A kind of cable coiling machine and its winding method
Technical field
The invention belongs to cable coiling technical fields, and in particular to a kind of cable coiling machine and its winding method.
Background technique
In daily life, people usually can be by a very long electric wire around rolling, in order to the storage of electric wire.For electricity
For line manufacturer, last procedure of electric wire factory is exactly to carry out coiling to an electric wire, is then lashed.
For coiling machine majority currently on the market using single roller coiling, coiling efficiency is lower, and goes out for during coiling
The problems such as existing broken string, winding, can only be eliminated by maintenance shut-downs, limit and produce continuity.In addition, it is existing around
Volume machine cannot carry out simultaneously coiling and lash work, this makes production process elongated, improves production cost.
Summary of the invention
The purpose of the present invention is to provide a kind of cable coiling machine and its winding methods.
A kind of cable coiling machine of the present invention, including rack components, power device, around cable device, conveyer of tying band, row's cable
Device and two-way non-return device.The rack components includes the first mounting plate, the second mounting plate and bottom plate.First peace
Loading board and the second mounting plate are each attached on horizontally disposed bottom plate.
The power device includes driving motor, duplex chain wheel, driven sprocket, chain, driving shaft, driven shaft, clutch
Device and handle.Described is actively pivotally supported on the first mounting plate and the second mounting plate.Two driven shafts are supported on the second peace
In loading board.The driving motor is fixed on bottom plate.The output shaft of driving motor and one end of driving shaft are fixed.Driving shaft
The other end is fixed with handle.The duplex chain wheel is fixed on driving shaft.Two driven sprockets lead to respectively with two driven shafts
Cross clutch connection.Two drive sprockets in duplex chain wheel pass through chain with two driven sprockets respectively and connect.
The two-way non-return device includes rectangle gear, swing rod and steering engine.The output shaft of steering engine and the inner end of swing rod are solid
It is fixed.There are two two-way non-return device is total.Rectangle gear in two two-way non-return devices is fixed respectively with two driven shafts.Two
Steering engine in two-way non-return device is each attached on the second mounting plate.The outer end of two swing rods rides over two rectangle gears respectively
On.
It is described around cable device include around cable roller.It is described around cable roller by integrally formed exntension tubs, fixed cylinder and three pieces
Arc plate composition.One end of the exntension tubs is connect with three pieces of arc plates, and the other end is connect with fixed cylinder.Prolong on three pieces of arc plates edges
The circumferential direction for stretching an axis is uniformly distributed.Charging gap is provided between adjacent two pieces of arc plates.What exntension tubs inner wall was connect with arc plate
There are three oriented blocks for the setting of that end.Three oriented blocks are located at three charging gap locations.The inner wall of fixed cylinder is opened
Equipped with spline.Around cable device altogether there are two.Two pass through in cable device around the fixed cylinder of cable roller and two driven shafts respectively
Spline connection.
The spooling gear includes guide rail pole, sliding block, row's cable bar, lead item and cylindrical cam.Horizontally disposed guide rail
Bar is fixed with the first mounting plate and the second mounting plate.Sliding block and guide rail pole constitute sliding pair.There are two the first rollings for bearing on sliding block
Wheel.The first appearance line gap is provided between the side and sliding block of two the first idler wheels.The top of row's cable bar is fixed with sliding block.Two
The inner end of root lead item is fixed with row's cable bar.The outer end of two lead items is located at two around the upper of cable roller Inner arc plate
Side.The outer end of two lead items is supported with the second idler wheel.It is set respectively between the side of two the second idler wheels and corresponding lead item
It is equipped with the second appearance line gap.The cylindrical cam is fixed on driving shaft.Cylindrical cam side is protruded into the bottom end of row's cable bar
In the groove in face.
The conveyer of tying band includes rack gear, feeding rack, band sorting pipe, gear and feeder motor.It is described into
Material frame is made of integrally formed charging square tube and screening round tube.Screening through slot is offered on the side of the screening round tube.Institute
The discharge port for stating charging square tube is connected to the screening through slot on screening round tube.Screening round tube is nested in the outside of band sorting pipe.
The feeder motor is fixed in band sorting pipe.The output shaft of feeder motor is fixed with gear.The outside of band sorting pipe
Three sorting slots circumferentially uniformly distributed along band sorting pipe are offered on face.The bottom surface of sorting slot is oblique.Sort groove deep compared with
That small end is connected to an end face of band sorting pipe.The length that band sorts pipe is greater than the length of charging square tube.
There are two the conveyer of tying band is total.Rack gear and two driven shafts in two conveyer of tying band is solid respectively
It is fixed.Gear in two conveyer of tying band engages respectively with two toothed racks.Feeding rack in two conveyer of tying band with
First mounting plate is fixed.That lesser end of groove deep is sorted towards around cable roller.Three points in one of conveyer of tying band
Slot is picked to be aligned respectively with one of them three charging gap in cable roller.Three sorting slots in another conveyer of tying band
It is aligned respectively with another three charging gap in cable roller.
Further, two bands sorting pipes are each passed through two sliding through holes opened up on the first mounting plate, and with two
A sliding through hole respectively constitutes sliding pair.
Further, the length of the sorting slot is equal to the length of charging square tube, and groove width is equal to the width of band to be conveyed.
The groove depth of sorting slot one end is D1, and the groove depth of the other end is D2, and D1 is equal to the thickness of band locking head to be conveyed, and D2 is equal to defeated
Send the thickness of band belt body.
Further, the conveyer of tying band further includes battery;The battery is fixed in band sorting pipe.Electricity
Pond is feeder motor power supply.
Further, the outer diameter of the band sorting pipe, the internal diameter for screening round tube, the internal diameter of arc plate and exntension tubs is interior
Diameter is equal.
Further, the inclined rotary table planar outwardly in that end end face that the exntension tubs are connect with arc plate.
Further, three oriented blocks are higher by exntension tubs medial surface D2 distance, and D2 is equal to band belt body to be conveyed
Thickness.
Further, two fixed cylinders are fixed by pin shaft respectively with two driven shafts.
Further, the feed inlet of the charging square tube is arranged upward.
The winding method of the cable coiling machine is as follows:
Step 1: one end of both threads cable is first each passed through two first appearance line gaps, then it is each passed through two second
Hold line gap, and is separately fixed at two on the arc plate of cable roller.Band is packed into two charging square tubes.It feeds in square tube and pricks
The locking head of band is directed away from around the side of cable roller.
Step 2: two steering engine rotations, so that the outer end of two swing rods rides over the same side of two rectangle gears.
Step 3: starting driving motor or rocking-turn handle, make driving shaft and two driven shaft rotations.Driven shaft drives around cable
Roller and band sorting pipe rotation, so that both threads cable is wound into two on cable roller respectively.Band sorts in pipe rotation process, into
Band in material square tube is fallen into the sorting slot of band sorting pipe.Driving shaft drives cylindrical cam rotation, so that row's cable bar drives
Cable horizontal linear moves back and forth, and carries out row's reason to cable.
Step 4: driving shaft stalling, feeder motor rotates forward, and band sorts pipe and slides to around cable roller after the completion of cable coiling,
And it protrudes into cable roller.
Step 5: the band that three feed in gap is bypassed the cable of coiling completion and tightened by staff, line is completed
Cable lashes.
Step 6: extracting around cable roller, the cable that coiling bandages is taken out.
Step 7: reinstalling around cable roller, feeder motor reversion, reset band sorting pipe.
The invention has the advantages that:
1, band can be transported on the inside of the cable spooled by the present invention automatically, so that user need to only dock band
And it tenses and lashing for cable can be completed.The work that lashes manually to cable is wound is enormously simplified, realization is semi-automatic to be lashed, and is saved
Shi Shengli.
2, the present invention carries out row's cable using cylindrical cam mechanism, and row's cable is high-efficient, and can ensure to cable into
Do not occur phenomena such as winding or knotting during row coiling, ensure that around the reliable effective of cable process.
3, of the invention two work at the same time around cable device, so that being doubled around cable efficiency.And two around cable device both
It can work at the same time, can also work independently.If one of them around cable device carry out maintenance and repair, another around cable device according to
It can so work normally.
4, of the invention to be connect with driven shaft by spline around cable roller, disassembly is very convenient, and then makes coiling, lashed line
Cable can quickly remove, and greatly improve working efficiency.
5, the present invention enables to one-directionally rotate around cable roller, and rotation direction is adjustable, effectively prevents turning around cable roller
Phenomena such as cable winds to caused by changing, knotting.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is rack components schematic diagram of the invention;
Fig. 3 is the assembling schematic diagram of power device in the present invention, two-way non-return device and rack components;
Fig. 4 is in the present invention around the assembling schematic diagram of cable device, spooling gear and rack components;
Fig. 5 is in the present invention around the perspective view of cable roller;
Fig. 6 is in the present invention around the cross-sectional view of cable roller;
Fig. 7 is the enlarged view that the present invention is part A in Fig. 4;
Fig. 8 is the assembling schematic diagram of single conveyer of tying band and rack components in the present invention;
Fig. 9 is the perspective view of conveyer of tying band in the present invention;
Figure 10 is the perspective view of band sorting pipe in the present invention;
Figure 11 is the cross-sectional view of band sorting pipe in the present invention;
Figure 12 is the end view that conveyer of tying band removes feeding rack in the present invention.
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described.
As shown in Figure 1, a kind of cable coiling machine, including rack components 1, power device 2, around cable device 3, spooling gear 4,
Conveyer of tying band 5 and two-way non-return device 6.
As shown in Fig. 2, rack components 1 includes the first mounting plate 8, the second mounting plate 9, bottom plate 10, riser and bearing block 11.
Vertical and spaced first mounting plate 8 and the second mounting plate 9 are each attached on horizontally disposed bottom plate 10.Bearing block 11 is solid
It is scheduled on bottom plate 10.Second mounting plate 9 is separately positioned on the two sides of the first mounting plate 8 with bearing block 11.The medial surface of riser with
First mounting plate 8 and the second mounting plate 9 are fixed, and the top surface of bottom and bottom plate is fixed.
As shown in figure 3, power device 2 includes driving motor 12, duplex chain wheel 13, driven sprocket 14, chain 15, driving shaft
7, driven shaft 20, clutch 34 and handle 16.Driving shaft 7 is supported on the first mounting plate 8, the second mounting plate 9 and bearing block 11.
Two driven shafts 20 are supported on the second mounting plate 9, and are each passed through two sliding through holes opened up on the first mounting plate 8.
Driving motor 12 is fixed on bottom plate 10.The output shaft of driving motor 12 and one end of driving shaft are fixed.The other end of driving shaft
It is fixed with handle 16.Duplex chain wheel 13 is fixed on driving shaft 7.Two driven sprockets 14 and two driven shafts pass through clutch respectively
Device 34 connects.Two drive sprockets in duplex chain wheel 13 are connect by chain respectively with two driven sprockets 14.Thus it constitutes
One driving motor 12 drives the dynamic mode of three axis rotation through chain conveyer simultaneously.Handle 16 enables power device hand
It is dynamic, when having a power failure or around cable failure, it can run or safeguard manually cable coiling machine.Clutch 34 can control driven
Axis 20 whether with driving shaft rotate and rotate, and then allow two can either be worked at the same time around cable device 3, can also work independently,
So that one of them around cable device when carrying out maintenance and repair, another can still be worked normally around cable device.
As shown in figure 3, two-way non-return device 6 includes rectangle gear 30, swing rod 31 and steering engine 32.The output shaft of steering engine 32 with
The inner end of swing rod 31 is fixed.There are two two-way non-return device 6 is total.Rectangle gear 30 in two two-way non-return devices 6 and two
Driven shaft 20 is fixed respectively.Steering engine 32 in two two-way non-return devices 6 is each attached on the second mounting plate 9.Two swing rods 31
Outer end ridden on two rectangle gears 30 respectively.Swing rod 31 rides on rectangle gear 30, so that rectangle gear can only unidirectionally turn
It is dynamic that (when rectangle gear rotates in one direction, the rotation of rectangular teeth wheel will stir swing rod 31 and flip outward, and rectangle gear can at this time
Rotation;When rectangle gear rotates to another way, the rotation of rectangular teeth wheel squeezes swing rod 31 to the output shaft of steering engine, at this time
Rectangle gear is stuck, and can not rotate.).Steering engine 32 rotates and can control swing rod 31 and ride over which side on rectangle gear 30.If
The outer end of two swing rods 31 rides over the same side of two rectangle gears 30, then the direction that two rectangle gears can rotate is identical,
Two driven shafts can one-directionally rotate.If the outer end of two swing rods 31 rides over the not ipsilateral of two rectangle gears 30, two squares
Shape gear can rotate contrary, and then mutual locking, and two driven shafts are locked up, and cannot rotate.
As shown in Fig. 4,5 and 6, around cable device 3 including pin shaft 17 and around cable roller 18.Around cable roller 18 by integrally formed extension
Cylinder 18-1, fixed cylinder 18-2 and three pieces of arc plate 18-3 compositions.One end of exntension tubs 18-1 is connect with three pieces of arc plate 18-3, separately
One end is connect with fixed cylinder 18-2.Three pieces of arc plate 18-3 are uniformly distributed along the circumferential direction of exntension tubs 18-1 axis.Adjacent two pieces of arc plates
Charging gap is provided between the opposite end of 18-3.The width for feeding gap is equal to the width of band.The internal diameter of arc plate 18-3
It is equal with the internal diameter of exntension tubs 18-1.The inclined round table surface outwardly in that end end face that exntension tubs 18-1 is connect with arc plate 18-3
Shape.There are three oriented blocks for that end inner wall setting that exntension tubs 18-1 is connect with arc plate 18-3.Three oriented blocks point
It Wei Yu not three charging gap locations.Three oriented blocks are higher by exntension tubs 18-1 medial surface D2 distance, and (i.e. three inclinations are led
The spacing of that side and exntension tubs 18-1 medial surface to block far from exntension tubs 18-1 medial surface is equal to D2), D2 is equal to defeated
Send the thickness of band belt body.The band contacted with oriented block will be routed up outward along round table surface, convenient for the bundle of staff
It connects.The inner wall of fixed cylinder 18-2 offers spline 19.Around cable device 3 altogether there are two.Two in cable device 3 around cable roller 18
Fixed cylinder 18-2 passes through spline far from that end of the second mounting plate 9 with two driven shafts 20 respectively and connect.Two fixed cylinder 18-2
It is fixed respectively by pin shaft with two driven shafts 20.The lateral surface of three pieces of arc plate 18-3 is for winding cable.A roll of cable twines
After completing and being tied with band, it need to only remove pin shaft and extract around cable roller 18, that is, can be taken off cable.
As illustrated in figures 4 and 7, spooling gear 4 includes guide rail pole 26, sliding block 27, row's cable bar 28, lead item 36 and cylindrical cam
29.Horizontally disposed guide rail pole 26 and the first mounting plate 8 and the second mounting plate 9 are fixed.Sliding block 27 and guide rail pole 26, which are constituted, to be slided
It is secondary.There are two the first idler wheels 37 for bearing on sliding block 27.First is provided between the side and sliding block 27 of two the first idler wheels 37
Hold line gap.Top and the sliding block 27 for arranging cable bar 28 are fixed.The inner end of two lead items is fixed with row's cable bar 28.Two leads
The outer end of item 36 is located at two tops around 18 Inner arc plate 18-3 of cable roller.The outer end of two lead items is supported with second
Idler wheel 35.The second appearance line gap is provided between the side of second idler wheel 35 and corresponding lead item.Cylindrical cam 29 is fixed on master
On moving axis 7.The bottom end of row's cable bar 28 is protruded into the groove of 29 side of cylindrical cam, and spatial cam is constituted.To coiling cable
It is wound on cable roller 18 after being each passed through the first appearance line gap and the second appearance line gap.When cylindrical cam 29 rotates, vertically
Row's cable bar 28 of setting will be slid back and forth horizontally along the direction of 26 axis of guide rail pole.Cable is carried out during around cable
Combing.
As shown in Fig. 1,8,9,10,11 and 12, conveyer of tying band 5 includes rack gear 21, feeding rack 22, band sorting pipe
23, gear 24, battery 33 and feeder motor 25.Feeding rack 22 is by integrally formed charging square tube 22-1 and screening round tube 22-2 group
At.It screens and offers the screening through slot that length direction is axially arranged along screening round tube 22-2 on the side of round tube 22-2.Charging side
The discharge port of pipe 22-1 is connected to the screening through slot on screening round tube 22-2.The feed inlet of charging square tube 22-1 is set upward
It sets.Screening round tube 22-2 is nested in the outside of band sorting pipe 23.The outer diameter of band sorting pipe 23 is interior with screening round tube 22-2's
Diameter is equal.Feeder motor 25 and battery 33 are fixed in band sorting pipe 23.The output shaft and gear 24 of feeder motor 25 are fixed.
Battery 33 is the power supply of feeder motor 25.It is offered on the lateral surface of band sorting pipe 23 and sorts circumferentially uniformly distributed three of pipe 23 along band
A sorting slot 23-1.The length direction of three sorting slot 23-1 is along the axis direction setting of band sorting pipe 23.Sorting slot
Groove width is equal to the width of band to be conveyed.The bottom surface of sorting slot is oblique.The groove depth of sorting slot one end is D1, the slot of the other end
Depth is D2, and D1 is equal to the thickness of band locking head to be conveyed.It sorts that end that groove deep is D2 and sorts 23 one end of pipe with band
End face connection.The length of sorting slot is equal to the length of charging square tube 22-1.The length that band sorts pipe 23 is greater than charging square tube 22-
1 length.
There are two conveyer of tying band 5 is total.Rack gear 21 and two driven shafts 20 in two conveyer of tying band 5 is solid respectively
It is fixed.The length direction of rack gear 21 is parallel with the axis of driven shaft 20.Gear and two toothed racks point in two conveyer of tying band 5
It does not engage.Feeding rack 22 is fixed with the first mounting plate 8 in two conveyer of tying band 5.Sort that end court that groove deep is D1
To the first mounting plate (i.e. band sorting pipe 23 be connected to sorting slot that end end face direction around cable roller 18).Two band sorting pipes
23 are each passed through two sliding through holes, and respectively constitute sliding pair with two sliding through holes.In one of conveyer of tying band 5
Three sorting slots be aligned respectively with one of them three charging gap in cable roller 18.In another conveyer of tying band 5
Three sorting slots be aligned respectively with another three charging gap in cable roller 18.Therefore band sorting pipe 23 can be with driven
The rotation of axis 20 and rotate.Charging square tube 22-1 is provided with more and is horizontally disposed with, and the band of locking head the first mounting plate of direction.
If band sorts band of the sorting slot without band, in band sorting 23 rotation process of pipe, in band feed pipe 22 in pipe 23
It will fall into sorting slot and be rotated together with band sorting pipe.The rotation of feeder motor 25 is able to drive band sorting pipe 23 along driven
The circumferential sliding of axis 20.
Since the band of conveyer of tying band 5 sorts pipe 23 and corresponding being arranged in same root around cable roller 18 around cable device 3
On driven shaft 20, and band sorting pipe 23 can slide axially on driven shaft 20, therefore band sorting pipe 23 can be by band
It is delivered to around 18 inside of cable roller, and then assists completing lashing to the cable wound.
The winding method of the cable coiling machine is as follows:
Step 1: one end of both threads cable is first each passed through two first appearance line gaps, then it is each passed through two second
Hold line gap, and is separately fixed on two arc plate 18-3 around cable roller 18.More bands are packed into two charging square tube 22-
1.The locking head of band is directed away from around the side of cable roller 18 in charging square tube 22-1.
Step 2: two steering engines 32 rotate, so that the outer end of two swing rods 31 rides over the same side of two rectangle gears 30.
Driven shaft can only one-directionally rotate.
Step 3: starting driving motor 12 or rocking-turn handle 16, make driving shaft and two driven shaft rotations.Driven shaft band
It is dynamic to be rotated around cable roller 18 and band sorting pipe 23, so that both threads cable is wound into two on cable roller 18 respectively.Band sorting pipe
In 23 rotation processes, feeds the band in square tube 22-1 and fall into the sorting slot of band sorting pipe 23, be only capable of in a sorting slot
Fall into a band.Driving shaft drives cylindrical cam 29 to rotate, so that row's cable bar 28 drives cable horizontal linear to move back and forth, it is right
Cable carries out row's reason.
Step 4: the stalling of driving motor 12 or stopping rocking-turn handle 16, feeder motor 25 rotate after the completion of cable coiling,
Band sorts pipe 23 and slides to around cable roller 18, and protrudes into cable roller 18, at this point, the band in three sorting slots respectively enter around
Three charging gaps in cable roller 18, and the belt body of three bands is routed up along oriented block outward respectively.
Step 5: the band that three feed in gap is bypassed the cable of coiling completion and tightened by staff, line is completed
Cable lashes.
Step 6: removing two pin shafts 17, and extract around cable roller 18, takes out the cable that coiling bandages.
Step 7: reinstalling around cable roller 18 and pin shaft 17, feeder motor reversion, reset band sorting pipe.