CN108004560B - 成品轴承水基清洗剂及制备方法 - Google Patents

成品轴承水基清洗剂及制备方法 Download PDF

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CN108004560B
CN108004560B CN201711425299.5A CN201711425299A CN108004560B CN 108004560 B CN108004560 B CN 108004560B CN 201711425299 A CN201711425299 A CN 201711425299A CN 108004560 B CN108004560 B CN 108004560B
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陈杰
李秋梅
陈智博
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DALIAN JIESHI CLEANING PRODUCTS CO LTD
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/24—Cleaning or pickling metallic material with solutions or molten salts with neutral solutions
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00—Lubricating compositions containing more than 10% water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22—Heterocyclic nitrogen compounds
    • C10M2215/223—Five-membered rings containing nitrogen and carbon only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06—Organic compounds derived from inorganic acids or metal salts
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06—Organic compounds derived from inorganic acids or metal salts
    • C10M2227/061—Esters derived from boron
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04—Detergent property or dispersant property
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/56—Boundary lubrication or thin film lubrication
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/76—Reduction of noise, shudder, or vibrations
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/02—Bearings

Abstract

本发明公开了一种既环保、安全、经济，又可有效降低轴承噪音的成品轴承水基清洗剂，由如下原料按质量比混合构成：油酸三乙醇胺8~15、氧化聚乙烯0.5~1.5、机械油3~8、石油磺酸钠6~15、NEUF‑M194偏硼酸酯防锈剂2.5~5、Plurafac LF431低泡非离子表面活性剂2~4、三氮唑0.5~1、NEUF 316硼酸酰胺防锈剂3~8、水42.5~74.5。制备方法：按质量比将油酸三乙醇胺、氧化聚乙烯、机械油、石油磺酸钠、NEUF‑M194偏硼酸酯防锈剂及NEUF 316硼酸酰胺防锈剂加热60℃混合搅拌一小时，再加入其余原料继续混合搅拌一小时。

Description

成品轴承水基清洗剂及制备方法
技术领域
本发明涉及一种清洗剂及制备方法，尤其是一种既环保、安全、经济，又可有效降低轴承噪音的成品轴承水基清洗剂及制备方法。
背景技术
以往，对于成品轴承清洗主要采用纯煤油、汽油或碳化水素（石油溶剂）等，清洗后的轴承噪音（振动速度波动）较小，但是困扰企业最大的问题是环保、安全及经济问题。目前，普遍采用的是由金属缓蚀剂、防锈剂、表面活性剂、分散剂及增溶剂等组成的水基清洗剂对成品轴承进行清洗，虽然具有环保、安全、经济等优点，但是清洗后的轴承噪音（振动速度波动）较大。
发明内容
本发明为了解决现有技术所存在的上述技术问题，提供一种既环保、安全、经济，又可有效降低轴承噪音的成品轴承水基清洗剂及制备方法。
本发明的技术解决方案是：一种成品轴承水基清洗剂，其特征在于由如下原料按质量比混合构成：油酸三乙醇胺 8~15、氧化聚乙烯 0.5~1.5、机械油3~8、石油磺酸钠 6~15、NEUF-M194偏硼酸酯防锈剂 2.5~5、Plurafac LF431低泡非离子表面活性剂2~4、三氮唑0.5~1、NEUF 316硼酸酰胺防锈剂3~8、水42.5~74.5。
一种如权利要求1所述成品轴承水基清洗剂的制备方法，其特征在于：按质量比将油酸三乙醇胺、氧化聚乙烯、机械油、石油磺酸钠、NEUF-M194偏硼酸酯防锈剂及 NEUF 316硼酸酰胺防锈剂加热60℃混合搅拌一小时，再加入其余原料继续混合搅拌一小时。
本发明具有水基清洗剂环保、安全、经济的优点，同时各组分相互配合，不但可清洗成品轴承，还可在轴承的摩擦表面形成一层润滑膜，大幅度的降低了成品轴承的噪音值，提高了轴承的产品质量。
具体实施方式
实施例1：
本发明的成品轴承水基清洗剂，由如下原料按质量比混合构成：油酸三乙醇胺 8、氧化聚乙烯 0.5、机械油3、石油磺酸钠 6、NEUF-M194偏硼酸酯防锈剂5、Plurafac LF431低泡非离子表面活性剂2、三氮唑0.5、NEUF 316硼酸酰胺防锈剂8、水42.5。
制备方法是按质量比将油酸三乙醇胺、氧化聚乙烯、机械油、石油磺酸钠、NEUF-M194偏硼酸酯防锈剂及 NEUF 316硼酸酰胺防锈剂加热60℃混合搅拌一小时，再加入其余原料继续混合搅拌一小时。
所用原料均为外购产品，NEUF-M194偏硼酸酯防锈剂及NEUF 316硼酸酰胺防锈剂为诺泰生物科技（合肥）有限公司产品，Plurafac LF431为耐碱的脂肪醇烷氧基化合物低泡非离子表面活性剂，是巴斯夫（中国）有限公司产品。
实施例2：
本发明的成品轴承水基清洗剂，由如下原料按质量比混合构成：油酸三乙醇胺15、氧化聚乙烯 0.5、机械油8、石油磺酸钠 6、NEUF-M194偏硼酸酯防锈剂2.5、Plurafac LF431低泡非离子表面活性剂2、三氮唑0.5、NEUF 316硼酸酰胺防锈剂3、水74.5。
制备方法及原料来源同实施例1。
实施例3：
本发明的成品轴承水基清洗剂，由如下原料按质量比混合构成：油酸三乙醇胺15、氧化聚乙烯1.5、机械油8、石油磺酸钠15、NEUF-M194偏硼酸酯防锈剂 5、PlurafacLF431低泡表面活性剂4、三氮唑1、NEUF 316硼酸酰胺防锈剂8、水60。
制备方法及原料来源同实施例1。
将本发明实施例1、实施例2或实施例3与现有清洗剂（纯煤油）对成品轴承进行清洗，并按GB/T 24610.2规定进行检测，结果如下：
1.成品轴承的清洁度均符合国家标准
2.清洗后的成品轴承振动速度波动值如下表：
结果表明：煤油清洗轴承后其振动值三波段均在V3组，本发明实施例1、实施例2或实施例3清洗后其振动值明显降低，其低频、中频、高频均达到了V4组，特别是高频振动降低了18μm/s，降幅达到了23.7%。

Claims (2)

1. 一种成品轴承水基清洗剂，其特征在于由如下原料按质量比混合构成：油酸三乙醇胺 8~15、氧化聚乙烯 0.5~1.5、机械油3~8、石油磺酸钠 6~15、NEUF-M194偏硼酸酯防锈剂2.5~5、Plurafac LF431低泡非离子表面活性剂2~4、三氮唑0.5~1、NEUF 316硼酸酰胺防锈剂3~8、水42.5~74.5。
2.一种如权利要求1所述成品轴承水基清洗剂的制备方法，其特征在于：按质量比将油酸三乙醇胺、氧化聚乙烯、机械油、石油磺酸钠、NEUF-M194偏硼酸酯防锈剂及 NEUF 316硼酸酰胺防锈剂加热60℃混合搅拌一小时，再加入其余原料继续混合搅拌一小时。
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