CN108000086B - Mounting device and mounting method for booster diaphragm - Google Patents
Mounting device and mounting method for booster diaphragm Download PDFInfo
- Publication number
- CN108000086B CN108000086B CN201711008816.9A CN201711008816A CN108000086B CN 108000086 B CN108000086 B CN 108000086B CN 201711008816 A CN201711008816 A CN 201711008816A CN 108000086 B CN108000086 B CN 108000086B
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- China
- Prior art keywords
- booster
- guide rod
- diaphragm
- sucker
- mounting seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000001179 sorption measurement Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 11
- 230000000149 penetrating effect Effects 0.000 claims abstract description 5
- 239000012528 membrane Substances 0.000 claims description 26
- 238000000926 separation method Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 3
- 238000012986 modification Methods 0.000 abstract 2
- 230000004048 modification Effects 0.000 abstract 2
- 238000013475 authorization Methods 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 abstract 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
Abstract
The invention discloses a mounting device of a booster diaphragm, which comprises a mounting seat, a driving mechanism, a guide rod and a sucker, wherein the mounting seat is provided with a plurality of guide rods; the sucker is fixedly arranged on the bottom end surface of the mounting seat; the bottom end of the sucker is formed into a suction cavity; the adsorption cavity is used for sleeving the outer surface of the booster diaphragm; the guide rod is arranged on the mounting seat and is connected into the adsorption cavity in a penetrating way; the driving mechanism is used for driving the guide rod to axially move along the driving mechanism; the mounting seat is provided with an air hole; the air hole is communicated with the adsorption cavity. The method for installing the booster diaphragm comprises the steps of taking materials; a step of installing a booster diaphragm; and (3) stripping. The invention can finish the material taking and the installation of the booster diaphragm, has higher degree of automation and improves the installation efficiency of the booster diaphragm. And (5) warm prompting: to ensure that the application document meets the requirements of patent laws, and to avoid defects in the modified content that result in correction or affect authorization, the customer is asked to leave a trace of the modification after the modification (which may be in revision mode or highlighted in a different color font). The content of the abstract of the specification does not play a protective role and cannot exceed 300 words.
Description
Technical Field
The invention relates to the technical field of a booster, in particular to a device and a method for installing a booster diaphragm.
Background
Currently, a booster is generally a component of an automobile brake and is used for helping to reduce the braking force of a driver. The booster consists of a piston, a diaphragm plate, a diaphragm and the like.
Because the booster is internally provided with two vent pipes, the diaphragm needs to be wrapped by interference fit, and the gap between the diaphragm and the vent pipes is smaller, so that automatic installation is difficult to realize. Therefore, the traditional installation mode can only be realized by manually adding a conical guide to align and then slowly plugging the gap with force.
The mounting mode has the following defects:
1. the production efficiency is very low;
2. The labor cost is high;
3. automation cannot be realized.
Disclosure of Invention
In order to overcome the defects in the prior art, one of the purposes of the invention is to provide a mounting device for a booster diaphragm, which can finish the material taking and the mounting of the booster diaphragm.
The second object of the present invention is to provide a method for installing a booster membrane, which can complete the material taking and the installation of the booster membrane.
One of the purposes of the invention is realized by adopting the following technical scheme:
The mounting device of the booster diaphragm comprises a mounting seat, a driving mechanism, a guide rod and a sucker; the sucker is fixedly arranged on the bottom end surface of the mounting seat; the bottom end of the sucker is formed into a suction cavity; the adsorption cavity is used for sleeving the outer surface of the booster diaphragm; the guide rod is arranged on the mounting seat and is connected into the adsorption cavity in a penetrating way; the driving mechanism is used for driving the guide rod to axially move along the driving mechanism; the mounting seat is provided with an air hole; the air hole is communicated with the adsorption cavity.
Further, the driving mechanism comprises a driving cylinder, and a cylinder body of the driving cylinder is fixedly connected to the top end of the mounting seat; the top end of the guide rod is fixedly connected with a piston rod of the driving cylinder.
Further, the bottom of mount pad is equipped with the axle sleeve, and the axle sleeve extends to the absorption intracavity and suit in the outside of guide bar.
Further, the mounting seat is provided with a plurality of air holes, and the plurality of air holes are circumferentially arrayed around the central axis of the adsorption cavity.
Further, the guide rod is provided with at least two guide rods; the driving mechanisms are provided with at least two, and the at least two driving mechanisms are used for driving the at least two guide rods to axially move along the guide rods in a one-to-one correspondence manner.
Further, the bottom end of the guide rod is conical, and the outer diameter of the conical shape is gradually reduced from top to bottom.
Further, the adsorption cavity is matched with the structure of the booster diaphragm.
The second purpose of the invention is realized by adopting the following technical scheme:
A method for installing a booster diaphragm includes,
A material taking step, namely, a mechanical arm drives a sucker to move to the upper part of a booster diaphragm, and the sucker is vacuumized to enable the sucker to be adsorbed on the outer surface of the booster diaphragm;
A step of installing a booster diaphragm, in which a mechanical arm drives a sucker with the booster diaphragm to move to the upper part of a booster template, a guide rod penetrates through a matching hole of the booster diaphragm and is abutted to the top end of a vent pipe of the booster template, and the matching hole of the booster diaphragm is enlarged; the mechanical arm presses down the sucker and the booster membrane to enable the matching hole of the booster membrane to slide along the guide rod and be sleeved outside the vent pipe of the booster template;
A stripping step, wherein the mechanical arm drives the sucker to be far away from the booster template, and the sucker is ventilated to separate the sucker from the booster membrane; the guide bar moves toward the vent tube away from the booster die plate.
Compared with the prior art, the invention has the beneficial effects that:
(1) The mounting device can realize automatic material taking and mounting of the booster diaphragm, has higher automation degree and improves the mounting efficiency of the booster diaphragm.
(2) The mounting method is that the components such as the mechanical arm, the sucker, the guide rod and the like are used for taking, discharging and mounting the booster diaphragm, so that manual operation is completely replaced, the automation degree is high, and the mounting efficiency of the booster diaphragm is improved.
Drawings
FIG. 1 is a schematic view of the mounting device of the booster diaphragm of the present invention;
FIG. 2 is a cross-sectional view of the mounting device of the booster diaphragm of the present invention;
FIG. 3 is a schematic view of the assembly process of the booster diaphragm of the present invention.
In the figure: 10. a mounting base; 20. a suction cup; 21. an adsorption chamber; 30. a driving mechanism; 40. a guide rod; 50. a shaft sleeve; 60. a booster diaphragm; 61. matching holes of the booster diaphragm; 70. a booster template; 71. and a vent pipe of the booster template.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
The mounting device for a booster diaphragm shown in fig. 1, 2 and 3 includes a mounting base 10, a driving mechanism 30, a guide rod 40 and a suction cup 20. The specific sucking disc 20 is fixedly arranged on the bottom end surface of the mounting seat 10, the bottom end of the sucking disc 20 is formed into a sucking cavity 21, and the sucking cavity 21 is used for being sleeved on the outer surface of the booster diaphragm 60. In addition, a guide rod 40 is installed on the mounting base 10, and the guide rod 40 may be penetrated into the adsorption chamber 21. The guide rod 40 can move axially along itself under the drive of the driving mechanism 30. The mounting seat 10 is also provided with an air hole which is communicated with the adsorption cavity 21.
On the basis of the structure, when the mounting device for the booster diaphragm is used, a robot or a manipulator can grasp the mounting seat 10, so that the mounting seat 10 moves towards the booster diaphragm 60, the suction cavity 21 of the suction cup 20 on the mounting seat 10 is sleeved on the outer surface of the booster diaphragm 60 and is in sealing fit with the outer surface of the booster diaphragm 60, then an air hole on the mounting seat 10 is communicated with a vacuumizing device, vacuumizing treatment is carried out on the suction cavity 21, and the suction cavity 21 is in a negative pressure state, so that the booster diaphragm 60 can be sucked on the suction cup 20, and the material taking of the booster diaphragm 60 is completed.
Thereafter, the booster membrane 60 adsorbed on the mounting base 10 is driven by a robot or a robot hand to move above the booster template 70 to be assembled, at this time, the driving mechanism 30 may be started to drive the guide rod 40 to move downwards along the axis thereof, so that the guide rod 40 is penetrated into the matching hole 61 of the booster membrane, and the matching hole 61 of the booster membrane is enlarged. In the process of continuing to move downwards the guide rod 40, the bottom end of the guide rod 40 can be connected with the top end of the vent pipe 71 of the booster template, and the sucker 20 and the booster membrane 60 can be pressed down by a manipulator, so that the matching hole 61 of the booster membrane slides along the guide rod 40 and is sleeved outside the vent pipe 71 of the booster template, and the booster membrane 60 and the booster template 70 are assembled.
Thereafter, the manipulator drives the suction cup 20 to be far away from the booster template 70, the vacuum device is used for ventilating the suction cup 20, so that the suction cup 20 is separated from the booster membrane 60, and meanwhile, the guide rod 40 can move towards the ventilating pipe 71 far away from the booster template under the driving of the driving mechanism 30, so that the separation is completed.
Thus, the material taking and mounting process of the booster membrane 60 is high in automation degree, and the mounting efficiency of the booster membrane 60 is improved.
Further, the driving mechanism 30 may include a driving cylinder, so that a cylinder body of the driving cylinder is fixedly connected to the top end of the mounting seat 10, and the top end of the guide rod 40 is fixedly connected to a piston rod of the driving cylinder, so that the driving structure is stable by driving the guide rod 40 to move through the extension and retraction of the piston rod of the driving cylinder.
Of course, the driving mechanism 30 may be replaced by other linear output motion mechanisms such as a driving cylinder and a linear motor.
Further, in this embodiment, the bottom end of the mounting seat 10 may be further provided with the shaft sleeve 50, the shaft sleeve 50 extends into the adsorption cavity 21 and is sleeved on the outer side of the guide rod 40, so when the booster diaphragm 60 is adsorbed in the cavity of the suction cup 20, since the matching hole 61 of the booster diaphragm is a stepped hole, the shaft sleeve 50 can be inserted into a larger portion of the matching hole 61 of the booster diaphragm, on one hand, the stable connection between the booster diaphragm 60 and the suction cup 20 is facilitated, on the other hand, when the booster diaphragm 60 and the booster template 70 are mounted, the guide rod 40 can extend downwards from a smaller portion of the shaft sleeve 50 penetrating into the matching hole 61 of the booster diaphragm, so that the smaller portion of the matching hole 61 of the booster diaphragm is enlarged, and thereafter, the suction cup 20 and the booster diaphragm 60 are pressed down, and the shaft sleeve 50 can be pressed down, so that the matching hole 61 of the booster diaphragm is sleeved on the guide rod 40 and separated from the booster template 71, and the separation is easier.
Further, a plurality of air holes can be further formed in the mounting seat 10, so that the plurality of air holes are circumferentially arrayed around the central axis of the adsorption cavity 21, and air can be simultaneously pumped or inflated through the plurality of air holes, so that the stress of the booster diaphragm 60 is more uniform.
Further, according to the structure of the actual booster membrane 60, at least two guide rods 40 may be provided, at least two corresponding driving mechanisms 30 are provided, and at least two driving mechanisms 30 are used for driving at least two guide rods 40 to move along the axial direction thereof in a one-to-one correspondence manner, so that the simultaneous operation can be performed corresponding to the number of the matching holes on the booster membrane 60, and the effect is better.
Further, the bottom end of the guide rod 40 may be tapered, and the tapered outer diameter gradually decreases from top to bottom, so that the bottom end of the guide rod 40 is conveniently inserted into the matching hole 61 of the booster membrane, and the hole diameter of the matching hole is conveniently enlarged.
Further, the structure of the adsorption cavity 21 and the booster diaphragm 60 is matched, so that the adsorption cavity 21 of the suction cup 20 and the outer edge of the booster diaphragm 60 can be better attached, and the tightness is improved.
The embodiment also provides a method for installing the booster diaphragm, which comprises the steps of,
A material taking step, namely, a mechanical arm drives a sucker to move to the upper part of a booster diaphragm, and the sucker is vacuumized to enable the sucker to be adsorbed on the outer surface of the booster diaphragm;
A step of installing a booster diaphragm, in which a mechanical arm drives a sucker with the booster diaphragm to move to the upper part of a booster template, a guide rod penetrates through a matching hole of the booster diaphragm and is aligned and abutted to the top end of a vent pipe of the booster template, and the matching hole of the booster diaphragm is enlarged; the mechanical arm presses down the sucker and the booster membrane to enable the matching hole of the booster membrane to slide along the guide rod and be sleeved outside the vent pipe of the booster template;
A stripping step, wherein the mechanical arm drives the sucker to be far away from the booster template, and the sucker is ventilated to separate the sucker from the booster membrane; the guide bar moves toward the vent tube away from the booster die plate.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.
Claims (5)
1. The utility model provides a mounting device of booster diaphragm which characterized in that: comprises a mounting seat, a driving mechanism, a guide rod, a manipulator and a sucker; the sucker is fixedly arranged on the bottom end surface of the mounting seat; the bottom end of the sucker is formed into a suction cavity; the adsorption cavity is used for sleeving the outer surface of the booster diaphragm; the guide rod is arranged on the mounting seat and is connected into the adsorption cavity in a penetrating way; the driving mechanism is used for driving the guide rod to axially move along the driving mechanism; the mounting seat is provided with an air hole; the air hole is communicated with the adsorption cavity;
The driving mechanism comprises a driving cylinder, and the cylinder body of the driving cylinder is fixedly connected to the top end of the mounting seat; the top end of the guide rod is fixedly connected with a piston rod of the driving cylinder;
the bottom end of the mounting seat is provided with a shaft sleeve which extends into the adsorption cavity and is sleeved on the outer side of the guide rod;
The guide rod is provided with at least two guide rods; the driving mechanisms are provided with at least two, and the at least two driving mechanisms are used for driving the at least two guide rods to axially move along the guide rods in a one-to-one correspondence manner;
When the booster is in operation, the manipulator drives the sucker adsorbed with the booster diaphragm to move to the upper part of the booster template, and the driving mechanism drives the guide rod to pass through the matching hole of the booster diaphragm and to be abutted to the top end of the vent pipe of the booster template, so that the matching hole of the booster diaphragm is enlarged; the mechanical arm presses down the sucker and the booster membrane, so that the matching hole of the booster membrane slides along the guide rod and is sleeved outside the vent pipe of the booster template.
2. The booster diaphragm mounting apparatus of claim 1, wherein: the mounting seat is provided with a plurality of air holes which are circumferentially arrayed around the central axis of the adsorption cavity.
3. The booster diaphragm mounting apparatus of claim 1, wherein: the bottom of guide bar is the toper, the external diameter of toper from top to bottom reduces gradually.
4. The booster diaphragm mounting apparatus of claim 1, wherein: the adsorption cavity is matched with the structure of the booster diaphragm.
5. A method of installing a mounting device for a booster diaphragm as defined in any one of claims 1 to 4, characterized in that: comprising the steps of (a) a step of,
A material taking step, namely driving the sucker to move to the upper part of the booster diaphragm through the manipulator, and vacuumizing the sucker to enable the sucker to be adsorbed on the outer surface of the booster diaphragm;
The mounting step of the booster diaphragm, wherein the mechanical arm drives the sucker adsorbed with the booster diaphragm to move to the upper part of the booster template, at the moment, the driving mechanism is started to drive the guide rod to move downwards along the axis of the guide rod, so that the guide rod is connected into the matching hole of the booster diaphragm in a penetrating way, and the matching hole of the booster diaphragm is enlarged; in the process that the guide rod continues to move downwards, the bottom end of the guide rod can be connected with the top end of the vent pipe of the booster template; the mechanical arm presses down the sucker and the booster membrane, so that the matching hole of the booster membrane slides along the guide rod and is sleeved outside the vent pipe of the booster template, and the booster membrane and the booster template are assembled;
And in the material removing step, the mechanical arm drives the sucker to be far away from the booster template, and the sucker is ventilated through the vacuum device, so that the sucker is separated from the booster membrane, and meanwhile, under the driving of the driving mechanism, the guide rod can move towards a vent pipe far away from the booster template, so that the separation is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711008816.9A CN108000086B (en) | 2017-10-25 | 2017-10-25 | Mounting device and mounting method for booster diaphragm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711008816.9A CN108000086B (en) | 2017-10-25 | 2017-10-25 | Mounting device and mounting method for booster diaphragm |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108000086A CN108000086A (en) | 2018-05-08 |
| CN108000086B true CN108000086B (en) | 2024-05-03 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711008816.9A Active CN108000086B (en) | 2017-10-25 | 2017-10-25 | Mounting device and mounting method for booster diaphragm |
Country Status (1)
| Country | Link |
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| CN (1) | CN108000086B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109848913B (en) * | 2019-04-16 | 2023-08-04 | 青岛怡口智能科技有限公司 | Sealing diaphragm assembly jig |
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| CN105215662A (en) * | 2015-11-04 | 2016-01-06 | 苏州天准科技股份有限公司 | A kind of gap eliminator for plug-in type assembled workpiece |
| CN106670774A (en) * | 2017-03-08 | 2017-05-17 | 升华电梯有限公司 | Tool used for installing bearing clamping rings and use method |
| CN207402392U (en) * | 2017-10-25 | 2018-05-25 | 广州市上腾电子科技有限公司 | A kind of erecting device of booster diaphragm |
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2017
- 2017-10-25 CN CN201711008816.9A patent/CN108000086B/en active Active
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|---|---|---|---|---|
| FR2864458A1 (en) * | 2003-12-24 | 2005-07-01 | Bosch Gmbh Robert | Pneumatic actuator assembling device for motor vehicle, has rollers driven around actuator, by gear, where rollers fold end of sheet metal forming wall for cylinder around end of sheet metal forming wall for cover of actuator |
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|---|---|
| CN108000086A (en) | 2018-05-08 |
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Address after: 510000 Room 106, Building 728 Kaichuang Avenue, Huangpu District, Guangzhou City, Guangdong Province Applicant after: UPTON AUTOMATION SYSTEMS (GUANGZHOU) Co.,Ltd. Address before: 510000 Room 102, G Block, Jingye Fourth Street, Yushu Industrial Park, Luogang District, Guangzhou City, Guangdong Province Applicant before: UPTON TECHNOLOGY Co.,Ltd. |
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