CN107972909B - A kind of cable coiling machine and its winding method - Google Patents

A kind of cable coiling machine and its winding method Download PDF

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Publication number
CN107972909B
CN107972909B CN201711146013.XA CN201711146013A CN107972909B CN 107972909 B CN107972909 B CN 107972909B CN 201711146013 A CN201711146013 A CN 201711146013A CN 107972909 B CN107972909 B CN 107972909B
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China
Prior art keywords
cable
band
fixed
sorting
mounting plate
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CN107972909A (en
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王健
蔡双雷
汪应萍
徐宾
陈建能
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Tianjin Hongshunda Power Installation Co ltd
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Zhejiang University of Technology ZJUT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/06Bundling coils of wire or like annular objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/10Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
    • B65H54/20Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/2806Traversing devices driven by cam
    • B65H54/2809Traversing devices driven by cam rotating grooved cam
    • B65H54/2812Traversing devices driven by cam rotating grooved cam with a traversing guide running in the groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/74Driving arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2403/00Power transmission; Driving means
    • B65H2403/50Driving mechanisms
    • B65H2403/51Cam mechanisms
    • B65H2403/511Cam mechanisms involving cylindrical cam, i.e. cylinder with helical groove at its periphery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2403/00Power transmission; Driving means
    • B65H2403/90Machine drive
    • B65H2403/92Electric drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

本发明公开了一种线缆绕卷机及其绕卷方法。现有的绕卷机不能同时完成线缆的绕制和捆扎工作。本发明一种线缆绕卷机,包括机架组件、动力装置、绕缆装置、扎带输送装置、排缆装置和双向逆止装置。机架组件包括第一安装板、第二安装板和底板。动力装置包括驱动电机、双排链轮、从动链轮、链条、主动轴、从动轴、离合器和手柄。绕缆装置包括绕缆辊。排缆装置包括导轨杆、滑块、排缆杆、引线条和圆柱凸轮。扎带输送装置包括齿条、进料架、扎带分拣管、齿轮和输送电机。本发明能够自动将扎带输送到绕卷好的线缆内侧,使得使用者只需将扎带对接并拉紧即可完成线缆的扎捆。

The invention discloses a cable winding machine and a winding method thereof. Existing winding machines cannot complete the winding and bundling of cables at the same time. The invention relates to a cable winding machine, which comprises a frame assembly, a power device, a cable winding device, a cable tie conveying device, a cable discharge device and a bidirectional backstop device. The rack assembly includes a first mounting plate, a second mounting plate and a base plate. The power unit includes a driving motor, a double sprocket, a driven sprocket, a chain, a driving shaft, a driven shaft, a clutch and a handle. The cable winding device includes a cable winding roller. The cable discharge device includes a rail rod, a slider, a cable discharge rod, a lead line and a cylindrical cam. The cable tie conveying device includes a rack, a feeding frame, a cable tie sorting tube, gears and a conveying motor. The invention can automatically transport the cable tie to the inner side of the wound cable, so that the user only needs to dock the cable tie and tighten it to complete the cable binding.

Description

一种线缆绕卷机及其绕卷方法A cable winding machine and winding method thereof

技术领域technical field

本发明属于线缆绕卷技术领域,具体涉及一种线缆绕卷机及其绕卷方法。The invention belongs to the technical field of cable winding, and in particular relates to a cable winding machine and a winding method thereof.

背景技术Background technique

日常生活中,人们常常会将一根很长的电线绕卷起来,以便于电线的存放。对于电线生产商来说,电线出厂的最后一道工序就是对一根电线进行绕卷,然后扎捆。In daily life, people often roll up a very long wire to facilitate the storage of the wire. For wire manufacturers, the last process of wire leaving the factory is to wind a wire and then bundle it.

目前市场上的绕卷机多数采用单辊绕卷,其绕卷效率较低,且针对绕卷过程中出现的断线、缠绕等问题均只能通过停机维护来消除,限制了生产了连续性。此外,现有的绕卷机不能同时进行绕线和扎捆工作,这使得生产工序变长,提高了生产成本。At present, most of the winding machines on the market use single-roller winding, and its winding efficiency is low, and problems such as disconnection and winding during the winding process can only be eliminated by shutting down for maintenance, which limits production continuity . In addition, the existing winding machine cannot perform winding and bundling at the same time, which makes the production process longer and increases the production cost.

发明内容Contents of the invention

本发明的目的在于提供一种线缆绕卷机及其绕卷方法。The object of the present invention is to provide a cable winding machine and a winding method thereof.

本发明一种线缆绕卷机,包括机架组件、动力装置、绕缆装置、扎带输送装置、排缆装置和双向逆止装置。所述的机架组件包括第一安装板、第二安装板和底板。所述的第一安装板与第二安装板均固定在水平设置的底板上。The invention relates to a cable winding machine, which comprises a frame assembly, a power device, a cable winding device, a cable tie conveying device, a cable discharge device and a bidirectional backstop device. The frame assembly includes a first mounting plate, a second mounting plate and a bottom plate. Both the first mounting plate and the second mounting plate are fixed on the horizontal bottom plate.

所述的动力装置包括驱动电机、双排链轮、从动链轮、链条、主动轴、从动轴、离合器和手柄。所述的主动轴支承在第一安装板及第二安装板上。两根从动轴均支承在第二安装板上。所述的驱动电机固定在底板上。驱动电机的输出轴与主动轴的一端固定。主动轴的另一端与手柄固定。所述的双排链轮固定在主动轴上。两个从动链轮与两根从动轴分别通过离合器连接。双排链轮内的两个主动链轮与两个从动链轮分别通过链条连接。The power device includes a drive motor, double sprockets, driven sprockets, chains, driving shafts, driven shafts, clutches and handles. The drive shaft is supported on the first mounting plate and the second mounting plate. Both driven shafts are supported on the second mounting plate. The drive motor is fixed on the bottom plate. The output shaft of the drive motor is fixed to one end of the driving shaft. The other end of driving shaft is fixed with handle. The double-row sprocket is fixed on the driving shaft. The two driven sprockets are respectively connected with the two driven shafts through clutches. The two driving sprockets in the double-row sprockets are connected with the two driven sprockets by chains respectively.

所述的双向逆止装置包括矩形齿轮、摆杆和舵机。舵机的输出轴与摆杆的内端固定。双向逆止装置共有两个。两个双向逆止装置内的矩形齿轮与两根从动轴分别固定。两个双向逆止装置内的舵机均固定在第二安装板上。两根摆杆的外端分别搭在两个矩形齿轮上。The two-way backstop device includes a rectangular gear, a swing rod and a steering gear. The output shaft of the steering gear is fixed with the inner end of the fork. There are two bidirectional backstop devices. The rectangular gears in the two bidirectional backstop devices are respectively fixed with the two driven shafts. The steering gears in the two bidirectional backstop devices are all fixed on the second mounting plate. The outer ends of the two fork rods ride on the two rectangular gears respectively.

所述的绕缆装置包括绕缆辊。所述的绕缆辊由一体成型的延伸筒、固定筒和三块圆弧板组成。所述延伸筒的一端与三块圆弧板连接,另一端与固定筒连接。三块圆弧板沿延伸筒轴线的周向均布。相邻两块圆弧板之间设置有进料间隙。延伸筒内壁与圆弧板连接的那端设置有三个倾斜导向块。三个倾斜导向块分别位于三个进料间隙处。固定筒的内壁开设有花键槽。绕缆装置共有两个。两个绕缆装置内绕缆辊的固定筒与两根从动轴分别通过花键连接。The cable winding device includes a cable winding roller. The cable winding roller is composed of an integrally formed extension cylinder, a fixed cylinder and three arc plates. One end of the extension cylinder is connected with three arc plates, and the other end is connected with the fixed cylinder. The three arc plates are evenly distributed along the circumferential direction of the axis of the extension cylinder. A feeding gap is set between two adjacent arc plates. The end where the inner wall of the extension cylinder is connected with the arc plate is provided with three inclined guide blocks. Three inclined guide blocks are respectively located at the three feeding gaps. The inner wall of the fixed cylinder is provided with spline grooves. There are two winding devices. The fixed cylinders of the cable winding rollers in the two cable winding devices are respectively connected with the two driven shafts through splines.

所述的排缆装置包括导轨杆、滑块、排缆杆、引线条和圆柱凸轮。水平设置的导轨杆与第一安装板及第二安装板固定。滑块与导轨杆构成滑动副。滑块上支承有两个第一滚轮。两个第一滚轮的侧面与滑块之间均设置有第一容线间隙。排缆杆的顶端与滑块固定。两根引线条的内端均与排缆杆固定。两根引线条的外端分别位于两个绕缆辊内圆弧板的上方。两根引线条的外端均支承有第二滚轮。两个第二滚轮的侧面与对应引线条之间分别设置有第二容线间隙。所述的圆柱凸轮固定在主动轴上。所述排缆杆的底端伸入圆柱凸轮侧面的凹槽内。The cable discharge device includes a guide rail rod, a slide block, a cable discharge rod, a lead line and a cylindrical cam. The guide rail bar arranged horizontally is fixed with the first mounting plate and the second mounting plate. The slider and the rail rod form a sliding pair. Two first rollers are supported on the slider. A first thread-holding gap is provided between the side surfaces of the two first rollers and the slider. The top of the cable discharge rod is fixed with the slide block. The inner ends of the two lead wires are all fixed to the cable rods. The outer ends of the two lead wires are respectively located above the inner circular arc plates of the two cable winding rollers. The outer ends of the two lead wires are supported by second rollers. Second wire-holding gaps are respectively provided between the side surfaces of the two second rollers and the corresponding lead wires. The cylindrical cam is fixed on the driving shaft. The bottom end of the cable discharge rod extends into the groove on the side of the cylindrical cam.

所述的扎带输送装置包括齿条、进料架、扎带分拣管、齿轮和输送电机。所述的进料架由一体成型的进料方管和筛选圆管组成。所述筛选圆管的侧面上开设有筛选通槽。所述进料方管的出料口与筛选圆管上的筛选通槽连通。筛选圆管套置在扎带分拣管的外侧。所述的输送电机固定在扎带分拣管内。输送电机的输出轴与齿轮固定。扎带分拣管的外侧面上开设有沿扎带分拣管周向均布的三个分拣槽。分拣槽的底面呈倾斜状。分拣槽槽深较小的那端与扎带分拣管的一个端面连通。扎带分拣管的长度大于进料方管的长度。The cable tie conveying device includes a rack, a feeding frame, a cable tie sorting pipe, gears and a conveying motor. The feed frame is composed of an integrally formed feed square tube and a screening round tube. A screening through groove is opened on the side of the screening circular tube. The discharge port of the feeding square pipe communicates with the screening channel on the screening round pipe. The screening round tube is set outside the cable tie sorting tube. The conveying motor is fixed in the cable tie sorting pipe. The output shaft of the conveying motor is fixed with the gear. Three sorting slots are uniformly distributed along the circumference of the tie sorting pipe on the outer surface of the tie sorting pipe. The bottom surface of the sorting chute is inclined. The end with the smaller depth of the sorting groove communicates with an end face of the cable tie sorting pipe. The length of the cable tie sorting tube is greater than the length of the feeding square tube.

所述的扎带输送装置共有两个。两个扎带输送装置内的齿条与两根从动轴分别固定。两个扎带输送装置内的齿轮与两根齿条分别啮合。两个扎带输送装置内的进料架均与第一安装板固定。分拣槽槽深较小的那端朝向绕缆辊。其中一个扎带输送装置内的三个分拣槽与其中一个绕缆辊内的三个进料间隙分别对齐。另一个扎带输送装置内的三个分拣槽与另一个绕缆辊内的三个进料间隙分别对齐。There are two cable tie conveying devices. The racks in the two cable tie conveying devices are respectively fixed with the two driven shafts. The gears in the two cable tie conveying devices mesh with the two racks respectively. The feeding frames in the two cable tie conveying devices are all fixed with the first mounting plate. The end with the smaller depth of the sorting trough faces the winding roller. The three sorting troughs in one of the cable tie conveyors are respectively aligned with the three feeding gaps in one of the cable winding rollers. The three sorting troughs in the other cable tie conveyor are respectively aligned with the three feed gaps in the other winding roller.

进一步地,两根扎带分拣管分别穿过第一安装板上开设的两个滑动通孔,并与两个滑动通孔分别构成滑动副。Further, the two cable tie sorting pipes respectively pass through the two sliding through holes opened on the first mounting plate, and form sliding pairs with the two sliding through holes respectively.

进一步地,所述分拣槽的长度等于进料方管的长度,槽宽等于待输送扎带的宽度。分拣槽一端的槽深为D1,另一端的槽深为D2,D1等于待输送扎带锁止头的厚度,D2等于待输送扎带带身的厚度。Further, the length of the sorting trough is equal to the length of the feeding square pipe, and the width of the trough is equal to the width of the cable tie to be conveyed. The groove depth at one end of the sorting trough is D1, and the groove depth at the other end is D2. D1 is equal to the thickness of the locking head of the cable tie to be conveyed, and D2 is equal to the thickness of the body of the cable tie to be conveyed.

进一步地,所述的扎带输送装置还包括电池;所述的电池固定在扎带分拣管内。电池为输送电机供电。Further, the cable tie conveying device further includes a battery; the battery is fixed in the cable tie sorting tube. The battery powers the conveyor motor.

进一步地,所述扎带分拣管的外径、筛选圆管的内径、圆弧板的内径及延伸筒的内径均相等。Further, the outer diameter of the cable tie sorting pipe, the inner diameter of the screening circular pipe, the inner diameter of the arc plate and the inner diameter of the extension cylinder are all equal.

进一步地,所述的延伸筒与圆弧板连接的那端端面呈倾斜朝外的圆台面状。Further, the end face of the extension tube connected to the circular arc plate is in the shape of a circular frustum inclined outward.

进一步地,三个倾斜导向块均高出延伸筒内侧面D2距离,D2等于待输送扎带带身的厚度。Further, the three inclined guide blocks are all higher than the inner surface of the extension cylinder by a distance D2, and D2 is equal to the thickness of the body of the cable tie to be conveyed.

进一步地,两个固定筒与两根从动轴分别通过销轴固定。Further, the two fixed cylinders and the two driven shafts are respectively fixed by pin shafts.

进一步地,所述进料方管的进料口朝向上方设置。Further, the feeding port of the feeding square tube is set facing upward.

该线缆绕卷机的绕卷方法如下:The winding method of the cable winding machine is as follows:

步骤一、将两根线缆的一端先分别穿过两个第一容线间隙,再分别穿过两个第二容线间隙,并分别固定在两个绕缆辊的圆弧板上。将扎带装入两个进料方管。进料方管内扎带的锁止头均朝向远离绕缆辊的一侧。Step 1. Pass one ends of the two cables through the two first wire-holding gaps, then through the two second wire-holding gaps, and fix them on the circular arc plates of the two cable winding rollers respectively. Fit the zip ties into the two feed square tubes. The locking heads of the cable ties in the feeding square tube all face the side away from the winding roller.

步骤二、两个舵机转动,使得两根摆杆的外端搭在两个矩形齿轮的同一侧。Step 2. Turn the two steering gears so that the outer ends of the two pendulum rods are on the same side of the two rectangular gears.

步骤三、启动驱动电机或摇转手柄,使主动轴及两根从动轴转动。从动轴带动绕缆辊及扎带分拣管转动,使得两根线缆分别缠绕到两个绕缆辊上。扎带分拣管转动过程中,进料方管内的扎带落入扎带分拣管的分拣槽内。主动轴带动圆柱凸轮转动,使得排缆杆带动线缆水平直线往复运动,对线缆进行排理。Step 3: Start the drive motor or crank the handle to rotate the driving shaft and the two driven shafts. The driven shaft drives the cable winding roller and the cable tie sorting pipe to rotate, so that the two cables are respectively wound on the two cable winding rollers. During the rotation of the cable tie sorting tube, the cable ties in the feeding square tube fall into the sorting groove of the cable tie sorting tube. The drive shaft drives the cylindrical cam to rotate, so that the cable rod drives the cables to reciprocate horizontally and straightly to arrange the cables.

步骤四、线缆绕卷完成后,主动轴停转,输送电机正转,扎带分拣管向绕缆辊滑动,并伸入绕缆辊内。Step 4: After the cable winding is completed, the driving shaft stops, the conveying motor rotates forward, and the cable tie sorting tube slides to the cable winding roller and extends into the cable winding roller.

步骤五、工作人员将三个进料间隙内的扎带绕过绕卷完成的线缆并扎紧,完成线缆的扎捆。Step 5. The staff wraps the cable ties in the three feeding gaps around the coiled cables and tightens them tightly to complete the bundling of the cables.

步骤六、拔出绕缆辊,取出绕卷包扎好的线缆。Step 6. Pull out the cable winding roller and take out the wrapped cable.

步骤七、装回绕缆辊,输送电机反转,使扎带分拣管复位。Step 7: Reinstall the cable winding roller, reverse the conveying motor, and reset the cable tie sorting tube.

本发明具有的有益效果是:The beneficial effects that the present invention has are:

1、本发明能够自动将扎带输送到绕卷好的线缆内侧,使得使用者只需将扎带对接并拉紧即可完成线缆的扎捆。大大简化了人工对绕好线缆的扎捆工作,实现半自动扎捆,省时省力。1. The present invention can automatically transport the cable tie to the inside of the wound cable, so that the user only needs to dock the cable tie and tighten it to complete the cable binding. It greatly simplifies the manual binding of the wound cables, realizes semi-automatic binding, and saves time and effort.

2、本发明采用圆柱凸轮机构进行排缆,其排缆效率高,并且能够确保在对电缆进行绕卷的过程中不出现缠绕或打结等现象,保证了绕缆过程的可靠有效。2. The present invention uses a cylindrical cam mechanism for cable unwinding, which has high cable unwinding efficiency, and can ensure that no winding or knotting occurs during the winding process of the cable, ensuring the reliability and effectiveness of the cable winding process.

3、本发明的两个绕缆装置同时工作,使得绕缆效率得以倍增。且两个绕缆装置既能够同时工作,也能够独立工作。若其中一个绕缆装置在进行维护修理,另一个绕缆装置依然能够正常工作。3. The two cable winding devices of the present invention work at the same time, so that the cable winding efficiency can be doubled. And the two cable winding devices can work simultaneously or independently. If one of the cable winding devices is being maintained and repaired, the other cable winding device can still work normally.

4、本发明的绕缆辊与从动轴通过花键连接,拆卸十分方便,进而使绕卷、扎捆好线缆能够快速取出,大大提升了工作效率。4. The cable winding roller and the driven shaft of the present invention are connected by a spline, which is very convenient to disassemble, so that the coiled and bundled cables can be quickly taken out, greatly improving the work efficiency.

5、本发明能够使得绕缆辊只能单向转动,且转动方向可调,有效避免了绕缆辊转向变化导致的线缆缠绕、打结等现象。5. The present invention can make the cable winding roller only rotate in one direction, and the rotation direction can be adjusted, effectively avoiding cable winding and knotting caused by the change of the direction of the cable winding roller.

附图说明Description of drawings

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是本发明的机架组件示意图;Fig. 2 is a schematic diagram of a frame assembly of the present invention;

图3是本发明中动力装置、双向逆止装置及机架组件的装配示意图;Fig. 3 is the assembly diagram of power unit, two-way backstop device and frame assembly in the present invention;

图4是本发明中绕缆装置、排缆装置及机架组件的装配示意图;Fig. 4 is the assembly diagram of cable winding device, cable discharge device and frame assembly in the present invention;

图5是本发明中绕缆辊的立体图;Fig. 5 is the perspective view of winding cable roller among the present invention;

图6是本发明中绕缆辊的剖视图;Fig. 6 is the sectional view of winding cable roller among the present invention;

图7是本发明为图4中A部分的放大视图;Fig. 7 is the enlarged view of part A in Fig. 4 in the present invention;

图8是本发明中单个扎带输送装置与机架组件的装配示意图;Fig. 8 is a schematic diagram of the assembly of a single cable tie conveying device and a frame assembly in the present invention;

图9是本发明中扎带输送装置的立体图;Fig. 9 is a perspective view of a cable tie conveying device in the present invention;

图10是本发明中扎带分拣管的立体图;Fig. 10 is a perspective view of the cable tie sorting tube in the present invention;

图11是本发明中扎带分拣管的剖视图;Fig. 11 is a cross-sectional view of the cable tie sorting tube in the present invention;

图12是本发明中扎带输送装置拆去进料架的端面视图。Fig. 12 is an end view of the cable tie conveying device in the present invention with the feeding frame removed.

具体实施方式Detailed ways

以下结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

如图1所示,一种线缆绕卷机,包括机架组件1、动力装置2、绕缆装置3、排缆装置4、扎带输送装置5和双向逆止装置6。As shown in FIG. 1 , a cable winding machine includes a frame assembly 1 , a power device 2 , a cable winding device 3 , a cable discharge device 4 , a cable tie conveying device 5 and a bidirectional backstop device 6 .

如图2所示,机架组件1包括第一安装板8、第二安装板9、底板10、竖板和轴承座11。竖直且间隔设置的第一安装板8与第二安装板9均固定在水平设置的底板10上。轴承座11固定在底板10上。第二安装板9与轴承座11分别设置在第一安装板8的两侧。竖板的内侧面与第一安装板8及第二安装板9均固定,底部与底板的顶面固定。As shown in FIG. 2 , the rack assembly 1 includes a first mounting plate 8 , a second mounting plate 9 , a bottom plate 10 , a vertical plate and a bearing seat 11 . The first mounting plate 8 and the second mounting plate 9 arranged vertically and at intervals are both fixed on the bottom plate 10 arranged horizontally. The bearing housing 11 is fixed on the base plate 10 . The second mounting plate 9 and the bearing seat 11 are respectively arranged on two sides of the first mounting plate 8 . The inner surface of the riser is fixed to the first mounting plate 8 and the second mounting plate 9, and the bottom is fixed to the top surface of the base plate.

如图3所示,动力装置2包括驱动电机12、双排链轮13、从动链轮14、链条15、主动轴7、从动轴20、离合器34和手柄16。主动轴7支承在第一安装板8、第二安装板9及轴承座11上。两根从动轴20均支承在第二安装板9上,且分别穿过第一安装板8上开设的两个滑动通孔。驱动电机12固定在底板10上。驱动电机12的输出轴与主动轴的一端固定。主动轴的另一端与手柄16固定。双排链轮13固定在主动轴7上。两个从动链轮14与两根从动轴分别通过离合器34连接。双排链轮13内的两个主动链轮与两个从动链轮14分别通过链条连接。由此构成一个驱动电机12经链传动同时带动三根轴转动的动力模式。手柄16使得动力装置能够手动,在停电或绕缆故障等情况下,能够手动运行或维护线缆绕卷机。离合器34能够控制从动轴20是否随主动轴转动而转动,进而让两个绕缆装置3既能够同时工作,也能够独立工作,使得其中一个绕缆装置在进行维护修理时,另一个绕缆装置依然能够正常工作。As shown in FIG. 3 , the power device 2 includes a drive motor 12 , a double row sprocket 13 , a driven sprocket 14 , a chain 15 , a driving shaft 7 , a driven shaft 20 , a clutch 34 and a handle 16 . The driving shaft 7 is supported on the first mounting plate 8 , the second mounting plate 9 and the bearing seat 11 . The two driven shafts 20 are both supported on the second mounting plate 9 , and respectively pass through the two sliding through holes provided on the first mounting plate 8 . The driving motor 12 is fixed on the base plate 10 . The output shaft of the driving motor 12 is fixed with one end of the driving shaft. The other end of driving shaft is fixed with handle 16. Double chain wheel 13 is fixed on the driving shaft 7. The two driven sprockets 14 are connected with the two driven shafts through clutches 34 respectively. Two driving sprockets in the double sprocket 13 are connected with two driven sprockets 14 by chains respectively. Thus, a drive motor 12 is formed to simultaneously drive three shafts to rotate through a chain drive. The handle 16 enables the power unit to be manually operated, and the cable winder can be operated or maintained manually in the event of a power failure or a cable failure. The clutch 34 can control whether the driven shaft 20 rotates with the rotation of the driving shaft, so that the two cable winding devices 3 can work simultaneously or independently, so that when one of the cable winding devices is performing maintenance and repair, the other cable winding device The device still works normally.

如图3所示,双向逆止装置6包括矩形齿轮30、摆杆31和舵机32。舵机32的输出轴与摆杆31的内端固定。双向逆止装置6共有两个。两个双向逆止装置6内的矩形齿轮30与两根从动轴20分别固定。两个双向逆止装置6内的舵机32均固定在第二安装板9上。两根摆杆31的外端分别搭在两个矩形齿轮30上。摆杆31搭在矩形齿轮30上,使得矩形齿轮只能单向转动(矩形齿轮朝一个方向转动时,矩形齿轮转动将拨动摆杆31向外翻转,此时矩形齿轮能够转动;矩形齿轮朝另一个方向转动时,矩形齿轮转动将使摆杆31向舵机的输出轴挤压,此时矩形齿轮被卡住,无法转动。)。舵机32转动能够控制摆杆31搭在矩形齿轮30上的哪一侧。若两根摆杆31的外端搭在两个矩形齿轮30的同一侧,则两个矩形齿轮能够转动的方向相同,两根从动轴能够单向转动。若两根摆杆31的外端搭在两个矩形齿轮30的不同侧,则两个矩形齿轮能够转动的方向相反,进而互相锁止,两根从动轴均被锁止,不能旋转。As shown in FIG. 3 , the two-way backstop device 6 includes a rectangular gear 30 , a swing rod 31 and a steering gear 32 . The output shaft of steering gear 32 is fixed with the inner end of fork 31. There are two bidirectional backstop devices 6 in total. The rectangular gears 30 in the two bidirectional backstop devices 6 are respectively fixed to the two driven shafts 20 . The steering gears 32 in the two bidirectional backstop devices 6 are all fixed on the second mounting plate 9 . The outer ends of the two swing rods 31 ride on the two rectangular gears 30 respectively. Fork 31 rides on the rectangular gear 30, so that the rectangular gear can only rotate in one direction (when the rectangular gear rotates in one direction, the rotation of the rectangular gear will toggle the fork 31 outwards, and now the rectangular gear can rotate; When turning in another direction, the rotation of the rectangular gear will make the fork 31 squeeze to the output shaft of the steering gear, and the rectangular gear is blocked and cannot rotate.). The rotation of the steering gear 32 can control which side of the fork 31 rides on the rectangular gear 30 . If the outer ends of the two swing rods 31 ride on the same side of the two rectangular gears 30, the two rectangular gears can rotate in the same direction, and the two driven shafts can rotate in one direction. If the outer ends of the two swing rods 31 ride on different sides of the two rectangular gears 30, the directions in which the two rectangular gears can rotate are opposite, thereby locking each other, and the two driven shafts are all locked and cannot rotate.

如图4、5和6所示,绕缆装置3包括销轴17和绕缆辊18。绕缆辊18由一体成型的延伸筒18-1、固定筒18-2和三块圆弧板18-3组成。延伸筒18-1的一端与三块圆弧板18-3连接,另一端与固定筒18-2连接。三块圆弧板18-3沿延伸筒18-1轴线的周向均布。相邻两块圆弧板18-3的相对端之间设置有进料间隙。进料间隙的宽度等于扎带的宽度。圆弧板18-3的内径与延伸筒18-1的内径相等。延伸筒18-1与圆弧板18-3连接的那端端面呈倾斜朝外的圆台面状。延伸筒18-1与圆弧板18-3连接的那端内壁设置有三个倾斜导向块。三个倾斜导向块分别位于三个进料间隙处。三个倾斜导向块均高出延伸筒18-1内侧面D2距离(即三个倾斜导向块远离延伸筒18-1内侧面的那个侧面与延伸筒18-1内侧面的间距等于D2),D2等于待输送扎带带身的厚度。与倾斜导向块接触的扎带将沿着圆台面向外翻出,便于工作人员的扎接。固定筒18-2的内壁开设有花键槽19。绕缆装置3共有两个。两个绕缆装置3内绕缆辊18的固定筒18-2与两根从动轴20远离第二安装板9的那端分别通过花键连接。两个固定筒18-2与两根从动轴20分别通过销轴固定。三块圆弧板18-3的外侧面用于缠绕线缆。一卷线缆缠绕完成并用扎带扎好后,只需拆下销轴并拔出绕缆辊18,即可取出线缆。As shown in FIGS. 4 , 5 and 6 , the cable winding device 3 includes a pin shaft 17 and a cable winding roller 18 . The cable winding roller 18 is made up of an integrally formed extension cylinder 18-1, a fixed cylinder 18-2 and three arc plates 18-3. One end of the extension cylinder 18-1 is connected with the three arc plates 18-3, and the other end is connected with the fixed cylinder 18-2. The three arc plates 18-3 are evenly distributed along the circumferential direction of the axis of the extension cylinder 18-1. A feeding gap is provided between the opposite ends of two adjacent arc plates 18-3. The width of the feed gap is equal to the width of the cable tie. The inner diameter of the arc plate 18-3 is equal to the inner diameter of the extension tube 18-1. The end face of the extension tube 18-1 connected to the arc plate 18-3 is in the shape of a circular platform inclined outward. The inner wall of the end where the extension cylinder 18-1 is connected to the arc plate 18-3 is provided with three inclined guide blocks. Three inclined guide blocks are respectively located at the three feeding gaps. The three inclined guide blocks are all higher than the inner surface of the extension cylinder 18-1 by a distance of D2 (that is, the distance between the side of the three inclined guide blocks away from the inner surface of the extension cylinder 18-1 and the inner surface of the extension cylinder 18-1 is equal to D2), D2 Equal to the thickness of the body of the cable tie to be conveyed. The cable tie in contact with the inclined guide block will be turned out along the surface of the round table, which is convenient for the staff to tie. The inner wall of the fixing cylinder 18 - 2 is provided with a spline groove 19 . There are two cable winding devices 3 in total. The fixed cylinders 18 - 2 of the cable winding rollers 18 in the two cable winding devices 3 are respectively splined to the ends of the two driven shafts 20 away from the second mounting plate 9 . The two fixed cylinders 18-2 and the two driven shafts 20 are respectively fixed by pin shafts. The outer surfaces of the three arc plates 18-3 are used for winding cables. After a roll of cable is wound and tied with cable ties, the cable can be taken out only by removing the pin shaft and pulling out the cable winding roller 18 .

如图4和7所示,排缆装置4包括导轨杆26、滑块27、排缆杆28、引线条36和圆柱凸轮29。水平设置的导轨杆26与第一安装板8及第二安装板9固定。滑块27与导轨杆26构成滑动副。滑块27上支承有两个第一滚轮37。两个第一滚轮37的侧面与滑块27之间均设置有第一容线间隙。排缆杆28的顶端与滑块27固定。两根引线条的内端均与排缆杆28固定。两根引线条36的外端分别位于两个绕缆辊18内圆弧板18-3的上方。两根引线条的外端均支承有第二滚轮35。第二滚轮35的侧面与对应引线条之间设置有第二容线间隙。圆柱凸轮29固定在主动轴7上。排缆杆28的底端伸入圆柱凸轮29侧面的凹槽内,构成空间凸轮机构。待绕卷线缆分别穿过第一容线间隙和第二容线间隙后缠绕到绕缆辊18上。当圆柱凸轮29旋转时,竖直设置的排缆杆28就会沿导轨杆26轴线的方向进行水平往复滑动。在绕缆过程中对电缆进行梳理。As shown in FIGS. 4 and 7 , the cable discharge device 4 includes a rail rod 26 , a slider 27 , a cable discharge rod 28 , a lead bar 36 and a cylindrical cam 29 . The guide rail bar 26 arranged horizontally is fixed to the first mounting plate 8 and the second mounting plate 9 . The slide block 27 and the rail bar 26 form a sliding pair. Two first rollers 37 are supported on the slider 27 . A first thread-accommodating gap is provided between the side surfaces of the two first rollers 37 and the slider 27 . The top of cable discharge rod 28 is fixed with slide block 27. The inner ends of the two lead wires are all fixed with the cable discharge rod 28. The outer ends of the two lead wires 36 are located above the inner circular arc plates 18-3 of the two winding rollers 18 respectively. The outer ends of the two lead wires are supported by second rollers 35 . A second wire-accommodating gap is provided between the side of the second roller 35 and the corresponding lead wire. Cylindrical cam 29 is fixed on driving shaft 7 . The bottom end of cable discharge rod 28 stretches in the groove of cylinder cam 29 side, constitutes space cam mechanism. The cable to be wound is wound onto the cable winding roller 18 after passing through the first wire holding gap and the second wire holding gap respectively. When the cylindrical cam 29 rotated, the vertically arranged cable discharge rod 28 would reciprocate horizontally along the direction of the guide rail rod 26 axis. Comb the cable during the winding process.

如图1、8、9、10、11和12所示,扎带输送装置5包括齿条21、进料架22、扎带分拣管23、齿轮24、电池33和输送电机25。进料架22由一体成型的进料方管22-1和筛选圆管22-2组成。筛选圆管22-2的侧面上开设有长度方向沿筛选圆管22-2轴向设置的筛选通槽。进料方管22-1的出料口与筛选圆管22-2上的筛选通槽连通。进料方管22-1的进料口朝向上方设置。筛选圆管22-2套置在扎带分拣管23的外侧。扎带分拣管23的外径与筛选圆管22-2的内径相等。输送电机25及电池33固定在扎带分拣管23内。输送电机25的输出轴与齿轮24固定。电池33为输送电机25供电。扎带分拣管23的外侧面上开设有沿扎带分拣管23周向均布的三个分拣槽23-1。三个分拣槽23-1的长度方向均沿扎带分拣管23的轴线方向设置。分拣槽的槽宽等于待输送扎带的宽度。分拣槽的底面呈倾斜状。分拣槽一端的槽深为D1,另一端的槽深为D2,D1等于待输送扎带锁止头的厚度。分拣槽槽深为D2的那端与扎带分拣管23一端的端面连通。分拣槽的长度等于进料方管22-1的长度。扎带分拣管23的长度大于进料方管22-1的长度。As shown in FIGS. 1 , 8 , 9 , 10 , 11 and 12 , the cable tie delivery device 5 includes a rack 21 , a feed frame 22 , a cable tie sorting tube 23 , a gear 24 , a battery 33 and a delivery motor 25 . The feeding frame 22 is made up of an integrally formed feeding square tube 22-1 and a screening round tube 22-2. The side of the screening circular tube 22-2 is provided with a screening channel arranged along the axial direction of the screening circular tube 22-2 in the length direction. The discharge port of the feeding square pipe 22-1 communicates with the screening channel on the screening circular tube 22-2. The feeding port of the feeding square tube 22-1 is arranged upwards. The screening round pipe 22 - 2 is sleeved on the outside of the cable tie sorting pipe 23 . The outer diameter of cable tie sorting pipe 23 is equal to the inner diameter of screening circular pipe 22-2. The conveying motor 25 and the battery 33 are fixed in the cable tie sorting pipe 23 . The output shaft of the conveying motor 25 is fixed to the gear 24 . The battery 33 supplies power to the conveying motor 25 . Three sorting grooves 23 - 1 uniformly distributed along the circumference of the tie sorting pipe 23 are opened on the outer surface of the tie sorting pipe 23 . The length directions of the three sorting slots 23 - 1 are all arranged along the axial direction of the tie sorting pipe 23 . The slot width of the sorting chute is equal to the width of the straps to be conveyed. The bottom surface of the sorting chute is inclined. The groove depth at one end of the sorting groove is D1, and the groove depth at the other end is D2, and D1 is equal to the thickness of the locking head of the cable tie to be conveyed. The end of the sorting slot whose groove depth is D2 communicates with the end face of one end of the cable tie sorting pipe 23 . The length of the sorting chute is equal to the length of the feeding square pipe 22-1. The length of the cable tie sorting pipe 23 is greater than the length of the feeding square pipe 22-1.

扎带输送装置5共有两个。两个扎带输送装置5内的齿条21与两根从动轴20分别固定。齿条21的长度方向与从动轴20的轴线平行。两个扎带输送装置5内的齿轮与两根齿条分别啮合。两个扎带输送装置5内进料架22均与第一安装板8固定。分拣槽槽深为D1的那端朝向第一安装板(即扎带分拣管23与分拣槽连通的那端端面朝向绕缆辊18)。两根扎带分拣管23分别穿过两个滑动通孔,并与两个滑动通孔分别构成滑动副。其中一个扎带输送装置5内的三个分拣槽与其中一个绕缆辊18内的三个进料间隙分别对齐。另一个扎带输送装置5内的三个分拣槽与另一个绕缆辊18内的三个进料间隙分别对齐。故扎带分拣管23能够随从动轴20的转动而转动。进料方管22-1内装有多根水平设置,且锁止头朝向第一安装板的扎带。若扎带分拣管23内分拣槽无扎带,则在扎带分拣管23转动过程中,扎带进料管22内的扎带将落入分拣槽内并随扎带分拣管一同转动。输送电机25转动能够带动扎带分拣管23沿从动轴20的周向滑动。There are two cable tie conveying devices 5 . The racks 21 in the two cable tie conveying devices 5 are respectively fixed to the two driven shafts 20 . The longitudinal direction of the rack 21 is parallel to the axis of the driven shaft 20 . The gears in the two cable tie conveying devices 5 mesh with the two tooth bars respectively. The feed frames 22 in the two cable tie conveying devices 5 are all fixed to the first mounting plate 8 . The end of the sorting tank whose depth is D1 is towards the first mounting plate (that is, the end face of the cable tie sorting pipe 23 communicated with the sorting tank is towards the winding roller 18). The two cable tie sorting pipes 23 pass through the two sliding through holes respectively, and form a sliding pair with the two sliding through holes respectively. Three sorting grooves in one of the cable tie conveying devices 5 are respectively aligned with three feeding gaps in one of the winding rollers 18 . Three sorting troughs in the other cable tie conveying device 5 are respectively aligned with three feeding gaps in the other winding cable roller 18 . Therefore, the cable tie sorting pipe 23 can rotate with the rotation of the driven shaft 20 . The feed square tube 22-1 is equipped with a plurality of cable ties which are arranged horizontally and whose locking heads are facing the first mounting plate. If there is no cable tie in the sorting groove in the cable tie sorting pipe 23, then during the rotation of the cable tie sorting pipe 23, the cable tie in the cable tie feeding pipe 22 will fall into the sorting groove and be sorted with the cable tie The tubes rotate together. The rotation of the conveying motor 25 can drive the cable tie sorting pipe 23 to slide along the circumferential direction of the driven shaft 20 .

由于扎带输送装置5的扎带分拣管23与对应绕缆装置3的绕缆辊18设置在同一根从动轴20上,且扎带分拣管23能够在从动轴20上沿轴向滑动,故扎带分拣管23能够将扎带输送至绕缆辊18内侧,进而辅助完成对绕好的线缆的扎捆。Since the cable tie sorting pipe 23 of the cable tie conveying device 5 and the cable winding roller 18 of the corresponding cable winding device 3 are arranged on the same driven shaft 20, and the cable tie sorting pipe 23 can move along the axis of the driven shaft 20 Therefore, the cable tie sorting pipe 23 can transport the cable tie to the inner side of the cable winding roller 18, thereby assisting in completing the bundling of the wound cables.

该线缆绕卷机的绕卷方法如下:The winding method of the cable winding machine is as follows:

步骤一、将两根线缆的一端先分别穿过两个第一容线间隙,再分别穿过两个第二容线间隙,并分别固定在两个绕缆辊18的圆弧板18-3上。将多根扎带装入两个进料方管22-1。进料方管22-1内扎带的锁止头均朝向远离绕缆辊18的一侧。Step 1. Pass one end of the two cables respectively through the two first wire-holding gaps, and then through the two second wire-holding gaps respectively, and fix them on the circular arc plates 18- 3 on. Pack multiple cable ties into the two feed square tubes 22-1. The locking heads of the cable ties in the feeding square tube 22 - 1 are all facing away from the side of the winding roller 18 .

步骤二、两个舵机32转动,使得两根摆杆31的外端搭在两个矩形齿轮30的同一侧。从动轴只能单向转动。Step 2, the two steering gears 32 are rotated so that the outer ends of the two swing rods 31 ride on the same side of the two rectangular gears 30 . The driven shaft can only rotate in one direction.

步骤三、启动驱动电机12或者摇转手柄16,使主动轴及两根从动轴转动。从动轴带动绕缆辊18及扎带分拣管23转动,使得两根线缆分别缠绕到两个绕缆辊18上。扎带分拣管23转动过程中,进料方管22-1内的扎带落入扎带分拣管23的分拣槽内,一个分拣槽内仅能落入一根扎带。主动轴带动圆柱凸轮29转动,使得排缆杆28带动线缆水平直线往复运动,对线缆进行排理。Step 3: Start the driving motor 12 or the handle 16 to rotate the driving shaft and the two driven shafts. The driven shaft drives the cable winding roller 18 and the cable tie sorting pipe 23 to rotate, so that the two cables are wound on the two cable winding rollers 18 respectively. During the rotation of the cable tie sorting pipe 23, the cable tie in the feed square tube 22-1 falls into the sorting groove of the cable tie sorting pipe 23, and only one cable tie can fall into one sorting groove. The driving shaft drives the cylindrical cam 29 to rotate, so that the cable discharge lever 28 drives the cables to reciprocate horizontally and straightly to arrange the cables.

步骤四、线缆绕卷完成后,驱动电机12停转或停止摇转手柄16,输送电机25转动,扎带分拣管23向绕缆辊18滑动,并伸入绕缆辊18内,此时,三个分拣槽内的扎带分别进入绕缆辊18内的三个进料间隙,且三根扎带的带身分别沿倾斜导向块向外翻出。Step 4: After the cable winding is completed, the driving motor 12 stops or the handle 16 is stopped, the conveying motor 25 rotates, and the cable tie sorting tube 23 slides toward the cable winding roller 18 and extends into the cable winding roller 18. At the same time, the cable ties in the three sorting troughs enter three feeding gaps in the winding roller 18 respectively, and the belt bodies of the three cable ties are turned out along the inclined guide block respectively.

步骤五、工作人员将三个进料间隙内的扎带绕过绕卷完成的线缆并扎紧,完成线缆的扎捆。Step 5. The staff wraps the cable ties in the three feeding gaps around the coiled cables and tightens them tightly to complete the bundling of the cables.

步骤六、拆下两根销轴17,并拔出绕缆辊18,取出绕卷包扎好的线缆。Step 6. Remove the two pin shafts 17, pull out the cable winding roller 18, and take out the wound and wrapped cable.

步骤七、装回绕缆辊18及销轴17,输送电机反转,使扎带分拣管复位。Step 7: Reinstall the cable winding roller 18 and the pin shaft 17, reverse the conveying motor, and reset the cable tie sorting tube.

Claims (9)

1. a kind of cable coiling machine, including rack components, power device, around cable device, conveyer of tying band, spooling gear and double To non-return device;It is characterized by: the rack components includes the first mounting plate, the second mounting plate and bottom plate;Described One mounting plate and the second mounting plate are each attached on horizontally disposed bottom plate;
The power device include driving motor, duplex chain wheel, driven sprocket, chain, driving shaft, driven shaft, clutch and Handle;Described is actively pivotally supported on the first mounting plate and the second mounting plate;Two driven shafts are supported on the second mounting plate On;The driving motor is fixed on bottom plate;The output shaft of driving motor and one end of driving shaft are fixed;Driving shaft it is another End is fixed with handle;The duplex chain wheel is fixed on driving shaft;Two driven sprockets and two driven shafts respectively by from Clutch connection;Two drive sprockets in duplex chain wheel pass through chain with two driven sprockets respectively and connect;
The two-way non-return device includes rectangle gear, swing rod and steering engine;The output shaft of steering engine and the inner end of swing rod are fixed;It is double To non-return device altogether there are two;Rectangle gear in two two-way non-return devices is fixed respectively with two driven shafts;Two two-way Steering engine in non-return device is each attached on the second mounting plate;The outer end of two swing rods is ridden over respectively on two rectangle gears;
It is described around cable device include around cable roller;It is described around cable roller by integrally formed exntension tubs, fixed cylinder and three pieces of circular arcs Board group at;One end of the exntension tubs is connect with three pieces of arc plates, and the other end is connect with fixed cylinder;Three pieces of arc plates are along exntension tubs The circumferential direction of axis is uniformly distributed;Charging gap is provided between adjacent two pieces of arc plates;That end that exntension tubs inner wall is connect with arc plate There are three oriented blocks for setting;Three oriented blocks are located at three charging gap locations;The inner wall of fixed cylinder offers Spline;Around cable device altogether there are two;Two pass through spline around the fixed cylinder of cable roller and two driven shafts in cable device respectively Connection;
The spooling gear includes guide rail pole, sliding block, row's cable bar, lead item and cylindrical cam;Horizontally disposed guide rail pole with First mounting plate and the second mounting plate are fixed;Sliding block and guide rail pole constitute sliding pair;There are two the first idler wheels for bearing on sliding block;Two The first appearance line gap is provided between the side and sliding block of a first idler wheel;The top of row's cable bar is fixed with sliding block;Two are drawn The inner end of lines is fixed with row's cable bar;The outer end of two lead items is located at two tops around cable roller Inner arc plate;Two The outer end of root lead item is supported with the second idler wheel;Is respectively arranged between the side of two the second idler wheels and corresponding lead article Two hold line gap;The cylindrical cam is fixed on driving shaft;The recessed of cylindrical cam side is protruded into the bottom end of row's cable bar In slot;
The conveyer of tying band includes rack gear, feeding rack, band sorting pipe, gear and feeder motor;The feeding rack It is made of integrally formed charging square tube and screening round tube;Screening through slot is offered on the side of the screening round tube;It is described into Expect that the discharge port of square tube is connected to the screening through slot on screening round tube;Screening round tube is nested in the outside of band sorting pipe;It is described The outer diameter of band sorting pipe, internal diameter, the internal diameter of arc plate and the internal diameter of exntension tubs for screening round tube are equal;The conveying electricity Machine is fixed in band sorting pipe;The output shaft of feeder motor is fixed with gear;Edge is offered on the lateral surface of band sorting pipe Band sorts three circumferentially uniformly distributed sorting slots of pipe;The bottom surface of sorting slot is oblique;It sorts that lesser end of groove deep and pricks End face connection with sorting pipe;The length that band sorts pipe is greater than the length of charging square tube;
There are two the conveyer of tying band is total;Rack gear in two conveyer of tying band is fixed respectively with two driven shafts; Gear in two conveyer of tying band engages respectively with two toothed racks;Feeding rack in two conveyer of tying band is with first Mounting plate is fixed;That lesser end of groove deep is sorted towards around cable roller;Three sorting slots in one of conveyer of tying band It is aligned respectively with one of them three charging gap in cable roller;Three sorting slots in another conveyer of tying band and another One three charging gap in cable roller is aligned respectively.
2. a kind of cable coiling machine according to claim 1, it is characterised in that: two band sorting pipes are each passed through first Two sliding through holes opened up on mounting plate, and sliding pair is respectively constituted with two sliding through holes.
3. a kind of cable coiling machine according to claim 1, it is characterised in that: the length of the sorting slot is equal to charging side The length of pipe, groove width are equal to the width of band to be conveyed;The groove depth of sorting slot one end is D1, and the groove depth of the other end is D2, D1 etc. In the thickness of band locking head to be conveyed, D2 is equal to the thickness of band belt body to be conveyed.
4. a kind of cable coiling machine according to claim 1, it is characterised in that: the conveyer of tying band further includes electricity Pond;The battery is fixed in band sorting pipe;Battery is feeder motor power supply.
5. a kind of cable coiling machine according to claim 1, it is characterised in that: what the exntension tubs were connect with arc plate The inclined rotary table planar outwardly in that end end face.
6. a kind of cable coiling machine according to claim 1, it is characterised in that: three oriented blocks are higher by exntension tubs Medial surface D2 distance, D2 are equal to the thickness of band belt body to be conveyed.
7. a kind of cable coiling machine according to claim 1, it is characterised in that: two fixed cylinders are distinguished with two driven shafts It is fixed by pin shaft.
8. a kind of cable coiling machine according to claim 1, it is characterised in that: the feed inlet of the charging square tube is towards upper Side's setting.
9. a kind of winding method of cable coiling machine as described in claim 1, it is characterised in that: Step 1: by both threads cable One end be first each passed through two first appearance line gaps, then be each passed through two second appearance line gaps, and be separately fixed at two On the arc plate of cable roller;Band is packed into two charging square tubes;The locking head of band is directed away from around cable in charging square tube The side of roller;
Step 2: two steering engine rotations, so that the outer end of two swing rods rides over the same side of two rectangle gears;
Step 3: starting driving motor or rocking-turn handle, make driving shaft and two driven shaft rotations;Driven shaft drive around cable roller and Band sorts pipe rotation, so that both threads cable is wound into two on cable roller respectively;Band sorts in pipe rotation process, charging side Band in pipe is fallen into the sorting slot of band sorting pipe;Driving shaft drives cylindrical cam rotation, so that row's cable bar drives cable Horizontal linear moves back and forth, and carries out row's reason to cable;
Step 4: driving shaft stalling, feeder motor rotates forward, and band sorts pipe and slides to around cable roller, and stretches after the completion of cable coiling Enter in cable roller;
Step 5: the band that three feed in gap is bypassed the cable of coiling completion and tightened by staff, cable is completed It ties up;
Step 6: extracting around cable roller, the cable that coiling bandages is taken out;
Step 7: reinstalling around cable roller, feeder motor reversion, reset band sorting pipe.
CN201711146013.XA 2017-11-17 2017-11-17 A kind of cable coiling machine and its winding method Expired - Fee Related CN107972909B (en)

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