CN1080300A - PRL bentonite emulsified asphalt and preparation method thereof - Google Patents

PRL bentonite emulsified asphalt and preparation method thereof Download PDF

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CN1080300A
CN1080300A CN 93105325 CN93105325A CN1080300A CN 1080300 A CN1080300 A CN 1080300A CN 93105325 CN93105325 CN 93105325 CN 93105325 A CN93105325 A CN 93105325A CN 1080300 A CN1080300 A CN 1080300A
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pitch
prl
water
emulsified asphalt
extensibility
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CN1031463C (en
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尹杰
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Abstract

A kind of big petroleum pitch of extensibility or heavy oil of utilizing is PRL bentonite emulsified asphalt of base-material and preparation method thereof, prescription is pitch 30~50%, wilkinite is 7~17%, water is 33~63%, or heavy oil 25~38%, pitch 10~17%, wilkinite 5~9%, water is 36~60%, during making, at first heats water to 80~100 ℃ by proportioning and stirs in jar with wilkinite, then, with molten asphalt or the heavy oil that is heated to 180~200 ℃, pour in this jar, continue to stir 40~50 minutes.Adopt two cloth three to be coated with method in the construction.Its advantage mainly is the energy of conservation, does not pollute, and labour intensity is low, and cost is 25% ,-40 ℃ of not embrittlement of three floors of tarred felt and four floors of tar method, and 85 ℃ are not glided, bonding force>0.36MPa/cm in the time of 20 ± 2 ℃ 2But, 0~20 ℃ of long-term storage.

Description

PRL bentonite emulsified asphalt and preparation method thereof
The present invention relates to roof waterproof, indoor moistureproof engineering belongs to building material field.
In existing technology, roof waterproof still adopts old processing method, promptly adopts the practice of three floors of tarred felt and four floors of tar, be exactly at the on-the-spot kitchen range of lathe turner, heat asphalt blocks more than 200 ℃, then, this deep fat is coated on the roofing of construction place, after sticking linkrusta, on linkrusta, coat deep fat again, on this deep fat face, stick linkrusta again, on the linkrusta surface, be coated with deep fat again, then, stick linkrusta again, be coated with the last layer deep fat at last again.This way is not only outmoded, complex process, also has contaminate environment, easily produces the scald accident, and, there is mistake just not reach the purpose of waterproof slightly, the anti-revisionist rate of this technology can reach more than 50% according to statistics.At present, the report of the existing cold water-proof material of bitumen emulsion, what deliver as asphalt felt-making factories field, Beijing oecoeclades falcata of " worker is built in Dalian " second phase in 1981 publication is exactly an example about the cold water-proof material of loam mould bitumen emulsion.But do not introduce its technology contents in the article, just propose some technological standards of this product.
Purpose of the present invention is exactly in order to overcome the deficiency of above-mentioned prior art, saves starting material, save energy, reduces labor intensity, environment purification, minimizing accident and guarantee reliable water resistance, specially proposes concrete solution of the present invention.
Design of the present invention is, hot-melt asphalt or heavy oil mix with water under the effect of machinery with the bituminous molten state, is dispersed in the water, forms milk sap, but this milk sap, just can autocoagulation when drop runs foul of each other, and last same water sepn agglomerated together.For making this milk sap become stable, must add tensio-active agent with emulsifying effect, the molecular adsorption of tensio-active agent forms adsorption layer on water and bituminous interface, the interface expansive force of pitch or heavy oil and water is descended.When the tensio-active agent of absorption around pitch or the heavy oil drop reached capacity, its drop surface had just formed layer protecting film, and this protective membrane stops the coalescent of drop, made milk sap stable.Have high dispersiveness according to sodium bentonite, series of characteristics such as high physical and chemical activity, high colloidal stability, strong adsorptivity and high-adhesion can be as the best emulsifying dispersant of making bentonite emulsified asphalt.In addition, wilkinite can expand rapidly after meeting water, and the wilkinite after the aquation is greasy smooth in vain, under the effect of machinery, can be adsorbed on firmly on the interface of pitch or heavy oil milk sap.This is the major reason of product energy prolonged preservation of the present invention, pitch of the present invention be big petroleum pitch of extensibility or heavy oil to add the little pitch of extensibility be base-material, this pitch or and heavy oil product of the present invention is had in non-fragile characteristics in winter.Here its trade mark of petroleum pitch that said extensibility is big generally is meant 60 #, 100 #, 140 #, 180 #With 200 #, the pitch that extensibility is little generally refers to 10 #, 30 #
Proposed by the invention a kind ofly use the big petroleum pitch of extensibility or heavy oil to add the little pitch of extensibility be PRL wilkinite emulsive pitch of base-material and preparation method thereof, its composition prescription (weight percent %, down with) be two kinds: be the prescription of base-material and to add the little pitch of extensibility with heavy oil be the prescription of base-material promptly with the big petroleum pitch of extensibility, (being called for short with heavy oil is the prescription of base-material, down together), now be described below respectively, at first illustrate with the big pitch of extensibility (to be generally: 60 #, 100 #, 140 #, 180 #, 200 #) being the prescription of base-material: pitch accounts for 30~50% of total amount, and emulsifying dispersant wilkinite (100~200 order) accounts for 7~17% of gross weight, and water accounts for 33~63% of gross weight.When pitch is measured lower value, the red limit of taking off of its wilkinite, but water is wanted capping; Measure in limited time when pitch, wilkinite is capping then, and water should take off limit.Generally speaking, getting its optimum value is advisable, be that the pitch amount is 43%, wilkinite measures 10%, water measure 47%, under general normal water proof case, all get this proportioning (claiming normal proportioning), but when being coated with oil of the cold end (i.e. the first road oil), then pitch amount and wilkinite amount are all got its upper limit, are carrying out the iron plate roofing when anticorrosion, pitch and bentonitic amount are all got its upper limit, and the amount of water is then taken off limit.With heavy oil is the prescription of base-material: (pitch that extensibility is little can be 10 to pitch #, 30 #, but be generally 10 #) accounting for 10~17% of gross weight, heavy oil accounts for 25~38% of total amount, and bentonitic amount accounts for 5~9% of total amount, and the amount of water accounts for 36~60% of total amount.When heavy oil content took off limit value, its asphalt content and bentonite content were also all got its lower value separately, but the content of water should be got its higher limit.Generally speaking, be advisable to get its optimum value, be heavy oil account for total amount 31%, pitch accounts for 13% of total amount, and wilkinite accounts for 7% of total amount, and the amount of water accounts for 49% of total amount, when using this heavy oil as the prescription of base-material, must guarantee that the low extensibility bituminous amount and the ratio of heavy oil amount should satisfy about 3: 7, because such base-material that ratio made is equivalent to the big petroleum pitch base-material of extensibility.
PRL bentonite emulsified asphalt of the present invention and preparation method thereof, for clear, its process for making, to be the making method of base-material and be the making method of base-material that narration respectively is because there is a small difference between them with the big petroleum pitch of extensibility with heavy oil, when promptly being base-material with heavy oil, at first the ratio by the little pitch of extensibility and heavy oil amount is about 3: 7, is made into to be equivalent to the big pitch of extensibility, and making method then is just just the same.
With the big petroleum pitch of extensibility is that the making method of the PRL bentonite emulsified asphalt of base-material is, by its above-mentioned proportion scale, at first with the water (promptly accounting for gross weight 33~63%) of dosage, be heated to 80~100 ℃, getting 1/3 of its water yield adds in the mechanical agitator tank earlier, then, add 100~200 purpose wilkinites (account for gross weight 7~17%), begin to stir, afterwards, at this moment will remain 2/3 water more all adds in the jar,, to be heated to 180~200 ℃ of fused pitches (account for total amount 30~50%) again, pour into and continue in this jar to stir, the time should be no less than 10 minutes, but the longer the better, be generally 40~50 minutes, check its fineness, thermotolerance, winter hardiness through packing, water tolerance (static pressure inspection), cohesive force, after qualified, promptly can be used for site operation or warehouse-in (all in the storehouse, getting the finished product that has prepared when generally constructing).
The making method that with heavy oil is the PRL bentonite emulsified asphalt of base-material is, by its above-mentioned proportion scale, at first with the water of batching (account for total amount 36~60%), heat 80~100 ℃, get 1/3 of its water yield and add earlier in the mechanical agitator tank, then, add 100~200 purpose wilkinites (account for total amount 5~9%) again, begin to stir, afterwards, at this moment will remain 2/3 water more all adds in the jar,, the pitch that will be heated to 180~200 ℃ again (extends little pitch, generally can be 10 #, 30 #, but use 10 usually #Account for total amount 10~17%) and the fusion oil plant of heavy oil (account for total amount 25~38%) (pitch: heavy oil=about 3: 7, this fused oil plant, also can be referred to as the big hot-melt asphalt of extensibility, but in order to distinguish the big pitch of existing extensibility, the present invention will still be called heavy oil with the fusion oil plant of 3: 7 proportionings, pour in this jar down together), continue to stir, the time should be no less than 10 minutes, but the longer the better, be generally 40~50 minutes, check that through packing (method and project are all with the former) is qualified, dispatch from the factory or put in storage standby.
Be not difficult to find out, above two kinds of base-materials be base-material promptly and (contain and account for the heavy oil amount and be about the little pitch of extensibility about 0.43 with heavy oil with pitch (pitch that extensibility is big), be pitch: heavy oil is about about 3: 7) be the PRL bentonite emulsified asphalt of base-material, although its batching and making method are slightly variant, but its essence is the same, and its construction technology also is the same.
The arrangement of reinforcement material that adopts when the present invention constructs is cotton yarn screen cloth, woven fiber glass, non-woven fabrics etc., but the most frequently used then be the cotton yarn screen cloth.Utilize the roof waterproof construction technology of PRL bentonite emulsified asphalt to be: two cloth three are coated with, promptly with product 1.5kg/m of the present invention 2Be applied on the roofing; Then, spread the required arrangement of reinforcement of this product of one deck in the above, be coated with the second road oil (product of the present invention) again on arrangement of reinforcement, its amount also is 1.5kg/m 2; Repave second layer arrangement of reinforcement, last, be coated with the 3rd road oil again, its amount is 2kg/m 2Use this technology, removing first road oil is pitch with proportioning: 30%, and wilkinite: 7%, outside the prescription of water 63%, it is pitch that second road oil and the 3rd road oil are all used proportioning: 43%, wilkinite: 10%.Water: 47% prescription.
Product of the present invention is that black, liquid state are seemingly painted shape, and the performance of the wilkinite bitumen emulsion of salient features and Beijing asphalt felt-making factories is compared as follows:
Figure 931053250_IMG2
Major advantage of the present invention: decapacitation reduces labor intensity, safety in the production and construction, free from environmental pollution outside, it also has the following advantages highlightedly: 1. save material in a large number and the energy, the present invention's pitch is 2kg/m 2, and three floors of tarred felt and four floors of tar technology pitch is 8kg/m 2, therefore, the cost cost can be saved about 3/4, and it is more cheap to use when being base-material with heavy oil its price, and product ductility 2. of the present invention at low temperatures is good, and not embrittlement has stronger winter hardiness, 3., cohesive force is strong, at normal temperatures can be greater than 0.36Pa/cm 2, reach as high as 0.9mP/cm 2, 4. at high temperature, keep good thermotolerance, vertical walls did not glide in 6 hours when test showed 85 ℃, 5. easily preserve, but in 0~20 ℃ of long-term storage, 6. in the construction owing to adopt the cotton yarn screen cloth to make arrangement of reinforcement, " dead booklet " do not occur, make construction surface smooth smooth, for some special constructions, privileged sites, when architectural design, needn't probe brick and indent structure be arranged for the waterproof construction specialized designs, thereby reform Architectural Structure Design.
Be brief description of drawings below
Fig. 1 is that the present invention is the manufacturing approach craft schema of the PRL bentonite emulsified asphalt of base-material with the big petroleum pitch of extensibility.
Fig. 2 is that the present invention is the manufacturing approach craft schema of the PRL bentonite emulsified asphalt of base-material with heavy oil.
Product of the present invention and preparation method thereof is applicable to the difform system of giving, cast-in-place roof waterproof, and indoor protection against the tide, pipeline corrosion protection, insulation and iron plate roofing are anticorrosion etc.
The PRL bentonite emulsified asphalt that the present invention makes with the base-material that prolongs the big petroleum pitch of stretching property is that example (making the PRL bentonite emulsified asphalt too with the heavy oil base-material) illustrates that its implementation process is as follows:
Adopting PRL bentonite emulsified asphalt of the present invention, is that two cloth three are coated with to roof waterproof construction technology.
Batching: 180 #Pitch is got 43% of batching gross weight, and wilkinite is got 10% of batching gross weight, and water is got 47% of batching gross weight.
Make: by above-mentioned proportion scale, at first the water with ingredients by weight is heated to 95 ℃, get earlier its 1/3, add in the mechanical agitator tank, add the wilkinite of the above-mentioned batching of 200 purposes then, begin to stir, afterwards, to remain 2/3 water again and all add in the jar, at this moment, will be heated to the pitch of 200 ℃ of above-mentioned dosages of fused again, pour into and continue in this jar to stir, 40 minutes, packing was checked again, its outward appearance black paint shape, the high water column of water tolerance: 20cm 30 days is waterproof, thermotolerance: 85 ℃ of vertical walls did not glide winter hardiness in 6 hours :-40 ℃ ± 2 ℃ 4 hours flawlesses, cohesive force in the time of 20 ± 2 ℃ greater than 0.36MPa/cm 2, the qualified site operation that promptly can be used for.
Construction: adopt two cloth three to be coated with construction technology.
The first road oil one is coated with, and use end oil (pitch is 30%, and wilkinite is 7%, water 63%, and making method is the same, slightly) with 1.5kg/m 2Oil plant (PRL bentonite emulsified asphalt, down with) be applied on the roofing, then, be coated with pasta upper berth one deck cotton yarn screen cloth-a cloth, afterwards, brush the second road oil-two to be coated with, use the normal oil plant of above-mentioned making, still with 1.5kg/m 2Oil plant be applied on the cotton yarn screen cloth, on second layer pasta, spread second layer arrangement of reinforcement-cotton yarn screen cloth-two cloth again, last, be coated with the 3rd road oil-three and be coated with, still use the oil plant of the second road oil, its amount is 2kg/m 2, passed examination is promptly finished this construction.

Claims (7)

1, a kind of by pitch, wilkinite and the waterproof of water making, PRL bentonite emulsified asphalt that damp proof insulation is used and preparation method thereof, it is characterized in that:
A, the prescription base-material that is adopted are that big petroleum pitch of extensibility or heavy oil add the little pitch of extensibility,
B, its composition prescription are (weight percent %, down together):
Pitch (pitch that extensibility is big): 30~50%, optimum value is 43%,
Wilkinite: 7~17%, optimum value is 10%,
Water: 33~63%, optimum value is 47%,
Or
Heavy oil: 25~38%, optimum value is 31%,
Pitch (pitch that extensibility is little): 10~17%, optimum value is 13%,
Wilkinite: 5~9%, optimum value is 7%,
Water: 36~60%, optimum value is 49%,
C, its making method are:
The making method that with pitch is the PRL bentonite emulsified asphalt of base-material is, by its proportion scale, at first the water (account for gross weight 33~63%) with batching is heated to 80~100 ℃, getting 1/3 of its water yield adds in the mechanical agitator tank, then, add 100~200 purpose wilkinites (account for total amount 7~17%), begin to stir, afterwards, will remain 2/3 water again and all add in the jar, at this moment, to be heated to 180~200 ℃ of fused pitches (account for total amount 30~50%) again, and pour into and continue in this jar to stir, the time is no less than 10 minutes, be generally 40~50 minutes, and can use or put in storage through the packing passed examination.
The making method that with heavy oil is the PRL bentonite emulsified asphalt of base-material is, by its proportion scale, at first the water (account for gross weight 36~60%) with batching is heated to 80~100 ℃, getting 1/3 of its water yield adds in the mechanical agitator tank, then, add 100~200 purpose wilkinites (account for total amount 5~9%), begin to stir, afterwards, to remain 2/3 water again and all add in the jar, at this moment, will be heated to 180~200 ℃ the pitch (pitch that extensibility is little again, account for total amount 10~17%) and heavy oil (account for total amount 25~38%) fusion oil plant (still being referred to as heavy oil) pour in this jar, continue to stir, the time should be no less than 10 minutes, is generally 40~50 minutes, dispatch from the factory after the passed examination or put in storage through packing
D, its construction technology of PRL bentonite emulsified asphalt are:
The processing method that two cloth three that adopt are coated with, i.e. oiling (PRL bentonite emulsified asphalt, down together)-subsides arrangement of reinforcement-oiling-subsides arrangement of reinforcement-oiled processing method.
2, PRL bentonite emulsified asphalt according to claim 1 and preparation method thereof is characterized in that, when being base-material with heavy oil, its pitch (pitch that extensibility is little): heavy oil should be about 3: 7.
3, PRL bentonite emulsified asphalt according to claim 1 and preparation method thereof is characterized in that, the pitch that described extensibility is big, its trade mark are 60 #, 100 #, 140 #, 180 #With 200 #, the pitch that extensibility is little, its trade mark are 10 #With 30 #, generally adopt 10 #
4, PRL bentonite emulsified asphalt according to claim 1 and preparation method thereof is characterized in that, employed arrangement of reinforcement material is the cotton yarn screen cloth in the construction, woven fiber glass, and non-woven fabrics, the most frequently used is the cotton yarn screen cloth.
5, PRL bentonite emulsified asphalt according to claim 1 and preparation method thereof, it is characterized in that, be coated with the first road oil during construction and be coated with oil of the cold end, its composition pitch and wilkinite all take off limit, water is the prescription of capping then, and the composition prescription of second road and the 3rd road oil all is equipped with by separately optimum value.
6, PRL bentonite emulsified asphalt according to claim 1 and preparation method thereof is characterized in that, used bentonitic granularity is 100~200 orders.
According to claim 1 or 3 or 4 described PRL bentonite emulsified asphalts and preparation method thereof, it is characterized in that 7, when two cloth three that adopt in the construction were coated with technology, oil mass that per pass is coated with was that first road oil is 1.5kg/m 2, second road oil is 1.5kg/m 2, the 3rd road oil is 2kg/m 2
CN 93105325 1993-04-29 1993-04-29 PRL bentonite emulsified asphalt and making method thereof Expired - Fee Related CN1031463C (en)

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CN1031463C CN1031463C (en) 1996-04-03

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102558885A (en) * 2011-12-30 2012-07-11 上海龙孚材料技术有限公司 Emulsified asphalt used for high-speed railway, mortar containing emulsified asphalt and preparation method of mortar
CN108178933A (en) * 2017-12-29 2018-06-19 重庆市盛百利防水建材有限公司 A kind of modified pitch and preparation method thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL443610A1 (en) * 2023-01-27 2023-07-17 Politechnika Lubelska Method of modifying asphalt binders with a two-component additive

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102558885A (en) * 2011-12-30 2012-07-11 上海龙孚材料技术有限公司 Emulsified asphalt used for high-speed railway, mortar containing emulsified asphalt and preparation method of mortar
CN102558885B (en) * 2011-12-30 2014-04-23 上海龙孚材料技术有限公司 Emulsified asphalt used for high-speed railway, mortar containing emulsified asphalt and preparation method of mortar
CN108178933A (en) * 2017-12-29 2018-06-19 重庆市盛百利防水建材有限公司 A kind of modified pitch and preparation method thereof
CN108178933B (en) * 2017-12-29 2020-06-02 重庆市盛百利防水建材有限公司 Modified asphalt and preparation method thereof

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