good correction effect.
Eleven is the detection and correction integrated device for the welding frame, which is provided by the invention, the adjusting seat is lifted up and down by rotating the screw rod assembly so as to adjust the up and down correction positions of the correction block. The device has the advantages that the calibration block of the device can meet the calibration requirements of welding spots of the same welding frame and different heights, and the device can accurately push and pull the calibration points, so that the calibration precision is extremely high. Meanwhile, aiming at welding frames of different batches, the upper and lower correction positions of the correction block can be adjusted to meet different correction requirements.
Twelve, the detection and correction integrated device for the welding frame is characterized in that the lifting installation base is provided with the pressing seats which are horizontally protruded on two sides of the correction hook block, when the welding frame is required to be stretched for correction, in order to avoid excessive stretching of the profile (because only the downward abnormal protruding part is pulled up), the normal profile parts on two sides of the abnormal protruding part can be pressed by arranging the threaded pressing rod, and then the abnormal protruding part is pulled up, so that an excellent correction effect is realized.
Drawings
Fig. 1 is a schematic perspective view of a detection and calibration integrated device for welding frames according to the present invention.
Fig. 2 is a schematic diagram of a partial structure of a frame platform according to the present invention.
Fig. 3 is a schematic view of a partial construction principle of the roller transmission mechanism of the present invention.
Fig. 4 is a schematic diagram of the three-dimensional structure principle of the detection mechanism of the present invention when the detection mechanism is mounted on the platform of the stand.
Fig. 5 is a schematic diagram of the principle of the three-dimensional structure of the detection mechanism of the present invention.
Fig. 6 is a schematic diagram of the perspective principle of the mobile sizing mechanism of the present invention when mounted on a rack platform.
Fig. 7 is a schematic diagram of the perspective structure principle of the mobile shaping mechanism of the present invention.
Fig. 8 is a schematic diagram of the principle of the side-to-side calibration device according to the invention.
Legend description:
1. Welding the frame; 2. a rack platform; 21. a roller groove; 3. a roller transmission mechanism; 31. a roller transport assembly; 311. a roller platform; 312. a roller; 313. a roller bracket; 314. a drive double gear; 32. a roller lifting assembly; 4. a positioning and fixing mechanism; 41. a positioning block; 42. positioning a driving assembly; 5. a detection mechanism; 51. a detection rack; 52. a lifter assembly; 521. a guide post; 522. a lifting rod; 53. detecting a tool rack; 531. detecting a clamping block; 54. detecting a driving motor; 6. a movable correction mechanism; 61. a moving base; 62. a lateral calibration device; 621. a guide base; 622. a guide rod; 623. a telescopic driving cylinder; 624. a calibration block assembly; 6241. a mounting base; 6242. an adjusting seat; 6243. a correction block; 6244. a screw assembly; 625. a rotation shaft; 63. lifting and correcting device; 631. lifting the mounting base; 632. a lifting oil cylinder; 633. calibrating the hook block; 634. a compressing seat; 635. a threaded hold-down bar; 636. a rotary cylinder; 64. a guide rail assembly; 641. a guide rail; 642. a second rack; 65. a traveling gear; 66. and a walking hand wheel.
Detailed Description
The invention is described in further detail below with reference to specific embodiments and figures.
As shown in fig. 1 to 8, the invention provides a detection and calibration integrated device for a welding frame, which comprises a frame platform 2 for being in butt joint with an external transmission mechanism, wherein the frame platform 2 is provided with a platform plate, and the height of the frame platform 2 is between 0.2 meters and 2 meters. A liftable roller transmission mechanism 3 is arranged below the frame platform 2, and is used for continuously transmitting the welding frame 1 transmitted by the external transmission mechanism to the frame platform 2 after lifting, and enabling the welding frame 1 to fall on the frame platform 2 after descending; the frame platform 2 is provided with a positioning and fixing mechanism 4 and a liftable detection mechanism 5, wherein the positioning and fixing mechanism 4 is used for adjusting and fixing the position of the welding frame 1 after being placed, and the detection mechanism 5 is lowered and pressed on the welding frame 1 to carry out detection operation; the frame platform 2 is also provided with more than one movable calibration mechanism 6 for calibrating the welding frame 1, and the movable calibration mechanism 6 can transversely move on the side edge of the frame platform 2 along the transmission direction of the frame platform 2 so as to be used for calibrating the welding frame 1 after detection at different positions. The specific implementation is as follows:
the front end and the rear end of the frame platform 2 can be directly butted with an external transmission mechanism (such as a roller transmission belt and the like as shown in the figure B) to automatically feed and discharge. In operation, the roller transmission mechanism 3 below the frame platform 2 is lifted and enters a rolling transmission state, and forms transmission butt joint with the external transmission mechanism at the front end. The welding frame 1 transferred from the external transfer mechanism is then further transferred to the rack platform 2. At this time, the roller transfer mechanism 3 stops transferring and descends so that the welding frame 1 originally carried on the roller transfer mechanism 3 falls on the rack platform 2. At this time, the positioning and fixing mechanism 4 starts the operation, and adjusts and fixes the position of the welding frame 1 after being dropped. That is, the welding frame 1 is positioned before being inspected, so as to ensure the accurate operation of the subsequent inspection mechanism 5. After positioning and fixing, the detection mechanism 5 descends and is pressed on the welding frame 1, detection operation is carried out through the detection mechanism 5, which welding positions have problems and follow-up correction operation is needed, meanwhile, the detection mechanism 5 ascends and withdraws to the original position, and when the positioning and fixing mechanism 4 still enables the welding frame 1 to be positioned and fixed. Then, the movable calibration mechanism 6 starts to move transversely for performing calibration operations at different positions on the fixed welding frame 1 according to the detection result. In this embodiment, a movable calibration mechanism 6 is mounted on both sides of the frame platform 2, so that efficient calibration can be performed from both sides at the same time. After the correction is finished, the positioning and fixing mechanism 4 can loosen the welding frame 1, and enable the roller transmission mechanism 3 below the frame platform 2 to be lifted to support the welding frame 1, then the roller transmission mechanism 3 enters a rolling transmission state again, and the welding frame 1 after the correction is continuously transmitted to an external transmission mechanism at the rear end, so that automatic feeding, detecting, correction and falling operations are formed. Through the special scientific design, the method has the following advantages:
The integrated device for detecting and calibrating the welding frame is high in integration level, the frame platform 2, the roller transmission mechanism 3, the positioning and fixing mechanism 4, the liftable detection mechanism 5 and the movable calibration mechanism 6 capable of transversely moving are matched and mutually supported, a series of actions of automatic feeding and discharging, automatic positioning, automatic fixing, automatic detection and automatic calibration can be formed, a plurality of measuring tools such as a tape measure, a caliper and an angle square are not needed to be manually held for measuring welding points one by one, a plurality of tools such as a flame gun are not needed to be manually held for calibrating the welding points one by one, detection and calibration work efficiency is greatly improved, and efficient follow-up operation is effectively ensured. Meanwhile, the high integration level effectively reduces the field use area of the equipment, and greatly reduces the operation area requirement on a factory building.
Secondly, the detection and correction integrated device for the welding frame has uniformity and high accuracy in detection and correction. Because the accurate location of position has been realized through location fixed establishment 4, the rethread detection mechanism 5 realizes that push down once promptly accurately detects the state of all welding points, and rethread removes the correction mechanism 6 and unifies and carry out the correction, has reduced the dependence to quality inspection personnel's skill and experience for the detection and correction between the frame spare product of different batches, or between the different welding points of same frame spare product all have unification, check and correction precision is high, has finally improved the quality and the intensity of product.
The detection and correction integrated device for the welding frame can form a series of actions of automatic feeding and discharging, automatic positioning, automatic fixing, automatic detection and automatic correction, greatly reduces the labor intensity, realizes one-time pressing of the detection mechanism 5, namely, accurately detects the states of all welding points, and can transversely move the movable correction mechanism 6 to perform multi-point correction, so that even if the number of welding points of a large frame piece is large, the condition that a certain welding point forgets to detect or correct, skips to detect or correct the welding point does not occur, and the quality and strength of products are greatly improved.
Fourth, the detection and correction integrated device for the welding frame is high in automation and intelligent degree. The frame platform 2, the roller transmission mechanism 3, the positioning and fixing mechanism 4, the liftable detection mechanism 5 and the movable correction mechanism 6 are mutually matched and mutually supported, and a series of actions of automatic feeding and discharging, automatic positioning, automatic fixing, automatic detection and automatic correction can be formed, so that the device can be matched with other automatic equipment (such as an automatic feeding and discharging transmission belt, automatic frame spraying and coloring and the like) for use, and can well meet the requirements of high-efficiency and automatic operation, and form automatic system operation.
Fifthly, the integrated device for detecting and calibrating the welding frame has low risk of calibrating. Because the welding points are heated and shaped by a plurality of tools such as a flame gun, a shaping tool and the like without manually holding, and then are cooled by adopting a water cooling mode and the like, dangerous components such as high temperature, flame, cooling water vapor and the like are eliminated in an operation site, the danger of misoperation of staff is reduced, and the potential safety hazard of the site is greatly reduced.
As shown in fig. 1 and 2, further, in the preferred embodiment, a plurality of roller grooves 21 are sequentially formed in the platform panel of the frame platform 2, the roller transmission mechanism 3 includes a roller transmission assembly 31 and a roller lifting assembly 32 disposed below the roller transmission assembly 31, and the roller lifting assembly 32 drives the roller transmission assembly 31 to lift for allowing the plurality of rollers of the roller transmission assembly 31 to respectively protrude upwards through the roller grooves 21 and then to be transmitted, so that the positioning and fixing mechanism 4 on the frame platform 2 does not form a hindrance to the transmitted welding frame 1. Through the special scientific design, the method has the following advantages:
The frame platform 2 has the function of the platform, so that the welding frame 1 can be placed stably, and the follow-up movement positioning accuracy can be ensured only if the welding frame 1 is stable, and the follow-up pressing detection and correction accuracy can be further ensured; otherwise, if the welding frame 1 is in a state of shaking, tilting, etc. during positioning, detecting and calibrating, high accuracy of detecting and calibrating cannot be ensured. Secondly, on the premise of realizing the functionality of the platform, in order to realize the transmission, the application sequentially provides a plurality of roller grooves 21 on the platform panel, so that a plurality of rollers of the roller transmission assembly 31 can be transmitted after protruding upwards through the roller grooves 21 during the transmission, and the welding frame 1 can be stably placed on the rack platform 2 after falling. Thirdly, in order to detect and calibrate accurately, the positioning and fixing mechanism 4 is arranged on the frame platform 2, and because the transmitted welding frame 1 is likely to move in position in the transmission, descending and other processes, the accurate detection and accurate calibration cannot be met, the positioning and fixing mechanism 4 is required to be arranged to readjust and fix the position of the dropped welding frame 1. However, the positioning and fixing mechanism 4 is arranged to block the transmitted welding frame 1, so that the roller transmission mechanism 3 is arranged to be a roller transmission assembly 31 and a roller lifting assembly 32 which are arranged below the roller transmission assembly 31, the roller transmission assembly 31 can be lifted and higher than the panel of the frame platform 2 for transmission, the positioning and fixing mechanism 4 on the frame platform 2 can not form obstruction to the transmitted welding frame 1, and can realize falling and positioning and fixing after transmission, and the components are not independent, but mutually matched and mutually supported, so that a technical function group is formed.
As shown in fig. 3, further, in the preferred embodiment, the roller transmission assembly 31 includes a roller platform 311, a roller driving motor and a plurality of rollers 312, two ends of each roller 312 are installed on the roller platform 311 in a protruding manner through vertical roller supports 313, a transmission double gear 314 is disposed below each roller 312 on the roller platform 311, gears at ends of each roller 312 are connected with the transmission double gear 314 through a first transmission chain arranged vertically, and each transmission double gear 314 is connected with the roller driving motor through a second transmission chain for driving the rollers 312 to roll. Through the special scientific design, the method has the following advantages:
Firstly, roller driving motor can drive all transmission double gear 314 operation simultaneously through the second drive chain, and then drives all roller 312 operation simultaneously through every first drive chain, not only makes the transmission synchronous, high-efficient go on, makes simple structure compact moreover, maintains convenient and fast. And secondly, the vertical roller supports 313 and the transmission double gears 314 are matched, so that the rollers 312 can respectively protrude upwards through the roller grooves 21 when lifted, and the transmission is effectively ensured.
Further, in the preferred embodiment, a transmission detecting assembly (not shown) for detecting the transmission position of the welding frame 1 is further provided on the frame platform 2, and when the transmission detecting assembly detects that the welding frame 1 has been transmitted in place, the roller transmission mechanism 3 stops transmission and descends to drop the welding frame 1 onto the frame platform 2. The transmission detection assembly may employ conventional components such as an infrared position sensor. Or by setting the transfer time of the roller transfer mechanism 3 to ensure that the roller transfer mechanism 3 stops transferring when the welding frame 1 has been transferred into place.
As shown in fig. 1 and 2, in a preferred embodiment, the positioning and fixing mechanism 4 includes more than two positioning blocks 41 and more than two positioning driving assemblies 42 capable of pushing the welding frame 1 to translate, wherein the more than two positioning blocks 41 are respectively fixed on the front side and the left side of the frame platform 2 and used for propping against the front side and the left side of the welding frame 1 when being positioned, and the more than two positioning driving assemblies 42 are respectively fixed on the rear side and the right side of the frame platform 2 and used for pushing the welding frame 1 to move towards the front side and the left side when being positioned so that the periphery of the welding frame 1 is finally propped and fixed by the positioning blocks 41 and the positioning driving assemblies 42 respectively. It should be noted that the front side, the left side, the rear side, and the right side are for the convenience of defining the positional relationship of the plurality of members, and are not limited to the positions of the members themselves; in other embodiments, more than two positioning blocks 41 may be respectively fixed on the rear side and the right side of the frame platform 2, and more than two positioning driving assemblies 42 may be respectively fixed on the front side and the left side of the frame platform 2, which are all within the protection scope of the present invention. Through more than two positioning blocks 41 and more than two positioning driving assemblies 42 capable of pushing the welding frame 1 to translate, excellent positioning coordination is formed, so that even if the welding frame 1 transmitted each time is moved in the processes of transmission, descending and the like, the welding frame 1 can be positioned accurately before detection or correction; and is fixed during detection or calibration without causing position movement due to the depression of the detection mechanism 5 or without causing position movement due to the calibration depression and calibration stretching.
Further, in the preferred embodiment, the positioning drive assembly 42 includes a drive cylinder with a drive end provided with a replaceable positioning jack. The abrasion can be replaced in time, and the positioning accuracy is effectively guaranteed.
As shown in fig. 1, 4 and 5, further, in the preferred embodiment, the detection mechanism 5 includes a detection frame 51 fixed on the frame platform 2, a vertical lifting rod assembly 52 is disposed on the detection frame 51, a detection tool frame 53 is fixed at the bottom end of the lifting rod assembly 52, a plurality of detection clamping blocks 531 are disposed on the detection tool frame 53, the detection tool frame 53 is driven by the lifting rod assembly 52 to be lowered downwards during detection, and the plurality of detection clamping blocks 531 are respectively and correspondingly clamped at a plurality of welding points of the welding frame 1, so as to be used for detecting whether a concave welding defect portion exists or not and compacting and shaping the convex welding defect portion downwards. Through the special scientific design, the method has the following advantages:
Firstly, a plurality of detection clamping blocks 531 are arranged on the detection tool frame 53, and when the detection tool frame 53 is pressed down in place, if the welding position is just contacted with the detection clamping blocks 531, the detection tool frame is normal; if a gap is found between the welding position and the detection fixture block 531, the vertical horse can judge that a concave welding flaw part exists, and the lower stage is required to calibrate, so that the detection is convenient and quick. Secondly, the detection tool frame 53 has a detection function, and meanwhile, if a convex welding flaw part appears, the downward pressing detection fixture block 531 can just press and shape the convex part downwards, so that the purpose of shape correction is realized, namely, the detection tool frame 53 has the functions of detection and partial shape correction, the working content of the follow-up special shape correction is reduced, and the operation time is shortened.
Further, as shown in fig. 2, in the preferred embodiment, a shaping empty groove (as shown in a) is formed on the frame platform 2 at each welding point of the welding frame 1, so that the detection fixture 531 presses and shapes the raised welding defect portion downward. Because the shaping empty slot can enable the section bar of the welding frame 1 to have a downward running space, the section bar is rebound after being pressed downwards, and the excellent shaping effect is realized.
As shown in fig. 1, 4 and 5, further, in the preferred embodiment, the lifting rod assembly 52 includes a guide post 521 vertically fixed on the detecting frame 51, a lifting rod 522 is sleeved in the guide post 521, the lower end of the lifting rod 522 is fixedly connected with the detecting tool frame 53, a vertical first rack is fixed on the lifting rod 522, the detecting frame 51 is further fixed with a detecting driving motor 54, and a driving shaft end of the detecting driving motor 54 is provided with a gear meshed with the first rack for driving the lifting rod 522 to lift up and down along the guide post 521. The guide post 521 not only plays a role in installation, but also can ensure lifting and guiding of the lifting rod 522, so that the lifting and lowering positions of the detection tool frame 53 are uniform, and the accurate detection is effectively ensured. Meanwhile, the rack and pinion driving mode is simple and compact in structure and low in processing, manufacturing and maintenance cost.
Further, in the preferred embodiment, a fixing seat is disposed in the middle of the detection tool frame 53, the detection tool frame 53 is detachably connected to the lifting rod assembly 52 through the fixing seat, and the plurality of detection fixture blocks 531 are detachably connected to the detection tool frame 53. This makes maintenance convenient and fast, through in time changing new detection frock frame 53 or detection fixture block 531, can effectively guarantee the accurate of detecting and go on.
As shown in fig. 1,6, 7 and 8, further, in the preferred embodiment, the moving calibration mechanism 6 includes a moving base 61, and a lateral calibration device 62 and a lifting calibration device 63 are disposed on the moving base 61, where the lateral calibration device 62 can move back and forth telescopically towards the side of the welding frame 1, and is used for pressing inwards or stretching the welding frame 1 outwards to calibrate; the elevation correction device 63 is movable up and down toward the welding frame 1 for pressing down or stretching the welding frame 1 upward to perform correction. That is, the device of the application can realize lateral correction and also can realize vertical correction, can meet the correction requirements of different flaws of different welding spots, and has high correction efficiency and good correction effect.
As shown in fig. 7 and 8, further, in the preferred embodiment, the lateral calibration device 62 includes a guide base 621, a plurality of telescopically movable guide rods 622 are provided on the guide base 621, a telescopic driving cylinder 623 is provided at the rear of the guide base 621, a calibration block assembly 624 for pushing and pulling the welding frame 1 is provided at the front of the guide base 621, and the calibration block assembly 624 is simultaneously connected with the driving shaft end of the telescopic driving cylinder 623 passing through the guide base 621, the plurality of guide rods 622, and is used for performing telescopic movement along the guidance of the plurality of guide rods 622 under the driving of the telescopic driving cylinder 623. The arrangement of the guide base 621 and the guide rod 622 can enable the correction block assembly 624 to have accurate and reliable action travel and good correction effect when in push-pull correction.
Further, in the preferred embodiment, as shown in fig. 8, the calibration block assembly 624 comprises a mounting seat 6241, an adjusting seat 6242, a calibration block 6243 and a screw assembly 6244, wherein the calibration block 6243 is fixed on the adjusting seat 6242, and the adjusting seat 6242 is slidably mounted on the mounting seat 6241 up and down by the vertically arranged screw assembly 6244 for adjusting the up and down calibration position of the calibration block 6243 by rotating the screw assembly 6244 to raise and lower the adjusting seat 6242. The device has the advantages that the calibration block 6243 of the device can meet the calibration requirements of welding spots of the same welding frame and different heights, and the device can accurately push and pull calibration points, so that the calibration precision is extremely high. Meanwhile, aiming at welding frames of different batches, the upper and lower correction positions of the correction block 6243 can be adjusted to meet different correction requirements.
As shown in fig. 8, further, in the preferred embodiment, the guide base 621 is horizontally rotatably mounted on the moving base 61 by a vertically arranged rotation shaft 625 for rotating outward when the welding frame 1 is transferred to the frame platform 2 so that the lateral correction device 62 does not form an obstacle to the transferred welding frame 1; the top of the guide base 621 is provided with a clamping groove, and the movable base 61 is provided with a clamping piece for clamping into the clamping groove after the guide base 621 rotates inwards to a proper position so that the lateral correction device 62 is kept fixed and then performs correction operation. In this embodiment, the clamping member is a wedge-shaped clamping block hinged on the moving base 61, and when the guide base 621 rotates inwards to a proper position, the wedge-shaped clamping block is put down, so that the wedge-shaped clamping block is clamped into the clamping groove to keep the lateral correction device 62 fixed. By arranging the guide base 621 rotatable, the transferred welding frame 1 is not hindered, and efficient development of transfer and correction is effectively considered.
As shown in fig. 6 and 7, further, in the preferred embodiment, the lifting and sizing device 63 includes a lifting mounting base 631, a lifting cylinder 632, and a sizing hook block 633, wherein the sizing hook block 633 is fixed on the lifting mounting base 631 by the lifting cylinder 632 arranged vertically, and is used for lifting and pressing the welding frame 1 for sizing by driving the lifting cylinder 632, or lifting and stretching the welding frame 1 again after lifting and hanging the welding frame 1 for sizing. When the calibration point is abnormally protruded upward, the lift cylinder 632 drives the calibration hook block 633 to descend and press the protruded point, so that the calibration is pressed downward. However, if the calibration point is an abnormal protrusion downward, the lifting cylinder 632 drives the calibration hook block 633 to descend, so that after the calibration hook block 633 is lower than the protrusion point, the calibration hook block 633 hooks the protrusion point of the welding frame 1, and then the lifting cylinder 632 drives the calibration hook block 633 to ascend to stretch the welding frame 1 for calibration. So that the correction can be performed regardless of the upward or downward abnormal protrusion.
As shown in fig. 2, in a preferred embodiment, a shaping empty slot (as shown in a) is formed on the frame platform 2 at each welding point of the welding frame 1, so that the shaping hook block 633 presses the raised welding defect portion downwards for shaping, or the shaping hook block 633 stretches into the lower portion of the welding frame 1 through the shaping empty slot to hook the welding frame 1, and then the welding frame 1 is lifted for shaping. When the facing correction point is at the bottommost part of the welding frame 1, due to the obstruction of the frame platform 2, the accuracy and operability of downward pressing correction are further improved by arranging the shaping empty groove, and the empty groove can enable the section bar of the welding frame 1 to have a downward running space, rebound after downward pressing, so that an excellent correction effect is realized. Meanwhile, the shaping empty groove is arranged to provide a larger movable space for the calibration hook block 633, so that the calibration hook block can conveniently extend into the lower part of the welding frame 1 to hook the welding frame 1 and then lift the welding frame 1 for calibration. In this embodiment, the shaping empty slot is formed on the frame platform 2 at each welding point of the welding frame 1, so that the detection fixture block 531 compresses the protruding welding defect portion downward to form the same shaping empty slot.
As shown in fig. 7, in a preferred embodiment, a pressing seat 634 protruding horizontally is disposed on both sides of the calibration hook 633 on the lifting mounting base 631, a threaded pressing rod 635 disposed vertically is disposed on the pressing seat 634, the pressing seat 634 is hinged to the lifting mounting base 631 in a horizontally rotatable manner, and when the lifting mounting base 631 is used for operation, the pressing seat 634 is rotated to the upper side of the welding frame 1 and the threaded pressing rod 635 is rotated downward, so that the threaded pressing rod 635 presses the welding frame 1, and then the calibration operation is performed. When the welding frame 1 needs to be stretched for the calibration, in order to avoid excessive stretching of the profile (because only the part protruding downwards is pulled up), the normal profile parts on both sides of the abnormal protruding point can be compressed first by arranging the screw compression rod 635, and then the abnormal protruding point is pulled up, so that the excellent calibration effect is realized.
Further, as shown in fig. 7, in the preferred embodiment, a rotating cylinder 636 is provided on the moving base 61, and the elevation mounting base 631 is horizontally rotatably mounted on the moving base 61 by the rotating cylinder 636 for rotating outward when the welding frame 1 is transferred to the rack platform 2 so that the elevation correction unit 63 does not form an obstacle to the transferred welding frame 1. By arranging the rotary oil cylinder 636, the lifting and sizing device 63 can not form a barrier to the transmitted welding frame 1, and the efficient development of transmission and sizing is effectively considered.
As shown in fig. 6 and 7, further, in the preferred embodiment, the moving base 61 is slidably fixed to the side wall of the frame platform 2 by a transversely arranged rail assembly 64, the rail assembly 64 includes a transversely arranged rail 641 and a second rack 642, a driving shaft is provided on the moving base 61, one end of the driving shaft is provided with a running gear 65 engaged with the second rack 642, and the other end of the driving shaft is provided with a running hand wheel 66 for driving the moving base 61 to translate by rotating the running hand wheel 66. This enables the operator to translate the moving base 61 precisely to the place where the calibration is required by rotating the traveling hand wheel 66, and to realize the subsequent precise calibration operation. Meanwhile, the structure is simple and compact, and the processing, the manufacturing and the maintenance are easy. Of course, in other embodiments, other driving methods, such as motor driving, may be used to implement translation.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the invention without departing from the principles thereof are intended to be within the scope of the invention as set forth in the following claims.
Claims (16)
1. The detection and correction integrated device for the welding frame is characterized by comprising a frame platform (2) for being in butt joint with an external transmission mechanism, wherein a liftable roller transmission mechanism (3) is arranged below the frame platform (2), and the roller transmission mechanism (3) is used for continuously transmitting the welding frame (1) transmitted by the external transmission mechanism to the frame platform (2) after being lifted and enabling the welding frame (1) to fall on the frame platform (2) after being lowered; the machine frame platform (2) is provided with a positioning and fixing mechanism (4) and a liftable detection mechanism (5), wherein the positioning and fixing mechanism (4) is used for adjusting and fixing the position of the welding frame (1) after being placed, and then the detection mechanism (5) is lowered and pressed on the welding frame (1) to carry out detection operation; the machine frame platform (2) is also provided with more than one movable correction mechanism (6) for correcting the welding frame (1), and the movable correction mechanism (6) can transversely move on the side edge of the machine frame platform (2) along the transmission direction of the machine frame platform (2) so as to be used for correcting the welding frame (1) after detection at different positions; the movable correction mechanism (6) comprises a movable base (61), a lateral correction device (62) and a lifting correction device (63) are arranged on the movable base (61), and the lateral correction device (62) can move back and forth in a telescopic manner towards the side direction of the welding frame (1) and is used for inwards extruding or outwards stretching the welding frame (1) to perform correction; the lifting and sizing device (63) can move up and down towards the welding frame (1) in a lifting manner and is used for downwards extruding or upwards stretching the welding frame (1) to perform sizing; the lifting type correcting device (63) comprises a lifting mounting base (631), a lifting oil cylinder (632) and a type correcting hook block (633), wherein the type correcting hook block (633) is fixed on the lifting mounting base (631) through the lifting oil cylinder (632) which is vertically arranged, and is used for descending and extruding a welding frame (1) to correct the shape through the driving of the lifting oil cylinder (632), or hooking the welding frame (1) after descending, and then ascending and stretching the welding frame (1) to correct the shape; the detection mechanism (5) comprises a detection rack (51) fixed on the rack platform (2), a vertical lifting rod assembly (52) is arranged on the detection rack (51), a detection tool rack (53) is fixed at the bottom end of the lifting rod assembly (52), a plurality of detection clamping blocks (531) are arranged on the detection tool rack (53), during detection, the detection tool rack (53) is downwards pressed under the driving of the lifting rod assembly (52) and enables the detection clamping blocks (531) to be respectively and correspondingly clamped at a plurality of welding points of the welding frame (1) so as to be used for detecting whether concave welding flaw parts exist or not and downwards pressing and shaping the convex welding flaw parts.
2. The integrated device for detecting and calibrating the welding frame according to claim 1, wherein a plurality of roller grooves (21) are sequentially formed in a platform panel of the frame platform (2), the roller conveying mechanism (3) comprises a roller conveying assembly (31) and a roller lifting assembly (32) arranged below the roller conveying assembly (31), and the roller lifting assembly (32) drives the roller conveying assembly (31) to lift so as to enable a plurality of rollers of the roller conveying assembly (31) to be conveyed after protruding upwards through the roller grooves (21) respectively, so that a positioning and fixing mechanism (4) on the frame platform (2) cannot form a barrier to the transmitted welding frame (1).
3. The integrated device for detecting and calibrating a welding frame according to claim 2, wherein the roller transmission assembly (31) comprises a roller platform (311), a roller driving motor and a plurality of rollers (312), two ends of each roller (312) are convexly arranged on the roller platform (311) through vertical roller supports (313), a transmission double gear (314) is arranged below each roller (312) on the roller platform (311), gears at the end parts of each roller (312) are connected with the transmission double gear (314) through a first transmission chain which is vertically arranged, and each transmission double gear (314) is simultaneously connected with the roller driving motor through a second transmission chain and is used for driving the rollers (312) to roll.
4. The integrated device for detecting and calibrating the welding frame according to claim 1, wherein a transmission detection assembly for detecting the transmission position of the welding frame (1) is further arranged on the frame platform (2), and the roller transmission mechanism (3) stops transmission and descends to place the welding frame (1) on the frame platform (2) when the transmission detection assembly detects that the welding frame (1) is transmitted in place.
5. The integrated inspection and calibration device for welding frames according to claim 1, wherein the positioning and fixing mechanism (4) comprises more than two positioning blocks (41) and more than two positioning driving assemblies (42) capable of pushing the welding frames (1) to translate, the more than two positioning blocks (41) are respectively fixed on a front side position and a left side position on the frame platform (2) and used for propping against the front side and the left side of the welding frames (1) when being positioned, the more than two positioning driving assemblies (42) are respectively fixed on a rear side position and a right side position on the frame platform (2) and used for pushing the welding frames (1) to move towards the front side and the left side when being positioned so that the periphery of the welding frames (1) are finally respectively and tightly propped by the positioning blocks (41) and the positioning driving assemblies (42).
6. The integrated inspection and calibration device for welded frames according to claim 5, characterized in that said positioning drive assembly (42) comprises a drive cylinder, the drive end of which is provided with a replaceable positioning jack.
7. The integrated device for detecting and calibrating the welding frame according to claim 1, wherein a shaping empty groove is formed in each welding point of the welding frame (1) on the frame platform (2), so that the detecting clamping block (531) can press and shape the raised welding defect part downwards.
8. The integrated detection and correction device for welding frames according to claim 1, wherein the lifting rod assembly (52) comprises a guide post (521) vertically fixed on the detection frame (51), a lifting rod (522) is sleeved in the guide post (521), the lower end of the lifting rod (522) is fixedly connected with the detection frame (53), a first vertical rack is fixed on the lifting rod (522), the detection frame (51) is also fixed with a detection driving motor (54), and a gear meshed with the first rack is arranged at the driving shaft end of the detection driving motor (54) and is used for driving the lifting rod (522) to lift up and down along the guide post (521).
9. The integrated device for detecting and calibrating the welding frame according to claim 1, wherein a fixing seat is arranged in the middle of the detecting tool frame (53), the detecting tool frame (53) is detachably connected with the lifting rod assembly (52) through the fixing seat, and a plurality of detecting clamping blocks (531) are detachably connected with the detecting tool frame (53).
10. The integrated device for detecting and calibrating a welding frame according to claim 1, wherein the lateral calibration device (62) comprises a guide base (621), a plurality of guide rods (622) capable of performing telescopic motion are arranged on the guide base (621), a telescopic driving cylinder (623) is arranged at the rear of the guide base (621), a calibration block component (624) for pushing and pulling the welding frame (1) is arranged at the front of the guide base (621), and the calibration block component (624) is simultaneously connected with a driving shaft end and a plurality of guide rods (622) after the telescopic driving cylinder (623) passes through the guide base (621) so as to perform telescopic motion along the guide of the plurality of guide rods (622) under the driving of the telescopic driving cylinder (623).
11. The integrated inspection and calibration device for welded frames according to claim 10, wherein the calibration block assembly (624) comprises a mounting seat (6241), an adjusting seat (6242), a calibration block (6243) and a screw assembly (6244), the calibration block (6243) is fixed on the adjusting seat (6242), the adjusting seat (6242) is slidably mounted on the mounting seat (6241) up and down through the vertically arranged screw assembly (6244) for lifting the adjusting seat (6242) up and down by rotating the screw assembly (6244) to adjust the up and down calibration position of the calibration block (6243).
12. The inspection and calibration integrated device for welding frames according to claim 10, characterized in that said guide base (621) is horizontally rotatably mounted on the mobile base (61) by means of a vertically arranged rotation shaft (625) for rotating outwards when the welding frame (1) is transferred to the frame platform (2) so that the lateral calibration device (62) does not form an obstacle to the transferred welding frame (1); the top of the guide base (621) is provided with a clamping groove, and the movable base (61) is provided with a clamping piece which is used for clamping into the clamping groove after the guide base (621) rotates inwards to be in place so as to enable the lateral correction device (62) to be kept fixed and then to perform correction operation.
13. The integrated device for detecting and calibrating a welding frame according to claim 11, wherein a shaping empty slot is formed in the frame platform (2) at each welding point of the welding frame (1), so that the shaping hook block (633) presses and shapes the raised welding defect part downwards, or the shaping hook block (633) stretches into the lower part of the welding frame (1) through the shaping empty slot to hook the welding frame (1) and then ascends to stretch the welding frame (1) for shaping.
14. The integrated device for detecting and calibrating a welding frame according to claim 11, wherein the lifting mounting base (631) is provided with a horizontally protruding pressing seat (634) on two sides of the calibration hook block (633), the pressing seats (634) are provided with a vertically arranged threaded pressing rod (635), the pressing seats (634) are hinged with the lifting mounting base (631) in a horizontally rotatable manner, and when the integrated device is used for operation, the pressing seats (634) are rotated to the upper side of the welding frame (1) and the threaded pressing rod (635) is rotated downwards, so that the threaded pressing rod (635) presses the welding frame (1) and then the calibration operation is performed.
15. The integrated inspection and calibration device for welding frames according to claim 11, wherein a rotating cylinder (636) is provided on the moving base (61), and the lifting mounting base (631) is horizontally rotatably mounted on the moving base (61) through the rotating cylinder (636) for being rotated outwards when the welding frame (1) is transferred to the frame platform (2) so that the lifting calibration device (63) does not form an obstacle to the transferred welding frame (1).
16. The integrated device for detecting and calibrating a welding frame according to claim 1, wherein the moving base (61) is slidably fixed on the side wall of the frame platform (2) through a transversely arranged guide rail assembly (64), the guide rail assembly (64) comprises a transversely arranged guide rail (641) and a second rack (642), a driving shaft is arranged on the moving base (61), one end of the driving shaft is provided with a walking gear (65) meshed with the second rack (642), and the other end of the driving shaft is provided with a walking hand wheel (66) for driving the moving base (61) to translate by rotating the walking hand wheel (66).
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