CN107999715A - One kind is based on environment-friendly type aluminium ingot water circulation cooling device - Google Patents

One kind is based on environment-friendly type aluminium ingot water circulation cooling device Download PDF

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Publication number
CN107999715A
CN107999715A CN201810029076.5A CN201810029076A CN107999715A CN 107999715 A CN107999715 A CN 107999715A CN 201810029076 A CN201810029076 A CN 201810029076A CN 107999715 A CN107999715 A CN 107999715A
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China
Prior art keywords
water
tank
supply
aluminium ingot
pipe
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Application number
CN201810029076.5A
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CN107999715B (en
Inventor
周桂俊
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Foshan Guangtong Metal Technology Co ltd
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Tongling Tengfa Aluminum Products Processing LLC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/005Casting ingots, e.g. from ferrous metals from non-ferrous metals

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Filtration Of Liquid (AREA)

Abstract

The invention discloses one kind to be based on environment-friendly type aluminium ingot water circulation cooling device, is related to water recirculation refrigerating technology field.Including upper conveyor belt, lower conveyer belt, the shaping band top of upper conveyor belt is provided with some second spray heads, and the 4th water-supply-pipe is connected with a water tank, cooler bin respectively;Water tank is connected with cooler bin, and cooler bin is connected with the first tank, and the bottom of the first tank is fixed with an inclined plate, and scraper plate is provided with the first tank, and the bottom of the first tank offers decontamination mouth;Some filter hole are evenly arranged with partition plate.The present invention is cooled down by the first spray head, the second spray head aluminium ingot that the completed belt to upper conveyor belt, shaping take respectively, cooling water is recycled to the first tank, the water of first tank cools down the aluminium ingot in lower conveyer belt, good cooling results, demolding rate is high, and cooling water is through supercooling, precipitation, it is delivered to cooler bin, recycle, save water resource, realize energy saving and environment friendly production.

Description

One kind is based on environment-friendly type aluminium ingot water circulation cooling device
Technical field
The invention belongs to water recirculation refrigerating technology field, is filled more particularly to one kind based on environment-friendly type aluminium ingot water circulating cooling Put.
Background technology
Aluminium ingot machines are the important technological equipments that aluminium smelter enterprise forms final products, the even running of equipment and are filled Mechanical efficiency is waved in distribution, is the primary condition for ensureing daily production requirement.The temperature of molten aluminum is 700 during aluminium electroloysis ingot casting DEG C or so, the excessive demolding rate that will directly influence aluminium ingot of temperature of aluminium ingot cooling water, aluminium ingot needs quick cooling with demoulding It can preferably ensure smoothly completing for follow-up work, therefore, need substantial amounts of cooling water in aluminium ingot production.
Continuous casting machine water circulating cooling of the water supply pump from water cooling pond by cooling water by pipeline to casting workshop System, by the water in casting machine bosh, cools down aluminium ingot.Foundry is in order to ensure production, it has to takes The method that cooling water directly discharges, water circulation use in sink, the grain slag that cooling aluminium ingot produces easily block pipeline, influence to circulate The service life of water pump and pipeline, causes the waste and environmental pollution of water resource, improves the cost of production aluminium ingot, water trough inner water Recycling, water temperature rise, and bad to the cooling effect of aluminium ingot, large error occurs in the appearance and size of aluminium ingot, therefore it provides one Kind is based on environment-friendly type aluminium ingot water circulation cooling device, solves the above problems.
The content of the invention
It is an object of the invention to provide one kind to be based on environment-friendly type aluminium ingot water circulation cooling device, by holding on the conveyor belt Spray head is provided with, lower end is provided with the second tank, the first tank, and spray head is provided with water by cooler bin, and is recycled to Tank, cooler bin, by spray head, the first tank cool down aluminium ingot, and by the first tank absorb workshop in dust, Precipitation filtering cooling water, solves the problems, such as water resource waste and environmental pollution in existing aluminium ingot manufacturing process.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions:
The present invention is based on environment-friendly type aluminium ingot water circulation cooling device, including upper conveyor belt, lower conveyer belt for one kind, it is described on The shaping band top of conveyer belt is provided with some second spray heads, wherein, second spray head is connected with the 4th water-supply-pipe, The water inlet end of 4th water-supply-pipe is connected with a water tank, and the water outlet of the 4th water-supply-pipe is connected with a cooler bin;Institute State water tank by the second water-supply-pipe with the water outlet of cooler bin to be connected, one second gravel layer, institute are provided with the water tank The lower end for stating water tank offers one second decontamination mouth;The upper end of the cooler bin is provided with a filter frame, the cooler bin Some baffle plates are fixed with inner wall side by side;Wherein, the first gravel layer, filter screen are provided with the filter frame;The cooling The water inlet of case is connected by the first water-supply-pipe with the water outlet of one first tank, and the water outlet of the cooler bin passes through Two water-supply-pipes are connected with the water inlet of the first tank;Wherein, the bottom of first tank is fixed with an inclined plate, described First tank includes water storage cavity, purify cavity, is provided with one and the matched scraper plate of inclined plate in first tank, and described the One tank is connected with a radiator, and a water-thermometer is provided with first tank, is provided with first tank Some cooling tubes, the bottom of first tank offer one first decontamination mouth;Wherein, between the water storage cavity, purify cavity A partition plate is fixed with, some filter hole are evenly arranged with the partition plate, one second water storage is fixed with one surface of partition plate Pond, the feed water inlet of second tank are connected by the 3rd water-supply-pipe with one first spray head, the first spray head position In the top of the completed belt of upper conveyor belt.
Further, the scraper plate is wedge structure, and two sides of the scraper plate are respectively and fixedly provided with a push rod.
Further, the angle of the inclined plate and horizontal plane is 15~45 degree;The partition plate is arranged at the one end of inclined plate, The first decontamination mouth is arranged at the side of water storage cavity.
Further, it is provided with strainer in the filter hole of the partition plate.
Further, second tank is arranged in water storage cavity;The bottom of second tank is provided with absorption Layer, the adsorption layer is gravel layer or sand stone layer;Second tank is connected with the purify cavity of the first tank.
Further, the side of first tank offers water outlet;It is provided with the purify cavity and water outlet Position be engaged corresponding first filter block, first filter block is filtering sponge or screen mat.
Further, first water-supply-pipe, the second water-supply-pipe, the 3rd water-supply-pipe, the side of the 4th water-supply-pipe are respectively provided with There is water valve.
Further, the height of the first tank inner storing water is higher than 2~3cm of lower conveyer belt.
Further, the 4th water-supply-pipe is provided with one second filter block, second filtering with water tank connecting place Block is filtering sponge or screen mat.
The invention has the advantages that:
1st, the present invention passes through the first spray head, the second spray head aluminium that the completed belt to upper conveyor belt, shaping take respectively Ingot is cooled down, and cooling water is recycled to the first tank, and the water of the first tank cools down the aluminium ingot in lower conveyer belt, cold But effect is good, and demolding rate is high, and cooling water is delivered to cooler bin, recycles, save water resource, realize section through supercooling, precipitation Can environment-friendly type production.
2nd, the present invention casts the environment in workshop by the Water warfare in the first tank, absorbs the ash in casting workshop Dirt, by impurity, ash fall to inclined plate, is discharged impurity by scraper plate, improves the air quality in workshop, avoids air dirty Dye, realizes that environmental protection economical produces.
Certainly, implement any of the products of the present invention and do not necessarily require achieving all the advantages described above at the same time.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, embodiment will be described below required Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached Figure.
Fig. 1 is the structure diagram of the invention based on environment-friendly type aluminium ingot water circulation cooling device;
Fig. 2 is the structure diagram of the first tank in the present invention;
Fig. 3 is the structural front view of Fig. 2;
Fig. 4 is along the sectional structure chart of line A-A in Fig. 3;
Fig. 5 is the structure top view of Fig. 2;
Fig. 6 is along the sectional structure chart of line B-B in Fig. 5;
In attached drawing, parts list represented by the reference numerals is as follows:
1- upper conveyor belts, 2- cooler bins, the first water-supply-pipes of 3-, the first tanks of 4-, the second tanks of 5-, 6- water tanks, 7- radiators, 8- water-thermometers, 9- scraper plates, 10- partition plates, 101- lower conveyer belts, the first gravel layers of 201-, 202- filter screens, 203- Filter frame, 204- baffle plates, the second water-supply-pipes of 301-, the 3rd water-supply-pipes of 302-, the 4th water-supply-pipes of 303-, 401- cooling tubes, 402- water storage cavities, 403- inclined plates, 404- first decontaminate mouth, the first filter blocks of 405-, 406- purify cavities, 501- adsorption layers, 502- First spray head, 503- feed water inlets, the second filter blocks of 601-, the second spray heads of 602-, the second gravel layers of 603-, 604- second are removed Dirty mouth, 901- push rods, 1001- filter hole.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained all other without creative efforts Embodiment, belongs to the scope of protection of the invention.
In the description of the present invention, it is to be understood that term " perforate ", " on ", " under ", " thickness ", " top ", " in ", Indicating position or the position relationship such as " length ", " interior ", " surrounding ", are for only for ease of the description present invention and simplify description, without It is that the component of instruction or hint meaning or element must have specific orientation, with specific azimuth configuration and operation, therefore not It is understood that as limitation of the present invention.
Please refer to Fig.1 shown in -6, the present invention is based on environment-friendly type aluminium ingot water circulation cooling device, including upper conveyor belt for one kind 1st, lower conveyer belt 101, the shaping band top of upper conveyor belt 1 are provided with some second spray heads 602, wherein, the second spray head 602 It is connected with the 4th water-supply-pipe 303, the water inlet end of the 4th water-supply-pipe 303 is connected with a water tank 6, and the 4th water-supply-pipe 303 goes out Water end (W.E.) is connected with a cooler bin 2;Water tank 6 is connected by the second water-supply-pipe 301 with the water outlet of cooler bin 2, is set in water tank 6 One second gravel layer 603 is equipped with, the lower end of water tank 6 offers one second decontamination mouth 604;The upper end of cooler bin 2 is provided with one Filter frame 203, is fixed with some baffle plates 204 on the inner wall of cooler bin 2 side by side;Wherein, the first gravel is provided with filter frame 203 Rock layers 201, filter screen 202;The water inlet of cooler bin 2 is connected by the first water-supply-pipe 3 with the water outlet of one first tank 4 Logical, the water outlet of cooler bin 2 is connected by the second water-supply-pipe 301 with the water inlet of the first tank 4;Wherein, the first water storage The bottom in pond 4 is fixed with an inclined plate 403, and the feed water inlet 503 of the second tank 5 passes through the 3rd water-supply-pipe 302 and one first spray First 502 are connected, and the first spray head 502 is located at the top of the completed belt of upper conveyor belt 1, the first water-supply-pipe 3, the second water-supply-pipe 301st, the 3rd water-supply-pipe 302, the side of the 4th water-supply-pipe 303 are both provided with water valve.The height of first tank, 4 inner storing water is higher than 101 2~3cm of lower conveyer belt.4th water-supply-pipe 303 is provided with one second filter block 601, the second filtering with 6 connecting place of water tank Block 601 is filtering sponge or screen mat, and cooling water circulation utilizes, and good cooling results, using water wisely, realizes the reasonable of water resource Using.
Wherein as shown in figures 2-6, be provided with one and the matched scraper plate 9 of inclined plate 403 in the first tank 4, inclined plate 403 with The angle of horizontal plane is 15~45 degree;Partition plate 10 is arranged at the one end of inclined plate 403, and the first decontamination mouth 404 is arranged at water storage cavity 402 side, scraper plate 9 are wedge structure, and two sides of scraper plate 9 are respectively and fixedly provided with a push rod 901, easy to by the first tank 4 The impurity of precipitation is removed.
Wherein as shown in Figure 2,4, the first tank 4 includes water storage cavity 402, purify cavity 406, and the first tank 4 and one dissipates Hot device 7 is connected, and a water-thermometer 8 is provided with the first tank 4, is provided with some cooling tubes 401 in the first tank 4, and first The bottom of tank 4 offers one first decontamination mouth 404;Wherein, a partition plate is fixed between water storage cavity 402, purify cavity 406 10, some filter hole 1001 are evenly arranged with partition plate 10, and one second tank 5, partition plate 10 are fixed with 10 1 surface of partition plate Filter hole 1001 in be provided with strainer, the second tank 5 is arranged in water storage cavity 402;The bottom of second tank 5 is provided with Adsorption layer 501, adsorption layer 501 are gravel layer or sand stone layer;Second tank 5 is connected with the water storage cavity 402 of the first tank 4 Logical, the side of the first tank 4 offers water outlet;Be provided with purify cavity 406 be engaged with the position of water outlet it is corresponding First filter block 405, the first filter block 405 are filtering sponge or screen mat, and the first tank 4 recycles cooling water, and The impurity in workshop is absorbed, realizes that environmental protection economical produces.
Pass through the first spray head 502, the second spray head 602 aluminium ingot that the completed belt to upper conveyor belt 1, shaping take respectively Cooled down, cooling water is recycled to the first tank 4, and the water of the first tank 4 is cold to the aluminium ingot progress in lower conveyer belt 101 But, good cooling results, demolding rate are high, and cooling water is delivered to cooler bin 2, recycles, save water resource through supercooling, precipitation, Realize energy saving and environment friendly production, according in line water cooling aluminium ingot, aluminium ingot per ton about needs 2.5 tons of water to be cooled down, daily casting It is about 400 tons to make workshop aluminium ingot yield, and daily 1000 tons of waste water resource, yearly consumption is about 1,100,000 yuan of RMB, now uses and follows Ring water cooling aluminium ingot, it is only necessary to increase pump motor 6 it is small when or so, if five 30 kilowatt motors, yearly consumption is about 240,000.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means At least one implementation of the present invention is contained in reference to the embodiment or example particular features, structures, materials, or characteristics described In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example. Moreover, particular features, structures, materials, or characteristics described can close in any one or more embodiments or example Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help and illustrates the present invention.Preferred embodiment is not detailed All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification, It can make many modifications and variations.This specification is chosen and specifically describes these embodiments, is in order to preferably explain the present invention Principle and practical application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and its four corner and equivalent.

Claims (9)

1. one kind is based on environment-friendly type aluminium ingot water circulation cooling device, including upper conveyor belt (1), lower conveyer belt (101), its feature exist In:
The shaping band top of the upper conveyor belt (1) is provided with some second spray heads (602),
Wherein, second spray head (602) is connected with the 4th water-supply-pipe (303), the water inlet of the 4th water-supply-pipe (303) End is connected with a water tank (6), and the water outlet of the 4th water-supply-pipe (303) is connected with a cooler bin (2);
The water tank (6) is connected by the second water-supply-pipe (301) with the water outlet of cooler bin (2), is set in the water tank (6) One second gravel layer (603) is equipped with, the lower end of the water tank (6) offers one second decontamination mouth (604);
The upper end of the cooler bin (2) is provided with a filter frame (203), the cooler bin (2) if inner wall on be fixed with side by side Dry baffle plate (204);
Wherein, the first gravel layer (201), filter screen (202) are provided with the filter frame (203);
The water inlet of the cooler bin (2) is connected by the first water-supply-pipe (3) with the water outlet of one first tank (4), institute The water outlet for stating cooler bin (2) is connected by the second water-supply-pipe (301) with the water inlet of the first tank (4);
Wherein, the bottom of first tank (4) is fixed with an inclined plate (403), and first tank (4) includes water storage cavity (402), purify cavity (406), first tank (4) is interior to be provided with one and inclined plate (403) matched scraper plate (9), described First tank (4) is connected with a radiator (7), is provided with a water-thermometer (8) in first tank (4), and described first Some cooling tubes (401) are installed, the bottom of first tank (4) offers one first decontamination mouth in tank (4) (404);
Wherein, a partition plate (10) is fixed between the water storage cavity (402), purify cavity (406), is uniformly set on the partition plate (10) Some filter hole (1001) are equipped with, one second tank (5), second tank are fixed with (10) one surface of partition plate (5) feed water inlet (503) is connected by the 3rd water-supply-pipe (302) with one first spray head (502), first spray head (502) it is located at the top of the completed belt of upper conveyor belt (1).
2. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that the scraper plate (9) it is wedge structure, two sides of the scraper plate (9) are respectively and fixedly provided with a push rod (901).
3. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that:
The inclined plate (403) and the angle of horizontal plane are 15~45 degree;
The partition plate (10) is arranged at the one end of inclined plate (403), and the first decontamination mouth (404) is arranged at water storage cavity (402) Side.
4. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that the partition plate (10) strainer is provided with filter hole (1001).
5. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that:
Second tank (5) is arranged in water storage cavity (402);
The bottom of second tank (5) is provided with adsorption layer (501), and the adsorption layer (501) is gravel layer or sand stone layer;
Second tank (5) is connected with the water storage cavity (402) of the first tank (4).
6. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that:
The side of first tank (4) offers water outlet;
It is provided with the purify cavity (406) and is engaged corresponding first filter block (405) with the position of water outlet, described first Filter block (405) is filtering sponge or screen mat.
7. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that described first Water-supply-pipe (3), the second water-supply-pipe (301), the 3rd water-supply-pipe (302), the side of the 4th water-supply-pipe (303) are both provided with water valve.
8. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that described first The height of tank (4) inner storing water is higher than (101) 2~3cm of lower conveyer belt.
9. one kind according to claim 1 is based on environment-friendly type aluminium ingot water circulation cooling device, it is characterised in that the described 4th Water-supply-pipe (303) is provided with one second filter block (601) with water tank (6) connecting place, and second filter block (601) is filtering Sponge or screen mat.
CN201810029076.5A 2018-01-12 2018-01-12 Water circulation cooling device based on environment-friendly aluminum ingot Active CN107999715B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN204262303U (en) * 2014-11-27 2015-04-15 佛山市巨亚铝业有限公司 A kind of Aluminium ingot mould cooling device
CN204867373U (en) * 2015-08-01 2015-12-16 宁波天业精密铸造有限公司 Cooling device for foundry goods
CN205324379U (en) * 2016-02-01 2016-06-22 山东山尔铝业有限公司 Aluminium prduct process uses high -efficient cooling device
WO2017113091A1 (en) * 2015-12-29 2017-07-06 陈金泉 Cooling apparatus for aluminum ingot
CN206474512U (en) * 2017-02-13 2017-09-08 江苏谷盛能源有限公司 A kind of circulated sprinkling cooler bin
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Publication number Priority date Publication date Assignee Title
CN202902724U (en) * 2012-10-19 2013-04-24 嘉兴奥亿普数据电缆有限公司 Cooling water circulating device
CN204262303U (en) * 2014-11-27 2015-04-15 佛山市巨亚铝业有限公司 A kind of Aluminium ingot mould cooling device
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