CN210387487U - Aluminum ingot cooling system - Google Patents
Aluminum ingot cooling system Download PDFInfo
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- CN210387487U CN210387487U CN201822147862.3U CN201822147862U CN210387487U CN 210387487 U CN210387487 U CN 210387487U CN 201822147862 U CN201822147862 U CN 201822147862U CN 210387487 U CN210387487 U CN 210387487U
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Abstract
The utility model provides an aluminium ingot cooling system, including cooler bin and circulative cooling system. An upper spray pipe, a lower spray pipe and a first filter screen are arranged in the cooling box, a through window is arranged in the middle of the cooling box, a conveying belt penetrates through the through window, and an upper spray pipe frame and a lower spray pipe frame are respectively arranged below the conveying belt; the first filter screen is clamped below the lower spray pipe; the lower end of the side surface of the cooling box is provided with a cooling water outlet, the upper end of the side surface of the cooling box is provided with a steam outlet, and an exhaust fan is arranged in the steam outlet; the circulating cooling system comprises a clean water source box, a water pump, a heat exchange box, a coiled pipe and a domestic water tank, wherein the clean water source box is respectively connected with the water pump and the heat exchange box through water pipes; the coiled pipe is positioned in the heat exchange box, one end of the coiled pipe is hermetically connected with the cooling water outlet and the steam outlet, and the other end of the coiled pipe is hermetically connected with the water pump through a water pipe.
Description
Technical Field
The utility model relates to an aluminium ingot casting production field especially relates to an aluminium ingot cooling system.
Background
In the process of preparing the aluminum alloy material, firstly, a smelting furnace is used for smelting aluminum blocks into molten aluminum, the molten aluminum is injected into an aluminum ingot mold cavity through an ingot casting machine for cooling and molding, and finally, the molded aluminum ingot is taken out of the mold and stacked into a stack. In the process of injecting molten aluminum into an aluminum ingot mold cavity through an ingot casting machine for cooling and molding, a plurality of spraying nozzles are arranged above the aluminum ingot mold, and the aluminum ingot is cooled by water at the spraying positions of the spraying nozzles, but a large amount of water vapor is inevitably generated in the process, so that the temperature in a production work area is increased, and the long-time work of workers is not facilitated; the temperature of the sprayed water rises, so that the water is not beneficial to cyclic utilization, and water resource waste is caused and needs to be improved; in addition, the residue on the aluminum ingot washed after spraying is deposited in the water tank, which is easy to cause blockage.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides an aluminium ingot cooling system.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an aluminum ingot cooling system comprises a cooling box and a circulating cooling system.
An upper spray pipe, a lower spray pipe and a first filter screen are arranged in the cooling box, the cooling box comprises a top surface, a bottom surface, a left side surface and a right side surface which are opposite, a passing window is arranged at the middle part opposite position of the left side surface and the right side surface, a conveyor belt penetrates through the passing window, the upper spray pipe is arranged above the conveyor belt in a support mode, the spray direction of the upper spray pipe faces the conveyor belt, and the lower spray pipe is arranged below the conveyor belt in a support mode, the spray direction of the lower spray pipe faces the conveyor belt; the first filter screen is clamped below the lower spray pipe; the lower side of the right side face is provided with a cooling water lead-out port, the upper side of the right side face is provided with a steam lead-out port, and an exhaust fan for extracting steam is arranged in the steam lead-out port.
The circulating cooling system comprises a cleaning water source box, a water pump, a heat exchange box, a coiled pipe and a domestic water tank, wherein the cleaning water source box is connected with the water pump in a sealing mode through a water pipe, the water pump is connected with the upper spray pipe and the lower spray pipe in a sealing mode through a water pipe, the cleaning water source box is connected with the heat exchange box in a sealing mode through a water pipe, the heat exchange box is connected with the domestic water tank in a sealing mode through a water pipe, the coiled pipe is arranged in the heat exchange box and comprises an inlet end and an outlet end, the inlet end is connected with the cooling water outlet and the steam outlet in a sealing mode through a water pipe, and the outlet end is connected with the water pump in a sealing mode through a water pipe.
Preferably, a blowing fan for blowing up the cooling box is arranged on the top surface.
Preferably, the bottom surface is provided with a sludge removing opening for cleaning sediments in the cooling box, and the sludge removing opening is provided with a first valve.
Preferably, a second filter screen is arranged at the cooling water outlet.
Preferably, be equipped with first filter screen dismouting mouth on the right flank, first filter screen dismouting mouthful outside is equipped with sealing baffle, sealing baffle with first filter screen fixed connection.
Preferably, the through window is provided with a splash-proof rubber curtain.
Preferably, a plurality of dispersion nozzles are respectively distributed on the upper spray pipe and the lower spray pipe.
Preferably, the domestic water tank is hermetically connected with the lower right part of the heat exchange tank through a water pipe, and the domestic water tank is hermetically connected with the lower right part of the heat exchange tank through a water pipe.
Preferably, a second valve is arranged at the joint of the clean water source tank and the heat exchange tank; a third valve is arranged at the joint of the heat exchange box and the domestic water tank; and a fourth valve is arranged at the joint of the cleaning water source box and the water pump.
Preferably, the domestic water tank is provided with a domestic water outlet, and a fifth valve is arranged at the domestic water outlet.
Compared with the prior art, the beneficial effects of the utility model are that: through the circulating cooling system, on one hand, water resources are saved, and on the other hand, the sewage discharge amount is reduced; the spraying is carried out simultaneously from the upper and lower directions, so that the cooling effect is better; by applying the steam outlet and the exhaust fan, hot steam generated during spray cooling can be extracted in a centralized manner and cooled through the heat exchange box, so that the influence of hot steam on the working environment is avoided; the filter screen can filter residues generated in the cooling process, and avoids the blockage of a cooling water outlet when cooling water is recycled; utilize clean water source to carry out the water bath cooling to the cooling water in heat exchange box, the cooling effect is good, and the hot water after the heat exchange can turn into domestic water, can further the energy saving.
Drawings
Fig. 1 is a schematic structural diagram of an aluminum ingot cooling system of the present invention.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an aluminum ingot cooling system according to the present invention. As shown in FIG. 1, the utility model provides an aluminum ingot cooling system, which comprises a cooling box 1 and a circulating cooling system.
An upper spray pipe 2, a lower spray pipe 3 and a first filter screen 4 are arranged in the cooling box 1, the cooling box 1 comprises a top surface 101, a bottom surface 102, a left side surface 103 and a right side surface 104 which are opposite, a through window 105 is arranged at the middle part of the left side surface 103 and the right side surface 104, a conveyor belt 5 penetrates through the through window 105, the upper spray pipe 2 is erected above the conveyor belt 5, the spray direction of the upper spray pipe faces the conveyor belt 5, and the lower spray pipe 3 is erected below the conveyor belt 5, and the spray direction of the lower spray pipe faces the conveyor belt 5; the first filter screen 4 is clamped below the lower spray pipe 3; a cooling water outlet 106 is provided on the lower side of the right side surface 104, a steam outlet 107 is provided on the upper side of the right side surface 104, and an exhaust fan 108 for extracting steam is provided in the steam outlet 107.
The circulative cooling system includes cleaning water source case 6, water pump 7, heat exchange box 8, coiled pipe 9 and domestic water tank 10, cleaning water source case 6 leads to pipe and water pump 7 sealing connection, water pump 7 passes through the water pipe respectively with last shower 2 and shower 3 sealing connection down, cleaning water source case 6 leads to pipe and heat exchange box 8 sealing connection, heat exchange box 8 leads to pipe and domestic water tank 10 sealing connection, coiled pipe 9 sets up in heat exchange box 8, coiled pipe 9 includes entry end 91 and exit end 92, entry end 91 leads to pipe respectively with cooling water outlet 106 and steam outlet 107 sealing connection, exit end 92 leads to pipe and water pump 7 sealing connection.
In the production process of the aluminum ingot, the aluminum ingot passes through the through window 105 of the cooling box 1 along with the conveyor belt 5 and enters the cooling box 1, the water pump 7 pumps cold water in the clean water source box 6 and sprays cooling water to the upper surface and the lower surface of the conveyor belt 5 through the upper spray pipe 2 and the lower spray pipe 3 respectively to cool the aluminum ingot, and the cooling effect is better after all-dimensional spray cooling; the used cooling water is accumulated below the cooling box 1 through a first filter screen 4, the first filter screen 4 is used for filtering residue fragments generated in the cooling process, then the used cooling water is led out through a cooling water outlet 106 and enters a coil pipe 9, hot steam generated in the cooling process is pumped into a steam outlet 107 through an exhaust fan 108 and mixed with the cooling water led out from the cooling water outlet 106 through a water pipe to enter the coil pipe 9, the coil pipe 9 conducts heat transfer with the cleaning water led into the heat exchange box 8 from the cleaning water source box 6 in the heat exchange box 8 to further reduce the temperature, and the cooled cooling water is recycled through a water pump 7; the clean water source after heat exchange in the heat exchange box 8 is introduced into the domestic water tank 10, the domestic water tank 10 has a heat preservation function, heat dissipation cannot be caused after hot water is counted in the domestic water tank 10, and water in the domestic water tank 10 can be used for bathing in a dining room or a bathing room; the consumption of energy consumed by using hot water in life can be reduced, and the energy-saving and environment-friendly effects are achieved.
Preferably, the top surface 101 is provided with a blowing fan 11 for blowing air toward the inside of the cooling box 1. The blast fan 11 is used for blowing the outside air drum into the cooling box 1, and reduces the temperature in the cooling box 1, thereby improving the cooling effect.
Preferably, the bottom surface 102 is provided with a sludge removal opening 109 for cleaning deposits in the cooling tank 1, and the sludge removal opening is provided with the first valve 12. The silt removing opening 109 is used for discharging cooling water in the cooling box 1 when the cooling water cannot be used continuously, meanwhile, small residues which cannot be filtered by the first filter screen 4 deposited at the bottom of the cooling box 1 can be clearly removed, the inside of the cooling box 1 is clean and tidy, and the first valve 12 is used for controlling the opening and closing of the silt removing opening 109.
Preferably, a second filter screen 13 is disposed at the cooling water outlet 106. The second filter 13 is used to prevent fine residues at the bottom of the cooling tank 1 and in the cooling water from being led out from the cooling water outlet 106, thereby preventing the water pipe from being blocked.
Preferably, a first filter screen dismounting and mounting opening 110 is formed in the right side surface 104, a sealing baffle plate 111 is arranged outside the first filter screen dismounting and mounting opening 110, and the sealing baffle plate 111 is fixedly connected with the first filter screen 4; the first filter screen 4 is taken out of the cooling box 1 conveniently, and residues and debris filtered on the first filter screen 4 are removed from the cooling box 1; and the sealing baffle 111 can seal the first filter screen dismounting opening 110 when being convenient for taking out the first filter screen 4, thereby avoiding the cooling water from overflowing.
Preferably, the pass-through window 105 is provided with a splash-proof rubber curtain 112; the splash-proof rubber curtain 112 is used for preventing the sprayed cooling water from splashing out of the cooling box 1 through the window 105 to pollute the working environment.
Preferably, a plurality of dispersion nozzles 201 are respectively distributed on the upper spray pipe 2 and the lower spray pipe 3; can spray out the more diffusion of cooling water, can the omnidirectional spray to conveyer belt 5 on, make and spray the effect better.
Preferably, the domestic water tank 10 is hermetically connected to the lower right portion of the heat exchange tank 8 through a water pipe so that a clean water source can be conveniently poured into the heat exchange tank 8, and the domestic water tank 10 is hermetically connected to the lower right portion of the heat exchange tank 8 through a water pipe so that water heated by heat exchange can be conveniently led out from the heat exchange tank 8.
Preferably, a second valve 14 is arranged at the joint of the cleaning water source tank 6 and the heat exchange tank 8, and can control the amount of cold water injected into the heat exchange tank 8; a third valve 15 is arranged at the joint of the heat exchange box 8 and the domestic water tank 10, so that the water in the heat exchange box 8 is prevented from directly flowing into the domestic water tank 10 when the heat exchange is not carried out; the fourth valve 16 is arranged at the joint of the cleaning water source tank 6 and the water pump 7, the quantity of cold water output from the cleaning water source tank 6 to the water pump 7 can be controlled, the fourth valve 16 can be directly closed under the condition that cooling water is enough, and water source waste is avoided.
Preferably, the domestic water tank 10 is provided with a domestic water outlet 1001, the domestic water outlet 1001 is used for taking out hot water from the domestic water tank 10 when in use, and a fifth valve 1002 is arranged at the domestic water outlet 1001 and is used for controlling the flow of the hot water in the domestic water tank 10.
From the above, the aluminum ingot cooling system of the utility model, through the circulating cooling system, on one hand, saves water resources and on the other hand, reduces the discharge capacity; the spraying is carried out simultaneously from the upper and lower directions, so that the cooling effect is better; by applying the steam outlet and the exhaust fan, hot steam generated during spray cooling can be extracted in a centralized manner and cooled through the heat exchange box, so that the influence of hot steam on the working environment is avoided; the filter screen can filter residues generated in the cooling process, and avoids the blockage of a cooling water outlet when cooling water is recycled; utilize clean water source to carry out the water bath cooling to the cooling water in heat exchange box, the cooling effect is good, and the hot water after the heat exchange can turn into domestic water, can further the energy saving.
The present invention has been described in relation to the above embodiments, which are only examples for implementing the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, all changes and modifications which do not depart from the spirit and scope of the present invention are deemed to fall within the scope of the present invention.
Claims (9)
1. An aluminum ingot cooling system, characterized in that: comprises a cooling box and a circulating cooling system;
an upper spray pipe, a lower spray pipe and a first filter screen are arranged in the cooling box, the cooling box comprises a top surface, a bottom surface, a left side surface and a right side surface which are opposite, a passing window is arranged at the middle part opposite position of the left side surface and the right side surface, a conveyor belt penetrates through the passing window, the upper spray pipe is arranged above the conveyor belt in a support mode, the spray direction of the upper spray pipe faces the conveyor belt, and the lower spray pipe is arranged below the conveyor belt in a support mode, the spray direction of the lower spray pipe faces the conveyor belt; the first filter screen is clamped below the lower spray pipe; a cooling water outlet is formed in the lower side of the right side surface, a steam outlet is formed in the upper side of the right side surface, and an exhaust fan for extracting steam is arranged in the steam outlet;
the circulating cooling system comprises a cleaning water source box, a water pump, a heat exchange box, a coiled pipe and a domestic water tank, wherein the cleaning water source box is connected with the water pump in a sealing mode through a water pipe, the water pump is connected with the upper spray pipe and the lower spray pipe in a sealing mode through a water pipe, a plurality of dispersion nozzles are distributed on the upper spray pipe and the lower spray pipe respectively, the cleaning water source box is connected with the heat exchange box in a sealing mode through a water pipe, the heat exchange box is connected with the domestic water tank in a sealing mode through a water pipe, the coiled pipe is arranged in the heat exchange box and comprises an inlet end and an outlet end, the inlet end is connected with a cooling water outlet and a steam outlet in a sealing mode through a water pipe, and the outlet end is connected with the water pump in a sealing mode through a water pipe.
2. The aluminum ingot cooling system of claim 1, wherein: and the top surface is provided with a blowing fan used for blowing the cooling box.
3. The aluminum ingot cooling system of claim 1, wherein: the bottom surface is provided with a sludge removing opening used for cleaning sediments in the cooling box, and the sludge removing opening is provided with a first valve.
4. The aluminum ingot cooling system of claim 1, wherein: and a second filter screen is arranged at the cooling water outlet.
5. The aluminum ingot cooling system of claim 1, wherein: be equipped with first filter screen dismouting mouth on the right flank, first filter screen dismouting mouthful outside is equipped with sealing baffle, sealing baffle with first filter screen fixed connection.
6. The aluminum ingot cooling system of claim 1, wherein: the anti-splashing rubber curtain is arranged on the pass-through window.
7. The aluminum ingot cooling system of claim 1, wherein: the domestic water tank is hermetically connected with the right lower part of the heat exchange tank through a water pipe.
8. The aluminum ingot cooling system of claim 1, wherein: a second valve is arranged at the joint of the clean water source box and the heat exchange box; a third valve is arranged at the joint of the heat exchange box and the domestic water tank; and a fourth valve is arranged at the joint of the cleaning water source box and the water pump.
9. The aluminum ingot cooling system of claim 1, wherein: the domestic water tank is provided with a domestic water outlet, and a fifth valve is arranged at the domestic water outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822147862.3U CN210387487U (en) | 2018-12-20 | 2018-12-20 | Aluminum ingot cooling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822147862.3U CN210387487U (en) | 2018-12-20 | 2018-12-20 | Aluminum ingot cooling system |
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| Publication Number | Publication Date |
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| CN210387487U true CN210387487U (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822147862.3U Active CN210387487U (en) | 2018-12-20 | 2018-12-20 | Aluminum ingot cooling system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112157250A (en) * | 2020-09-06 | 2021-01-01 | 江先庆 | Casting system for producing small castings |
| CN112296280A (en) * | 2020-11-04 | 2021-02-02 | 湖南中联志远车轮有限公司 | Cooling device is used in aluminium ingot production |
| CN112453381A (en) * | 2020-10-26 | 2021-03-09 | 王兴 | Automatic production method of aluminum alloy ingot |
| CN112570667A (en) * | 2020-12-08 | 2021-03-30 | 苏强 | Casting mold frame |
| CN113000801A (en) * | 2021-03-31 | 2021-06-22 | 成渝钒钛科技有限公司 | High-pulling-speed casting blank cooling device of steel-making casting machine and using method thereof |
| CN113266998A (en) * | 2021-06-30 | 2021-08-17 | 中国有色（沈阳）冶金机械有限公司 | Drum-type high-temperature material cooling system |
| CN114210963A (en) * | 2021-11-30 | 2022-03-22 | 贵州华星冶金有限公司 | Antimony ingot production system and antimony metal smelting blast furnace thereof |
| CN115138813A (en) * | 2022-08-16 | 2022-10-04 | 眉山市博眉启明星铝业有限公司 | Aluminum ingot mould circulative cooling system |
-
2018
- 2018-12-20 CN CN201822147862.3U patent/CN210387487U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112157250A (en) * | 2020-09-06 | 2021-01-01 | 江先庆 | Casting system for producing small castings |
| CN112453381A (en) * | 2020-10-26 | 2021-03-09 | 王兴 | Automatic production method of aluminum alloy ingot |
| CN112296280A (en) * | 2020-11-04 | 2021-02-02 | 湖南中联志远车轮有限公司 | Cooling device is used in aluminium ingot production |
| CN112570667A (en) * | 2020-12-08 | 2021-03-30 | 苏强 | Casting mold frame |
| CN113000801A (en) * | 2021-03-31 | 2021-06-22 | 成渝钒钛科技有限公司 | High-pulling-speed casting blank cooling device of steel-making casting machine and using method thereof |
| CN113000801B (en) * | 2021-03-31 | 2022-07-15 | 成渝钒钛科技有限公司 | High-pulling-speed casting blank cooling device of steel-making casting machine and using method thereof |
| CN113266998A (en) * | 2021-06-30 | 2021-08-17 | 中国有色（沈阳）冶金机械有限公司 | Drum-type high-temperature material cooling system |
| CN114210963A (en) * | 2021-11-30 | 2022-03-22 | 贵州华星冶金有限公司 | Antimony ingot production system and antimony metal smelting blast furnace thereof |
| CN114210963B (en) * | 2021-11-30 | 2023-02-24 | 贵州华星冶金有限公司 | Antimony ingot production system and antimony metal smelting blast furnace thereof |
| CN115138813A (en) * | 2022-08-16 | 2022-10-04 | 眉山市博眉启明星铝业有限公司 | Aluminum ingot mould circulative cooling system |
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