CN108010992A - Battery strings rework equipments - Google Patents
Battery strings rework equipments Download PDFInfo
- Publication number
- CN108010992A CN108010992A CN201711479347.9A CN201711479347A CN108010992A CN 108010992 A CN108010992 A CN 108010992A CN 201711479347 A CN201711479347 A CN 201711479347A CN 108010992 A CN108010992 A CN 108010992A
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- battery strings
- welding
- plummer
- cut
- piece
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- 238000003466 welding Methods 0.000 claims abstract description 177
- 238000010521 absorption reaction Methods 0.000 claims abstract description 18
- 238000010008 shearing Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 30
- 238000001179 sorption measurement Methods 0.000 claims description 15
- 230000000717 retained effect Effects 0.000 claims description 14
- 230000007423 decrease Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 9
- 230000008439 repair process Effects 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Battery Mounting, Suspending (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
Present invention is disclosed a kind of battery strings rework equipments, belong to solar cell module production technical field.The battery strings rework equipments include plummer, suction piece takes up portion and cut part, wherein：Plummer is used to carry the battery strings for needing to reprocess, and battery strings will be obtained using welding after at least two welding of battery film；The suction piece portion of taking up is used to the battery strings absorption taken up positioned at suction piece on plummer below portion lifting predetermined altitude；Cut part is arranged on suction piece and takes up portion side, and the welding in battery strings being raised for being pointed to cut part lower section is sheared.The present invention on plummer by setting adjacent suction piece to take up portion and cut part, before shearing, lift battery strings first with the suction piece portion of taking up, then the welding for being lifted certain altitude is sheared again, it ensure that while can successfully shear welding, avoid and manually carry string, and then greatly reduce the breakage rate of cell piece in rework process.
Description
Technical field
The invention belongs to solar cell module production technical field, is related to a kind of battery strings rework equipments.
Background technology
In solar cell module production process, there are one of work using welding by welding of battery film into battery strings
Sequence, the process output battery strings in may show money or valuables one carries unintentionally the problem of serious with the presence of some cell piece grid lines, then need to electricity at this time
Pond string carries out Repair.
Battery is being cut, it is necessary to manually cut problematic cell piece when carrying out Repair to battery strings at present
, it is necessary to manually lift the welding of the battery sheet head and afterbody during piece, then by the welding of the battery sheet head and afterbody according to
Secondary cutting, then manually places a good cell piece and is replaced, then carries out human weld.When shearing welding, it is necessary to people
Work lifts the welding of cell piece both sides to be replaced, this to operate the cell piece for being easy to cause cell piece both sides to be replaced
Breakage, and then add and reprocess difficulty.
The content of the invention
The welding for needing cell piece both ends to be replaced manually is cut because needing in order to solve correlation technique, causes other
The problem of damaged when cell piece is raised, the present invention provides a kind of battery strings rework equipments, concrete technical scheme are as follows：
The battery strings rework equipments include：Plummer, suction piece take up portion and cut part, wherein：Plummer, which is used to carry, to be needed
The battery strings to be reprocessed, battery strings will be obtained using welding after at least two welding of battery film；The suction piece portion of taking up is used for will
It is located at the battery strings absorption that suction piece is taken up below portion on plummer and lifts predetermined altitude；Cut part is arranged on suction piece and takes up portion side
Side, the welding in battery strings being raised for being pointed to cut part lower section are sheared.
By setting adjacent suction piece to take up portion and cut part on plummer, before shearing, taken up first with suction piece
Portion lifts battery strings, then shears the welding for being lifted certain altitude again, ensure that while can successfully shear welding, keeps away
Exempt from manually to carry string, and then greatly reduced the breakage rate of cell piece in rework process.
Optionally, which further includes weld part, and weld part is used to be retained in plummer after being cut
On welding end and the welding end at cell piece both ends replaced welded, the welding end of the cell piece first end of replacement
Docked one by one with the first row welding end being retained in after being cut on plummer, the welding end of the cell piece second end of replacement
Docked one by one with the second row welding end being retained in after being cut on plummer.
By setting weld part in battery strings rework equipments, replaced cell piece two ends are spliced using weld part
Welding position carry out automatic welding, substantially increase the efficiency that battery strings are reprocessed.
Optionally, weld part includes the first welder adjustable in pitch and the second welder, and the first welder is used
The first row welding end being retained in the welding end for the cell piece first end that welding is replaced and after being cut on plummer, the
Two welders are used for second for welding the welding end for the cell piece second end replaced and being retained in after being cut on plummer
Arrange welding end.
By setting the first welder and the second welder, it is possible to achieve while to replaced cell piece two ends
The welding position of splicing weld at the same time, substantially increases efficiency during battery strings repair welding.In addition, by setting first
The spacing of welder and the second welder, is adapted to the quantity of various sizes of cell piece and cell piece to be replaced.
Optionally, the first welder includes the first plumb joint and the first actuator, and the first actuator drives the first welding
Head moves up and down；Second welder includes the second plumb joint and the second actuator, and the second actuator is driven on the second plumb joint
Lower movement.
By setting the first actuator to drive the first plumb joint to move up and down, the second actuator is set to drive the second weldering
Connector moves up and down, and can cause plumb joint moves downward when welding is needed to realize welding to approach battery strings,
Moved upwards when need not welding to reduce the influence to battery strings.In addition, each welder is separately configured one
Actuator, when can make it that the cell piece in battery strings end is replaced, only controls a corresponding welder to be welded
, so that welding control is more flexible.
Optionally, the adsorption hole for adsorbing battery strings is provided with plummer.
By setting adsorption hole on plummer, can ensure that to avoid in the movement for some stage battery strings reprocessed
Battery strings reprocess quality.
Optionally, which further includes the first slide for being arranged on plummer side, suction piece take up portion and
Cut part is slidably mounted on the first slide.
By setting the first slide in plummer side, suction piece is taken up portion and cut part and slided along the first slide
It is dynamic, and then can ensure that suction piece takes up portion and cut part and can be moved to optional position in battery strings, with meet in battery strings with
The status requirement of the cell piece to be replaced of machine, avoids to the frequent mobile of battery strings, flexibility higher.
Optionally, which further includes the tight lock part being arranged on the first slide, and tight lock part is used to inhale
Piece takes up portion and cut part and is locked on the first slide.
Suction piece is locked by tight lock part and takes up portion and cut part, the suction piece for avoiding being moved into place takes up portion and cut part again
Move and cause clipped position the problem of deviation occur, ensure that the accuracy of clipped position.
Optionally, the suction piece portion of taking up includes the 3rd actuator and suction means, and the 3rd actuator is driven above and below suction means
Movement, suction means are used to adsorb battery strings.
By setting the 3rd actuator to drive suction means to move up and down, it is ensured that suction means is drawing battery strings
After can lift battery strings, in order to which cut part butt welding band is sheared.
Optionally, cut part includes at least one set of cutting mechanism, every group of cutting mechanism include a pair of of shear knife and with shearing
The fixed block that knife is oppositely arranged；Fixed block is used for fixed welding to be sheared, and shear knife is used for the welding for cutting off fixed block fixation.
By setting multigroup cutting mechanism, a plurality of welding can be sheared at the same time, improve the efficiency of welding shearing.
Optionally, the integral multiple of the distance between two adjacent groups cutting mechanism spacing between two neighboring welding.
By that by the integral multiple of the distance between two adjacent groups cutting mechanism spacing between two neighboring welding, can make
Obtain after a part of welding has been sheared, Part II welding can be sheared again with synchronizing moving, until one group of welding is cut
Position, is according to the setting of the spacing progress between two neighboring welding since above-mentioned spacing is set, can both ensure
Multiple weldings are sheared at the same time, and multiple weldings can be still sheared after can ensureing movement.
Optionally, cut part further includes fourth drive member, and fourth drive member drives cutting mechanism in the extension side with welding
Moved back and forth to vertical horizontal direction.
Drive cutting mechanism reciprocal in the horizontal direction vertical with the extending direction of welding by setting fourth drive member
Movement, it is ensured that when cutting mechanism more takes installation space, reduce the quantity of cutting mechanism, but can still shear
After complete a part of welding, continue to shear Part II welding after traversing, until the shearing of all weldings finishes.
Optionally, after plummer carries battery strings, the adsorption hole on plummer adsorbs battery strings；Suction piece takes up portion
Decline, adsorption hole cancels absorption, and the suction piece portion of taking up absorption battery strings simultaneously lift predetermined altitude, and cut part declines immediately below shearing
Welding, the suction piece portion of taking up put down battery strings and cancel absorption, and adsorption hole adsorbs battery strings again.
It should be appreciated that the general description and following detailed description of the above are only exemplary, this can not be limited
Invention.
Brief description of the drawings
Attached drawing herein is merged in specification and forms the part of this specification, shows the implementation for meeting the present invention
Example, and for explaining the principle of the present invention together with specification.
Fig. 1 is the schematic diagram of the battery strings rework equipments provided in one embodiment of the invention；
Fig. 2 is the schematic diagram that the suction piece provided in one embodiment of the invention takes up portion, cut part and weld part；
Fig. 3 is the schematic diagram that the suction piece provided in one embodiment of the invention takes up portion and cut part；
Fig. 4 is the schematic diagram of the cut part provided in one embodiment of the invention；
Fig. 5 is the schematic diagram of the fixed block of the cut part provided in one embodiment of the invention；
Fig. 6 is another schematic diagram of the cut part provided in one embodiment of the invention；
Fig. 7 is the schematic diagram of the weld part provided in one embodiment of the invention.
Wherein, reference numeral is as follows：
10th, plummer；11st, adsorption hole；12nd, the first slide；13rd, tight lock part；14th, installing plate；15th, the second slide；20th, inhale
Piece takes up portion；21st, the 3rd actuator；22nd, suction means；30th, cut part；31a, shear knife；31b, fixed block；31b1, groove；
32nd, fourth drive member；33rd, the 5th actuator；40th, weld part；41st, the first welder；41a, the first plumb joint；41a1, add
Heat pipe；41a2, thermocouple；41b, the first actuator；41c, elastic press；42nd, the second welder.
Embodiment
Here exemplary embodiment will be illustrated in detail, its example is illustrated in the accompanying drawings.Following description is related to
During attached drawing, unless otherwise indicated, the same numbers in different attached drawings represent the same or similar key element.Following exemplary embodiment
Described in embodiment do not represent and the consistent all embodiments of the present invention.On the contrary, they be only with it is such as appended
The example of the consistent apparatus and method of some aspects being described in detail in claims, of the invention.
At present during solar cell module is generated, have need together using welding by multiple welding of battery film into
The process of battery strings.Even if automatic series welding to cell piece can be realized by being used for string welding machine at present, but can not still be kept away
Exempt from have the more serious phenomenon that shows money or valuables one carries unintentionally there are some in some battery strings or multiple cell pieces.Therefore need to it is this have show money or valuables one carries unintentionally it is existing
As more serious battery strings are reprocessed.
When carrying out Repair to battery strings, it is necessary to manually cut problematic cell piece, when cutting cell piece,
Need manually to lift the welding of the battery sheet head and afterbody, then cut the welding of the battery sheet head and afterbody successively
It is disconnected, then manually place a good cell piece and be replaced, then carry out human weld.When shearing welding, it is necessary to manually carry
The welding of cell piece both sides to be replaced is acted, the cell piece that this operation is easy to cause cell piece both sides to be replaced is broken
Damage, and then add and reprocess difficulty.
This is directed to, the present invention provides a kind of battery strings rework equipments, its battery strings that can be reprocessed automatically to needs
Carry out absorption to lift, and the welding after lifting is sheared automatically, greatly reduce the breakage of cell piece when battery strings are reprocessed
Rate.Battery strings rework equipments provided by the invention are illustrated with reference to Fig. 1 to Fig. 7.
Fig. 1 is the schematic diagram of the battery strings rework equipments provided in one embodiment of the invention, the battery strings rework equipments
Portion 20 and cut part 30 are taken up including plummer 10, suction piece.
Plummer 10 is used to carry the battery strings for needing to reprocess.The battery strings said in the embodiment of the present invention are to utilize welding
By what is obtained after at least two welding of battery film.By taking more main grid cell pieces as an example, more main grid cell pieces have 12 weldings, by 12
As one group, the front section of first group of welding is used for the front main grid line for welding first cell piece, the back segment of every group of welding
Part is used for the back side main gate line for welding second cell piece, so as to complete the company of first cell piece and second cell piece
Connect, then weld second cell piece and the 3rd cell piece using second group of welding, and so on, complete multiple cell pieces
Welding.Certainly, according to the cell piece of different size or different welding procedures, welding can also be utilized in other way
Multiple welding of battery film are formed into battery strings, this is not unfolded excessively in the present embodiment.
In practical applications, battery strings are after being carried on plummer 10, in order to avoid the movement of battery strings, carrying
Adsorption hole 11 is further typically provided with platform 10, adsorption hole 11 can be used for adsorbing the battery strings on plummer 10, by battery strings
It is adsorbed on the table top of plummer 10.
It is predetermined for the battery strings absorption taken up on plummer 10 positioned at suction piece below portion 20 to be lifted that suction piece takes up portion 20
Highly.
Need to illustrate when, in order to reduce the breakage of cell piece when absorption lifts battery strings to the greatest extent, it is real that suction piece takes up portion 20
Border is only capable of being lifted to predetermined altitude when absorption lifts battery strings, and the predetermined altitude is generally smaller, as long as disclosure satisfy that shearing
Portion 30 is sheared.
Further, since battery strings are usually long, for example are made of 6 cell pieces, and in practical applications, possible battery
Only having a cell piece in string needs to replace, therefore suction piece takes up the cell piece stem that portion 20 is generally placed at needs replacement
Welding position or afterbody welding position, and in order to ensure the effect drawn, suction piece takes up portion 20 and is typically situated in and needs
The cell piece of replacement it is adjacent in previous cell piece or in the latter cell piece, therefore suction piece takes up portion 20 and lifts in absorption
During battery strings, only the cell piece of its absorption and periphery welding predetermined altitude, remaining cell piece of battery strings may can be extracted
May still it be fitted on the table top of plummer 10 with welding.
In general, cut part 30, which is arranged on suction piece, takes up 20 side of portion, the electricity being raised for being pointed to the lower section of cut part 30
Welding on the string of pond is sheared.
In this way, the embodiment of the present invention is on plummer 10 by setting adjacent suction piece to take up portion 20 and cut part 30,
Before shearing, take up portion 20 first with suction piece and lift battery strings, then shear the welding for being lifted certain altitude again, ensure that
While welding can successfully be sheared, avoid and manually carry string, and then greatly reduce the breakage rate of cell piece in rework process.
Due to the cell piece for needing to be replaced in different battery strings position when it is random, such as, it may be possible to battery strings
In first cell piece, it is also possible to last cell piece in battery strings, it is also possible to which any among battery strings appoints
Several cell pieces, if suction piece takes up portion 20 and cut part 30 and is fixedly installed, certainly will need to adjust battery strings in plummer 10
On placement location, so then need the length on plummer 10 being arranged to long enough, may be battery strings two double-lengths.
Therefore, in order to reduce the size of 10 length of plummer as far as possible, for example the length of plummer 10 is arranged to battery
The length of string, in this way, when battery strings are placed on plummer 10, is moved to by the way that suction piece is taken up portion 20 and cut part 30
Position to be cut.Therefore the battery strings rework equipments in the present invention further include the first cunning for being arranged on 10 side of plummer
Rail 12, suction piece take up portion 20 and cut part 30 and are slidably mounted on the first slide 12.
In this way, by setting the first slide 12 in 10 side of plummer, suction piece is set to take up 30 edge of portion 20 and cut part
The first slide 12 to slide, and then can ensure that suction piece takes up portion 20 and cut part 30 and can be moved to any position in battery strings
Put, to meet the status requirement of cell piece to be replaced random in battery strings, avoid the frequent movement to battery strings, flexibly
Property higher.
Optionally, generally, suction piece takes up portion 20 and the spacing of cut part 30 is relatively fixed, therefore suction piece takes up 20 He of portion
Cut part 30 can be installed on an installing plate 14 at the same time, which is slidably mounted on the first slide 12, in actual tune
During section, by adjusting position of the installing plate 14 on slide, to realize that suction piece takes up the position of portion 20 and cut part 30.
Further, in order to adapt to the cell piece of different size, or according to actual verification effect, can optionally adjust
Section suction piece takes up the spacing of portion 20 and cut part 30, and adjusting suction piece can be taken up portion 20 and cut part 30 at this time is arranged to spacing
It is adjustable.Further, it will adjust that suction piece takes up portion 20 and cut part 30 is set according on slide, to realize movement, or
Cut part 30 is fixed on installing plate 14, adjusting suction piece is taken up portion 20 is arranged on the second slide 15, refers to Fig. 2 institutes
Show.
In practical applications, in order to avoid the suction piece being moved into place takes up portion 20 and cut part 30 is moved again and causes to cut
Cut position and the problem of deviation occur, battery strings rework equipments provided by the invention can also include being arranged on the first slide 12
Tight lock part 13, tight lock part 13 are locked in the first slide 12 for suction piece to be taken up portion 20 and cut part 30.
Portion is taken up when needing absorption to lift battery strings due to drawing, it is necessary first to is dropped to battery strings surface, is then inhaled
Attached movement upwards, therefore, suction piece, which takes up portion 20, can include the 3rd actuator 21 and suction means 22, shown in Figure 3, its
It is the schematic diagram that the suction piece provided in one embodiment of the invention takes up portion 20 and cut part 30, the 3rd actuator 21, which drives, to be drawn
Device 22 moves up and down, and suction means 22 is used to adsorb battery strings.
By setting the 3rd actuator 21 to drive suction means 22 to move up and down in the present invention, it is ensured that suction means
22 can lift battery strings after battery strings are drawn, in order to which 30 butt welding band of cut part is sheared.
In practical applications, in order to improve the shear rate to welding, cut part 30 provided by the invention can be included extremely
Few one group of cutting mechanism.Refer to shown in Fig. 3 and 4, every group of cutting mechanism includes a pair of shear knife 31a and arrived with shear knife 31a
The fixed block 31b being oppositely arranged.Optionally, cut part 30 further includes the 5th actuator 33, and the 5th actuator 33 drives shearing
Mechanism moves up and down.
Wherein, fixed block 31b is used for fixed welding to be sheared, and is set below each fixed block 31b and is used to fix welding
Groove 31b1, its structure is as shown in Figure 5.Shear knife 31a be can mutual folding cutter, consolidate for cutting off fixed block 31b
Fixed welding.
In general, if cell piece is main gate line less cell piece, such as three common grid, four grid or five grid electricity
Pond piece, since the spacing between each main grid is larger, the interval that thus be accordingly used between the welding of welding main grid is also larger, cutting mechanism
Construction can meet this spacing, therefore the quantity of cutting mechanism be arranged to it is identical with the quantity of cell piece main gate line, so
A plurality of welding can be sheared at the same time, improve the efficiency of welding shearing.
And if cell piece for main gate line more cell piece when, such as 12 common grid cell pieces, due to each main grid it
Between spacing it is smaller, the interval that thus be accordingly used between the welding of welding main grid is also larger, and the construction of cutting mechanism is generally wider,
The cutting mechanism of the quantity fewer than the quantity of cell piece main gate line can be then set at this time.The battery strings formed with 12 grid cell pieces
Exemplified by, the quantity of cutting mechanism could be provided as 6 groups.In this case, the distance between two adjacent groups cutting mechanism is usually
The integral multiple of spacing between two neighboring welding.
By that by the integral multiple of the distance between two adjacent groups cutting mechanism spacing between two neighboring welding, can make
Obtain after a part of welding has been sheared, Part II welding can be sheared again with synchronizing moving, until one group of welding is cut
Position, is according to the setting of the spacing progress between two neighboring welding since above-mentioned spacing is set, can both ensure
Multiple weldings are sheared at the same time, and multiple weldings can be still sheared after can ensureing movement.
In order to ensure that cutting mechanism after a part of welding (such as the 1st, 3,5,7,9,11 welding) is sheared, continues to cut
Another welding (such as the 2nd, 4,6,8,10,12 welding) is cut, cut part 30 provided by the invention can also include 4 wheel driven
Moving part 32, shown in Figure 6, fourth drive member 32 is connected with each group cutting mechanism, and fourth drive member 32 drives cutting mechanism
Moved back and forth in the horizontal direction vertical with the extending direction of welding.
In this way, the present invention drives cutting mechanism vertical with the extending direction of welding by setting fourth drive member 32
Horizontal direction moves back and forth, it is ensured that when cutting mechanism more takes installation space, the quantity of cutting mechanism is reduced, but still
It is old to continue to shear Part II welding after traversing after a part of welding has been sheared, until the shearing of all weldings finishes.
, can be in battery strings in the present invention in order to improve the efficiency that battery strings are reprocessed in a kind of possible implementation
The equipment that the cell piece replaced for welding is integrated in setting is reprocessed, is referred to shown in Fig. 1 and Fig. 2, the battery strings rework equipments
Weld part 40 is further included, weld part 40 is used for after being cut the welding end being retained on plummer 10 and the cell piece replaced
The welding end at both ends is welded, and the welding end of the cell piece first end of replacement after being cut with being retained on plummer 10
First row welding end dock one by one, the welding end of the cell piece second end of replacement and be retained in plummer 10 after being cut
On second row welding end dock one by one.It is right using weld part 40 by setting weld part 40 in battery strings rework equipments
The welding position of replaced cell piece two ends splicing carries out automatic welding, substantially increases the efficiency that battery strings are reprocessed.
In practical applications, the cell piece being replaced if desired is the cell piece of non-head or non-afterbody in battery strings,
So after new cell piece replaces bad cell piece, the head welding and afterbody welding of the new cell piece are then required to point
Welding not with two positions of shearing end is welded, and therefore, in order to improve efficiency during battery strings repair welding, is still joined
As shown in Figure 1, the weld part 40 in the embodiment of the present invention can include the first welder 41 and the second welder 42, and first
Welder 41 be used to welding the welding end for the cell piece first end replaced and be retained in after being cut on plummer 10 the
One row's welding end, the welding end that the second welder 42 is used to weld the cell piece second end replaced after being cut with retaining
Second row welding end on plummer 10, with realize at the same time to replaced cell piece two ends splicing welding position into
Row welds at the same time.
In addition, in order to adapt to various sizes of cell piece, or adapt to two or more continuous needs and be replaced battery
It is adjustable that the situation of piece, the first welder 41 and the second welder 42 could be provided as spacing.
Shown in Figure 7, the first welder 41 includes the first plumb joint 41a and the first actuator 41b, the first driving
Part 41b drives the first plumb joint 41a to move up and down；Second welder 42 includes the second plumb joint and the second actuator, and second
Actuator drives the second plumb joint to move up and down.
By setting the first actuator 41b to drive the first plumb joint 41a to move up and down, the second actuator is set to drive
Second plumb joint moves up and down, and can cause plumb joint moves downward when welding is needed to realize weldering to approach battery strings
Connect, moved upwards when need not weld to reduce the influence to battery strings.In addition, each welder is separately configured
One actuator, when can make it that the cell piece in battery strings end is replaced, only controls a corresponding welder to carry out
Welding, so that welding control is more flexible.
In a kind of possible implementation, the first plumb joint 41a can be at least by heating tube 41a1 and thermocouple
The heating plumb joint of 41a2 compositions.
, can be so as to being soldered between welding in order to ensure in welding, by taking the first welder 41 as an example, first welds
Connection device 41 can also include one group of elastic press 41c for being arranged on the first plumb joint 41a lower ends, each elastic press 41c use
In pushing down a welding.When needing welding, each elastic press 41c presses to welding, and the first plumb joint 41a is driven decline
Welded with the welding to lower section.Second welder 42 is identical with the structure of the first welder 41, just no longer superfluous here
State.
When using battery strings repairing machine, battery strings to be reprocessed are positioned over plummer by staff or robot first
On 10, background program is controlled, opens the adsorption function of adsorption hole 11 on plummer 10 with to the battery strings progress on plummer 10
Absorption, then, suction piece is taken up portion 20 and cut part 30 and slid into by staff according to the position where cell piece to be reprocessed
The cell piece correspondence position to be reprocessed, takes up suction piece portion 20 and cut part 30 using tight lock part 13 and locks.
Then start to shear flow, in flow is sheared, the adsorption hole 11 on plummer 10 still adsorbs battery strings；Inhale
Piece takes up portion 20 and declines, and suction means 22 drops to the cell piece position of lower section, adsorption hole under the drive of the 3rd actuator 21
11 cancel absorption, and the suction means 22 that suction piece takes up portion 20 adsorbs battery strings, and will be drawn under the drive of the 3rd actuator 21
Cell piece be lifted up predetermined altitude, the cutting mechanism that cut part 30 declines declines, and fixed block 31b fixes weldering to be sheared
Band, one group of welding of shear knife 31a shearings underface, suction piece take up portion 20 and put down battery strings and cancel return after absorption, absorption
Hole 11 adsorbs battery strings again.If still having welding to be sheared in this group of welding, will be sheared using fourth drive member 32
Mechanism is traversing in the horizontal direction vertical with the extending direction of welding, continues above-mentioned shearing flow.
After the completion of being sheared when the welding position for needing to shear, staff removes the cell piece for needing to replace, and will
The new cell piece for being welded with welding is positioned over the position of battery strings missing, by the welding of new cell piece and original needs
The welding of docking is docked, then is docked in completion, and staff needs mobile weld part 40, and the welding of weld part 40 is filled
The position that alignment needs to weld is put, starts welding process.
In welding process, the actuator on welder drives plumb joint to decline, the elastic press 41c below plumb joint
Push down welding, plumb joint heating welding.
In conclusion battery strings rework equipments provided by the invention, by setting adjacent suction piece to take up on plummer
Portion and cut part, before shearing, lift battery strings first with the suction piece portion of taking up, then shear again and be lifted certain altitude
Welding, ensure that while can successfully shear welding, avoids and manually carry string, and then greatly reduce battery in rework process
The breakage rate of piece.
In addition, by setting weld part in battery strings rework equipments, using weld part to replaced cell piece head and the tail
The welding position that end matching connects carries out automatic welding, substantially increases the efficiency that battery strings are reprocessed.
Those skilled in the art will readily occur to the present invention its after considering specification and putting into practice the invention invented here
Its embodiment.It is contemplated that cover the present invention any variations, uses, or adaptations, these modifications, purposes or
Person's adaptive change follows the general principle of the present invention and the common knowledge in the art do not invented including the present invention
Or conventional techniques.Description and embodiments are considered only as exemplary, and true scope and spirit of the invention are by following
Claim is pointed out.
It should be appreciated that the invention is not limited in the precision architecture for being described above and being shown in the drawings, and
And various modifications and changes may be made without departing from the scope thereof.The scope of the present invention is only limited by appended claim.
Claims (10)
1. a kind of battery strings rework equipments, it is characterised in that the battery strings rework equipments include：Plummer, suction piece take up portion
And cut part, wherein：
The plummer is used to carry the battery strings for needing to reprocess, and the battery strings are to be welded at least two cell pieces using welding
Obtained after connecing；
The suction piece portion of taking up is used to lift the battery strings absorption taken up positioned at the suction piece on the plummer below portion pre-
Fixed height；
The cut part is arranged on the suction piece and takes up portion side, for the battery strings for being pointed to be raised below the cut part
On welding sheared.
2. battery strings rework equipments according to claim 1, it is characterised in that the battery strings rework equipments further include weldering
Socket part, the weld part are used for after being cut the welding end being retained on the plummer and the cell piece both ends of replacement
Welding end is welded, and the welding end of the cell piece first end of the replacement after being cut with being retained on the plummer
First row welding end dock one by one, the welding end of the cell piece second end of the replacement and be retained in after being cut described
Dock one by one second row welding end on plummer.
3. battery strings rework equipments according to claim 2, it is characterised in that the weld part includes adjustable in pitch the
One welder and the second welder, first welder are used for the welding for welding the cell piece first end of the replacement
End and the first row welding end being retained in after being cut on the plummer, second welder are used to weld described
The welding end of the cell piece second end of replacement and the second row welding end being retained in after being cut on the plummer.
4. battery strings rework equipments according to claim 2, it is characterised in that
First welder includes the first plumb joint and the first actuator, and first actuator drives first welding
Head moves up and down；
Second welder includes the second plumb joint and the second actuator, and second actuator drives second welding
Head moves up and down.
5. battery strings rework equipments according to claim 1, it is characterised in that the battery strings rework equipments, which further include, to be set
The first slide in the plummer side is put, the suction piece takes up portion and the cut part and is slidably mounted on first slide
On.
6. battery strings rework equipments according to claim 5, it is characterised in that the battery strings rework equipments, which further include, to be set
The tight lock part on first slide is put, the tight lock part is locked for the suction piece to be taken up portion and the cut part
On first slide.
7. battery strings rework equipments according to claim 1, it is characterised in that the suction piece portion of taking up includes the 3rd driving
Part and suction means, the 3rd actuator drive the suction means to move up and down, and the suction means is used to adsorb battery
String.
8. battery strings rework equipments according to claim 1, it is characterised in that the cut part includes at least one set of shear
Mechanism, every group of cutting mechanism include a pair of of shear knife and the fixed block being oppositely arranged with the shear knife；
The fixed block is used for fixed welding to be sheared, and the shear knife is used to cut off the welding that the fixed block is fixed.
9. battery strings rework equipments according to claim 1, it is characterised in that the cut part further includes the 4th driving
Part, the fourth drive member drive the cutting mechanism to be moved back and forth in the horizontal direction vertical with the extending direction of welding.
10. according to any battery strings rework equipments in claim 1 to 9, it is characterised in that
After the plummer carries battery strings, the adsorption hole on the plummer adsorbs the battery strings；
The suction piece takes up subordinate's drop, and the adsorption hole cancels absorption, and the suction piece portion of taking up adsorbs the battery strings and lifts
Predetermined altitude, the cut part decline the welding immediately below shearing, and the suction piece portion of taking up puts down the battery strings and cancels suction
Attached, the adsorption hole adsorbs the battery strings again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711479347.9A CN108010992B (en) | 2017-12-29 | 2017-12-29 | Battery string repairing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711479347.9A CN108010992B (en) | 2017-12-29 | 2017-12-29 | Battery string repairing equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN108010992A true CN108010992A (en) | 2018-05-08 |
| CN108010992B CN108010992B (en) | 2024-03-01 |
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ID=62049363
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711479347.9A Active CN108010992B (en) | 2017-12-29 | 2017-12-29 | Battery string repairing equipment |
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| Country | Link |
|---|---|
| CN (1) | CN108010992B (en) |
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| CN109411566A (en) * | 2018-10-15 | 2019-03-01 | 无锡奥特维科技股份有限公司 | Battery strings component device for repairing and method |
| CN109434235A (en) * | 2018-11-20 | 2019-03-08 | 无锡奥特维科技股份有限公司 | Battery strings desoldering device |
| CN109434234A (en) * | 2018-11-20 | 2019-03-08 | 无锡奥特维科技股份有限公司 | Battery strings device for repairing |
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| CN113732586A (en) * | 2021-11-05 | 2021-12-03 | 深圳光远智能装备股份有限公司 | Repairing and welding mechanism for solar cell string and repairing process method for solar cell string |
| CN114744078A (en) * | 2022-04-18 | 2022-07-12 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
| CN114864741A (en) * | 2022-04-18 | 2022-08-05 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
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| CN112975026A (en) * | 2021-02-26 | 2021-06-18 | 宁夏小牛自动化设备有限公司 | Method for repairing solar cell string |
| CN112838146B (en) * | 2021-02-26 | 2022-08-30 | 宁夏小牛自动化设备有限公司 | Device for repairing solar cell string |
| CN112885926B (en) * | 2021-02-26 | 2022-09-02 | 宁夏小牛自动化设备有限公司 | Solar cell string detects and prosthetic integration equipment |
| CN112885926A (en) * | 2021-02-26 | 2021-06-01 | 宁夏小牛自动化设备有限公司 | Solar cell string detects and prosthetic integration equipment |
| CN112838146A (en) * | 2021-02-26 | 2021-05-25 | 宁夏小牛自动化设备有限公司 | Device for repairing solar cell string |
| CN113732586A (en) * | 2021-11-05 | 2021-12-03 | 深圳光远智能装备股份有限公司 | Repairing and welding mechanism for solar cell string and repairing process method for solar cell string |
| CN114744078A (en) * | 2022-04-18 | 2022-07-12 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
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| CN114744078B (en) * | 2022-04-18 | 2024-04-30 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
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