CN107999715B - Water circulation cooling device based on environment-friendly aluminum ingot - Google Patents

Water circulation cooling device based on environment-friendly aluminum ingot Download PDF

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Publication number
CN107999715B
CN107999715B CN201810029076.5A CN201810029076A CN107999715B CN 107999715 B CN107999715 B CN 107999715B CN 201810029076 A CN201810029076 A CN 201810029076A CN 107999715 B CN107999715 B CN 107999715B
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water
water storage
storage tank
cooling
environment
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CN107999715A (en
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周桂俊
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Foshan Puxing Metal Technology Co.,Ltd.
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Foshan Guangtong Metal Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/005Casting ingots, e.g. from ferrous metals from non-ferrous metals

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filtration Of Liquid (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention discloses an environment-friendly aluminum ingot-based water circulation cooling device, and relates to the technical field of water circulation cooling. The device comprises an upper conveying belt and a lower conveying belt, wherein a plurality of second spray heads are arranged above a forming belt of the upper conveying belt, and a fourth water conveying pipe is respectively connected with a water storage tank and a cooling tank; the water storage tank is connected with the cooling tank, the cooling tank is communicated with the first water storage tank, an inclined plate is fixed at the bottom of the first water storage tank, a scraping plate is arranged in the first water storage tank, and a first decontamination port is formed in the bottom of the first water storage tank; a plurality of filtering holes are uniformly arranged on the partition plate. According to the invention, the first spray header and the second spray header are used for cooling the aluminum ingots on the finished belt and the forming belt of the upper conveying belt respectively, the cooling water is recycled to the first water storage tank, the water in the first water storage tank is used for cooling the aluminum ingots on the lower conveying belt, the cooling effect is good, the demoulding rate is high, the cooling water is cooled and precipitated and is conveyed to the cooling tank for recycling, water resources are saved, and energy-saving and environment-friendly production is realized.

Description

Water circulation cooling device based on environment-friendly aluminum ingot
Technical Field
The invention belongs to the technical field of water circulation cooling, and particularly relates to a water circulation cooling device based on an environment-friendly aluminum ingot.
Background
The aluminum ingot casting unit is an important process device for forming a final product by an aluminum smelting enterprise, and the stable operation of the device and the full play of mechanical efficiency are basic conditions for guaranteeing daily production requirements. In the process of aluminum electrolysis ingot casting, the temperature of aluminum liquid is about 700 ℃, the demolding rate of the aluminum ingot is directly influenced by the overhigh temperature of aluminum ingot cooling water, and the aluminum ingot needs to be rapidly cooled and demolded to better ensure the successful completion of subsequent work, so that a large amount of cooling water is needed in the production of the aluminum ingot.
The cooling water pump conveys cooling water to a continuous casting machine water circulation cooling system of the casting plant through a pipeline from the cooling water tank, and the aluminum ingot is cooled through water in the casting machine cooling water tank. In order to ensure production in a casting shop, a method of directly discharging cooling water has to be adopted, water in a water tank is recycled, water slag generated by cooling aluminum ingots is easy to block a pipeline, the service life of a circulating water pump and the pipeline is influenced, waste of water resources and environmental pollution are caused, the cost for producing the aluminum ingots is increased, water in the water tank is recycled, the water temperature rises, the cooling effect on the aluminum ingots is poor, and large errors occur in the outline dimension of the aluminum ingots, so that the environment-friendly aluminum ingot-based water circulation cooling device is provided, and the problems are solved.
Disclosure of Invention
The invention aims to provide an environment-friendly aluminum ingot-based water circulation cooling device, which is characterized in that a spray header is arranged at the upper end of a conveying belt, a second water storage tank and a first water storage tank are arranged at the lower end of the conveying belt, water for the spray header is provided by a cooling tank and is recycled to the water storage tank and the cooling tank, aluminum ingots are cooled by the spray header and the first water storage tank, dust and precipitation in a factory building are absorbed by the first water storage tank, and cooling water is filtered by the first water storage tank, so that the problems of water resource waste and environmental pollution in the existing aluminum ingot manufacturing process are solved.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an environment-friendly aluminum ingot water circulation cooling device, which comprises an upper conveying belt and a lower conveying belt, wherein a plurality of second spray heads are arranged above a forming belt of the upper conveying belt, the second spray heads are communicated with a fourth water conveying pipe, the water inlet end of the fourth water conveying pipe is connected with a water storage tank, and the water outlet end of the fourth water conveying pipe is connected with a cooling tank; the water storage tank is connected with a water outlet of the cooling tank through a second water pipe, a second gravel layer is arranged in the water storage tank, and a second decontamination port is formed in the lower end of the water storage tank; the upper end of the cooling box is provided with a filtering frame, and a plurality of baffle plates are fixed on the inner wall of the cooling box side by side; wherein, a first gravel layer and a filter screen are arranged in the filter frame; the water inlet of the cooling tank is communicated with the water outlet of a first water storage tank through a first water pipe, and the water outlet of the cooling tank is communicated with the water inlet of the first water storage tank through a second water pipe; the bottom of the first water storage tank is fixedly provided with an inclined plate, the first water storage tank comprises a water storage cavity and a purifying cavity, a scraping plate matched with the inclined plate is arranged in the first water storage tank, the first water storage tank is connected with a radiator, a water temperature meter is arranged in the first water storage tank, a plurality of cooling pipes are arranged in the first water storage tank, and a first decontamination port is formed in the bottom of the first water storage tank; the water storage device comprises a water storage cavity, a purifying cavity, a first spray header, a second water storage tank, a third water delivery pipe and a first spray header, wherein a partition plate is fixed between the water storage cavity and the purifying cavity, a plurality of filtering holes are uniformly formed in the partition plate, the second water storage tank is fixed on one surface of the partition plate, the water supply port of the second water storage tank is communicated with the first spray header through the third water delivery pipe, and the first spray header is located above a finished product belt of the upper conveying belt.
Further, the scraping plate is of a wedge-shaped structure, and push rods are fixed at two end sides of the scraping plate.
Further, the included angle between the inclined plate and the horizontal plane is 15-45 degrees; the baffle sets up in the one end side of swash plate, first scrubbing mouth sets up in one side of water storage chamber.
Further, a filter screen is arranged in the filter hole of the partition board.
Further, the second water storage tank is arranged in the water storage cavity; an adsorption layer is arranged at the bottom of the second water storage tank, and the adsorption layer is a gravel layer or a sand layer; the second water storage tank is communicated with the purifying cavity of the first water storage tank.
Further, a water outlet is formed in one side of the first water storage tank; the purifying cavity is internally provided with a first filter block which corresponds to the position of the water outlet in a matching way, and the first filter block is a filter sponge or a filter grid.
Further, water valves are arranged at the end sides of the first water conveying pipe, the second water conveying pipe, the third water conveying pipe and the fourth water conveying pipe.
Further, the water storage height in the first water storage tank is 2-3 cm higher than that of the lower conveying belt.
Further, a second filter block is arranged at the joint of the fourth water pipe and the water storage tank, and the second filter block is a filter sponge or a filter grid.
The invention has the following beneficial effects:
1. according to the invention, the first spray header and the second spray header are used for cooling the aluminum ingots on the finished belt and the forming belt of the upper conveying belt respectively, the cooling water is recycled to the first water storage tank, the water in the first water storage tank is used for cooling the aluminum ingots on the lower conveying belt, the cooling effect is good, the demoulding rate is high, the cooling water is cooled and precipitated and is conveyed to the cooling tank for recycling, water resources are saved, and energy-saving and environment-friendly production is realized.
2. According to the invention, the environment in the casting factory building is purified through the water in the first water storage tank, the dust in the casting factory building is absorbed, the impurities and the dust are settled on the inclined plate, the impurities are discharged through the scraping plate, the air quality in the factory building is improved, the air pollution is avoided, and the environment-friendly and energy-saving production is realized.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a water circulation cooling device based on an environment-friendly aluminum ingot;
FIG. 2 is a schematic view of a first tank according to the present invention;
FIG. 3 is a front elevational view of the structure of FIG. 2;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 5 is a top plan view of the structure of FIG. 2;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 5;
in the drawings, the list of components represented by the various numbers is as follows:
the device comprises a first upper conveying belt, a 2-cooling box, a 3-first conveying belt, a 4-first water storage tank, a 5-second water storage tank, a 6-water storage tank, a 7-radiator, an 8-water temperature meter, a 9-scraping plate, a 10-partition plate, a 101-lower conveying belt, a 201-first gravel layer, a 202-filter screen, a 203-filter frame, a 204-baffle plate, a 301-second conveying belt, a 302-third conveying belt, a 303-fourth conveying belt, a 401-cooling pipe, a 402-water storage cavity, a 403-inclined plate, a 404-first decontamination opening, a 405-first filter block, a 406-purifying cavity, a 501-adsorption layer, a 502-first spray header, a 503-water supply opening, a 601-second filter block, a 602-second spray header, a 603-second gravel layer, a 604-second decontamination opening, a 901-push rod and a 1001-filter hole.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "open," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like indicate orientation or positional relationships, merely for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-6, the invention discloses an environment-friendly aluminum ingot water circulation cooling device, which comprises an upper conveying belt 1 and a lower conveying belt 101, wherein a plurality of second spray heads 602 are arranged above a forming belt of the upper conveying belt 1, wherein the second spray heads 602 are communicated with a fourth water conveying pipe 303, a water inlet end of the fourth water conveying pipe 303 is connected with a water storage tank 6, and a water outlet end of the fourth water conveying pipe 303 is connected with a cooling box 2; the water storage tank 6 is connected with the water outlet of the cooling tank 2 through a second water pipe 301, a second gravel layer 603 is arranged in the water storage tank 6, and a second decontamination port 604 is formed at the lower end of the water storage tank 6; the upper end of the cooling box 2 is provided with a filtering frame 203, and a plurality of baffle plates 204 are fixed on the inner wall of the cooling box 2 side by side; wherein, the filter frame 203 is internally provided with a first gravel layer 201 and a filter screen 202; the water inlet of the cooling tank 2 is communicated with the water outlet of a first water storage tank 4 through a first water pipe 3, and the water outlet of the cooling tank 2 is communicated with the water inlet of the first water storage tank 4 through a second water pipe 301; wherein, a sloping plate 403 is fixed at the bottom of the first water storage tank 4, a water supply port 503 of the second water storage tank 5 is communicated with a first spray header 502 through a third water pipe 302, the first spray header 502 is positioned above the finished product belt of the upper conveying belt 1, and water valves are arranged at the end sides of the first water pipe 3, the second water pipe 301, the third water pipe 302 and the fourth water pipe 303. The water storage height in the first water storage tank 4 is 2-3 cm higher than that of the lower conveying belt 101. The second filter block 601 is arranged at the joint of the fourth water pipe 303 and the water storage tank 6, the second filter block 601 is a filter sponge or a filter grid, cooling water is recycled, the cooling effect is good, water is saved, and reasonable application of water resources is realized.
As shown in fig. 2-6, a scraper 9 matched with an inclined plate 403 is arranged in the first water storage tank 4, and the inclined plate 403 has an included angle of 15-45 degrees with the horizontal plane; the baffle 10 sets up in the one end side of swash plate 403, and first scrubbing port 404 sets up in the one side of water storage chamber 402, and scraper blade 9 is wedge structure, and the both ends side of scraper blade 9 all is fixed with a push rod 901, is convenient for clear away the impurity that deposits in the first tank 4.
As shown in fig. 2 and 4, the first water storage tank 4 comprises a water storage cavity 402 and a purifying cavity 406, the first water storage tank 4 is connected with a radiator 7, a water temperature meter 8 is arranged in the first water storage tank 4, a plurality of cooling pipes 401 are arranged in the first water storage tank 4, and a first decontamination port 404 is formed in the bottom of the first water storage tank 4; wherein, a baffle plate 10 is fixed between the water storage cavity 402 and the purifying cavity 406, a plurality of filtering holes 1001 are uniformly arranged on the baffle plate 10, a second water storage tank 5 is fixed on one surface of the baffle plate 10, a filter screen is arranged in the filtering holes 1001 of the baffle plate 10, and the second water storage tank 5 is arranged in the water storage cavity 402; the bottom of the second water storage tank 5 is provided with an adsorption layer 501, and the adsorption layer 501 is a gravel layer or a sand layer; the second water storage pool 5 is communicated with the water storage cavity 402 of the first water storage pool 4, and a water outlet is formed in one side of the first water storage pool 4; the purifying cavity 406 is internally provided with a first filter block 405 which corresponds to the position of the water outlet in a matching way, the first filter block 405 is a filter sponge or a filter grid, the first water storage tank 4 recycles cooling water and absorbs impurities in a factory building, and the environment-friendly and energy-saving production is realized.
The aluminum ingots on the finished belt and the forming belt of the upper conveying belt 1 are respectively cooled through the first spray header 502 and the second spray header 602, the cooling water is recycled to the first water storage tank 4, the water of the first water storage tank 4 cools the aluminum ingots on the lower conveying belt 101, the cooling effect is good, the demoulding rate is high, the cooling water is cooled and deposited, the cooling water is conveyed to the cooling box 2, the water resources are recycled, the energy-saving and environment-friendly production is realized, if the aluminum ingots are cooled by adopting direct water cooling, each ton of aluminum ingot needs 2.5 tons of water for cooling, the aluminum ingot yield of a casting shop is about 400 tons, the water resources are wasted every day by 1000 tons, the annual consumption is about 110 ten thousand yuan, the circulating water cooling aluminum ingot is adopted at present, the water pump motor is only needed to be increased for about 6 hours, and the annual consumption is about 24 ten thousand for five 30 kilowatts motors.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (7)

1. The utility model provides a water circulation cooling device based on environment-friendly aluminium ingot, includes conveyer belt (1), lower conveyer belt (101), its characterized in that:
a plurality of second spray heads (602) are arranged above the forming belt of the upper conveying belt (1),
the second spray header (602) is communicated with a fourth water conveying pipe (303), the water inlet end of the fourth water conveying pipe (303) is connected with a water storage tank (6), and the water outlet end of the fourth water conveying pipe (303) is connected with a cooling box (2);
the water storage tank (6) is connected with the water outlet of the cooling tank (2) through a second water pipe (301), a second gravel layer (603) is arranged in the water storage tank (6), and a second decontamination port (604) is formed in the lower end of the water storage tank (6);
the upper end of the cooling box (2) is provided with a filtering frame (203), and a plurality of baffle plates (204) are fixed on the inner wall of the cooling box (2) side by side;
wherein, a first gravel layer (201) and a filter screen (202) are arranged in the filter frame (203);
the water inlet of the cooling box (2) is communicated with the water outlet of a first water storage tank (4) through a first water pipe (3), and the water outlet of the cooling box (2) is communicated with the water inlet of the first water storage tank (4) through a second water pipe (301);
the bottom of the first water storage tank (4) is fixedly provided with an inclined plate (403), the first water storage tank (4) comprises a water storage cavity (402) and a purifying cavity (406), a scraper (9) matched with the inclined plate (403) is arranged in the first water storage tank (4), the first water storage tank (4) is connected with a radiator (7), a water temperature meter (8) is arranged in the first water storage tank (4), a plurality of cooling pipes (401) are arranged in the first water storage tank (4), and a first decontamination port (404) is formed in the bottom of the first water storage tank (4);
a partition board (10) is fixed between the water storage cavity (402) and the purification cavity (406), a plurality of filtering holes (1001) are uniformly formed in the partition board (10), a second water storage tank (5) is fixed on one surface of the partition board (10), a water supply port (503) of the second water storage tank (5) is communicated with a first spray header (502) through a third water pipe (302), and the first spray header (502) is positioned above a finished product belt of the upper conveying belt (1);
the scraping plate (9) is of a wedge-shaped structure, and push rods (901) are fixed at two end sides of the scraping plate (9);
the second water storage pool (5) is arranged in the water storage cavity (402);
an adsorption layer (501) is arranged at the bottom of the second water storage tank (5), and the adsorption layer (501) is a gravel layer or a sand layer;
the second water storage tank (5) is communicated with the water storage cavity (402) of the first water storage tank (4).
2. The environment-friendly aluminum ingot-based water circulation cooling device as set forth in claim 1, wherein:
the included angle between the inclined plate (403) and the horizontal plane is 15-45 degrees;
the partition board (10) is arranged at one end side of the inclined board (403), and the first decontamination port (404) is arranged at one side of the water storage cavity (402).
3. The water circulation cooling device based on the environment-friendly aluminum ingot according to claim 1, wherein a filter screen is arranged in the filter hole (1001) of the partition plate (10).
4. The environment-friendly aluminum ingot-based water circulation cooling device as set forth in claim 1, wherein:
a water outlet is formed in one side of the first water storage tank (4);
a first filter block (405) corresponding to the position of the water outlet in a matching way is arranged in the purifying cavity (406), and the first filter block (405) is a filter sponge or a filter grid.
5. The water circulation cooling device based on the environment-friendly aluminum ingot according to claim 1, wherein water valves are arranged at the end sides of the first water conveying pipe (3), the second water conveying pipe (301), the third water conveying pipe (302) and the fourth water conveying pipe (303).
6. The water circulation cooling device based on the environment-friendly aluminum ingot according to claim 1, wherein the height of water stored in the first water storage tank (4) is 2-3 cm higher than that of the lower conveying belt (101).
7. The water circulation cooling device based on the environment-friendly aluminum ingot according to claim 1, wherein a second filter block (601) is arranged at the joint of the fourth water pipe (303) and the water storage tank (6), and the second filter block (601) is a filter sponge or a filter grid.
CN201810029076.5A 2018-01-12 2018-01-12 Water circulation cooling device based on environment-friendly aluminum ingot Active CN107999715B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202902724U (en) * 2012-10-19 2013-04-24 嘉兴奥亿普数据电缆有限公司 Cooling water circulating device
CN204262303U (en) * 2014-11-27 2015-04-15 佛山市巨亚铝业有限公司 A kind of Aluminium ingot mould cooling device
CN204867373U (en) * 2015-08-01 2015-12-16 宁波天业精密铸造有限公司 Cooling device for foundry goods
CN205324379U (en) * 2016-02-01 2016-06-22 山东山尔铝业有限公司 Aluminium prduct process uses high -efficient cooling device
WO2017113091A1 (en) * 2015-12-29 2017-07-06 陈金泉 Cooling apparatus for aluminum ingot
CN206474512U (en) * 2017-02-13 2017-09-08 江苏谷盛能源有限公司 A kind of circulated sprinkling cooler bin
CN206839071U (en) * 2017-05-09 2018-01-05 南通鸿劲金属铝业有限公司 A kind of aluminium ingot cooling system

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Publication number Priority date Publication date Assignee Title
CN202902724U (en) * 2012-10-19 2013-04-24 嘉兴奥亿普数据电缆有限公司 Cooling water circulating device
CN204262303U (en) * 2014-11-27 2015-04-15 佛山市巨亚铝业有限公司 A kind of Aluminium ingot mould cooling device
CN204867373U (en) * 2015-08-01 2015-12-16 宁波天业精密铸造有限公司 Cooling device for foundry goods
WO2017113091A1 (en) * 2015-12-29 2017-07-06 陈金泉 Cooling apparatus for aluminum ingot
CN205324379U (en) * 2016-02-01 2016-06-22 山东山尔铝业有限公司 Aluminium prduct process uses high -efficient cooling device
CN206474512U (en) * 2017-02-13 2017-09-08 江苏谷盛能源有限公司 A kind of circulated sprinkling cooler bin
CN206839071U (en) * 2017-05-09 2018-01-05 南通鸿劲金属铝业有限公司 A kind of aluminium ingot cooling system

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Address before: No. 2, Yanfeng Sancun Industrial Zone, Shishan Town, Nanhai District, Foshan City, Guangdong Province, 528000

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