CN107962768A - Automatically control the winding surface coating machine operating system and method for covering colloid amount - Google Patents
Automatically control the winding surface coating machine operating system and method for covering colloid amount Download PDFInfo
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- CN107962768A CN107962768A CN201711208817.8A CN201711208817A CN107962768A CN 107962768 A CN107962768 A CN 107962768A CN 201711208817 A CN201711208817 A CN 201711208817A CN 107962768 A CN107962768 A CN 107962768A
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- workbench
- adhesive tape
- bandage
- operating system
- surface coating
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- 238000004804 winding Methods 0.000 title claims abstract description 21
- 239000011248 coating agent Substances 0.000 title claims abstract description 17
- 238000000576 coating method Methods 0.000 title claims abstract description 17
- 239000000084 colloidal system Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000002390 adhesive tape Substances 0.000 claims abstract description 67
- 230000008961 swelling Effects 0.000 claims abstract description 9
- 230000008859 change Effects 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 9
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000004073 vulcanization Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 238000011161 development Methods 0.000 abstract description 2
- 239000004033 plastic Substances 0.000 abstract description 2
- 239000003292 glue Substances 0.000 description 17
- 238000005516 engineering process Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- -1 hard glue-line Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000005486 sulfidation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
- B29C63/08—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically
- B29C63/10—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0019—Combinations of extrusion moulding with other shaping operations combined with shaping by flattening, folding or bending
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention discloses a kind of winding surface coating machine operating system and method for automatically controlling and covering colloid amount, the first workbench including leading screw driving and the second workbench below the first workbench, adhesive tape thickness detector is installed on the second workbench, detector can detect adhesive tape thickness and transmit a signal to controller control plastic emitting speed, leading screw is installed on the first workbench, adhesive tape delivery wheel and swelling device are housed before the second workbench, the axle center of swelling device is connected sensing adhesive tape conveying speed with encoder and then adjusts the extruded velocity of rubber outlet machine, it is also equipped with carrying out rubber roller the bandage device of bandage on base, by setting pressure sensor to sense bandage expanding force in bandage device, the expanding force of bandage is adjusted by tension device, realize rubber roller vulcanization before pre-tensioning it is controllable, and provide reliable foundation to the product after vulcanization.By the improvement of the automated production to covering adhesive process, impetus of the development to industrialized production of intelligent automation is shown.
Description
Technical field
The present invention relates to the control field of rubber roller production, a kind of winding for automatically controlling and covering colloid amount is concretely related to
Surface coating machine operating system.
Background technology
Rubber roller is using metal or other materials as core, and overcoating rubber manufactured roll product through vulcanization, is mainly used in
Papermaking, printing and dyeing, printing, grain processing, metallurgy, plastic processing etc..Rubber roller generally by outer layer glue, hard glue-line, metal core,
Roll neck and venthole composition, it, which is processed, includes roller core sandblasting, bonding processing, covers gum forming, cladding bandage, sulfurizing pot vulcanization and table
The processes such as face processing.Wherein cover with gum forming process carried out from adhesive tape and the directive wheel of gluing machine that Rubber Extruder is extruded,
By an adhesive tape conveying mechanism, adhesive tape is expressed on rotating workpiece, allows axial direction of the workbench along workpiece that adhesive tape is provided
It is mobile, adhesive tape is wrapped in workpiece surface.There are following problem for rubber roller production equipment on current market：
(1) workbench covers the movement of moulding bar on adhesive dispenser and is realized by cylinder driving.Since every profession and trade is to glue
The difference of roller requirement, rubber roller cover the diameter of glue in the range of 15mm~1500mm.If realize that covers the completion of glue machine
The rubber roller production of specification in more, it is necessary to be at least the cylinder of 1000mm for workbench configuration stroke, so cover the length of adhesive dispenser
Degree size is greater than 1 meter, just completely inconvenient for the confined space on walking workbench.
(2) when workpiece rotates, the adhesive tape of extrusion is wrapped on workpiece and conveys speed along the axial movement of workpiece, adhesive tape
Three movement velocitys that degree, workpiece rotational frequency and workbench are moved axially along workpiece, which are realized organically to coordinate, will depend on operating personnel completely
Experience and qualification, rely on human factor, certain difficulty there is on efficiency and quality is improved.
(3) to pass through a series of directive wheels in adhesive tape course of conveying, for ensure cover colloid amount, it is necessary to expansion tightening wheel to adhesive tape into
Row tensioner, and since the change of adhesive tape conveying speed, the position of expansion tightening wheel need irregularly to adjust, tradition is adjusted by artificial
The mode of potentiometer is adjusted, the application condition that manual operation produces is big, and degree of regulation is difficult to ensure that.
(4) rubber roller at once will tighten the glue after covering with the strap of heatproof, compression resistance on former station after glue is covered in winding,
Reacted with improving interlinkage of the rubber in sulfidation.Due to not being detected to the power that tightens of strap, rubber after vulcanization is caused
Hardness, density, intensity, wearability and the service life of glue all do not reach the effect in laboratory, influence the performance in actual production.
(5) operating system of rubber covered roller winding and surface-covering machine usually used at present, is mostly manual using three axis frequency controls
Control system.When workpiece rotates, the adhesive tape of extrusion is wrapped on workpiece and is moved along axis of workpiece direction, extruder extrusion
The cooperation of adhesive tape speed, workpiece rotational frequency and adhesive tape along three movement velocitys of axis of workpiece translational speed needs to depend on operating personnel completely
Experience and qualification, human factor influences bigger, and there are certain difficulty on efficiency and quality is improved.
The content of the invention
For deficiency present in background technology, the present invention provides a kind of winding surface coating machine behaviour for automatically controlling and covering colloid amount
Make system, flexibility and the accuracy of production technology can be effectively improved, be improved largely to the quality of production and production efficiency.
Automatically control the winding surface coating machine operating system for covering colloid amount, including control cabinet, set in control cabinet industrial personal computer and
Controller；The outside of control cabinet is equipped with touch display screen；The control cabinet is installed on the first workbench, first workbench
The upper cylinder for setting promising adhesive tape to provide thrust, first workbench are fixed on the second workbench by feed screw nut combination
On, rotated by leading screw on nut, the first workbench being connected with leading screw can be horizontal along the second workbench being connected with nut
It is mobile, adhesive tape thickness detector is installed on the second workbench, to detect adhesive tape section thickness；The lower face of first workbench
One group of sliding block, the sliding block and leading installed in the nut thick stick both sides of the second workbench are respectively installed in the both sides of feed screw nut combination
Rail coordinates；Swelling device and some directive wheels are fixed with before second workbench, the axis of rotation of the swelling device connects
Encoder is connect, adhesive tape expanding force is detected in real time by encoder.
Preferably, be also equipped with bandage device on the base, the bandage device include the bandage disk being sequentially arranged and
Multiple bandage delivery wheels, bandage disk are connected with tension device, change the expanding force of bandage by tension device, two bandages are defeated wherein
Send and the bandage pressure sensor that can test bandage expanding force is installed between taking turns；
Preferably, servomotor is housed on the base, base can be driven to be moved along axis of workpiece direction.
Preferably, the outside of the control cabinet is equipped with touch display screen；
Preferably, the leading screw is fixed on the first workbench by the bearing at both ends；
Preferably, the leading screw is triangular form leading screw or trapezoidal screw or rectangle leading screw or zigzag leading screw；
Preferably, one end of the leading screw is provided with the handwheel or motor that driving leading screw rotates；
Preferably, connected between the bearing and leading screw by bearing；
Preferably, the first workbench upper end is provided with control cabinet；
Preferably, the cylinder is the guide cylinder of guide；
Preferably, the swelling device include by shaft be installed on base on strut and strut one end expansion tightening wheel and
The clump weight of the other end；
Preferably, the shaft centerline of the strut and the shaft centerline of encoder are coaxial；
Preferably, the controller is PLC program controller.
While aforesaid operations system is provided, present invention also offers a kind of control method of aforesaid operations system, step
It is rapid as follows：
A. the change of adhesive tape thickness detector analysis adhesive tape cross sectional shape after extrusion and size；
B. determined to influence the factor of adhesive tape cross sectional shape and change in size according to the data stored in industrial personal computer：It is extruder
Rotating speed or base are mismatched along the translational speed of roller core axial direction with workpiece rotary speed；
C. if influence factor is extruder rotating speed, the diameter by industrial personal computer according to workpiece, sets a preferred recommendation
Tachometer value, then calculates the linear speed angle value of workpiece, and controller adjusts the rotating speed of extruder according to linear speed angle value；
D. mismatched if influence factor is base along the translational speed of roller core axial direction with workpiece rotary speed, by controlling
Device processed controls speed of wrap in a certain fixed value, according to the cyclically-varying of workpiece angular velocity of rotation, adjustment base along
The translational speed of roller core axial direction；The movement of base is driven by servomotor；
During being wound onto on roller core, encoder detection adhesive tape expanding force, extruded velocity and speed of wrap
Encoder position is set as zero when being fitted on optimal, measured value is fed back to controller, controller control extruded velocity, expanding force increases
Added-time extruder accelerates, and extruder slows down when expanding force reduces.
Beneficial effect acquired by the present invention is：
(1) by the stroke for covering glue workbench and being divided into two layers of transversely movable structure and can reducing cylinder piston, section
The space of walking workbench has been saved, has improved space availability ratio.
The moving structure of (2) first workbench is oriented to, by the way of leading screw driving using line slideway, when improving operation
The self-locking performance of stability and deboost.
(3) pre-tensioning before vulcanization is automatically adjusted by sensor and compensated, it is adjustable, controllable, realize to expanding force control
The stability of system, can accurately reach the required effect of setting, and have reliable foundation to the product after vulcanization.
(4) adhesive tape thickness detector can be to adhesive tape during being wound onto on roller core, according to the section ruler of adhesive tape
Very little to control extruded velocity, the extruder speedup when adhesive tape is drawn thin, extruder slows down when blocked up.To realize the flat of adhesive tape transmission
Surely, the consistent of adhesive tape sectional dimension is kept.
(5) setting of encoder can match extruded velocity and speed of wrap most preferably, extruder during expanding force increase
Slow down, extruder speedup when expanding force reduces.
(6) that thought originally is made to the programming Control of production technology by using industrial personal computer, PLC controller, intelligent element
Simple reciprocating machine movement is changed into the production automatically controlled, improves accuracy, flexibility, the convenience of production technology.
(7) due to realizing automated control to encapsulated size, the saving to raw material and human resources has played great work
With being operated from two original people and be changed into one man operation, the development for further having shown intelligent automation pushes away industrialized production
Action is used.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are the present invention
Some embodiments, for those of ordinary skill in the art, without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is mid-rubber roll wrapping machine front view of the present invention；
Fig. 2 is mid-rubber roll wrapping machine left view of the present invention；
Fig. 3 is control system schematic diagram of the present invention；
In figure：1- control cabinets, the first workbench of 2-, the second workbench of 3-, 4- adhesive tape thickness detectors, 5- adhesive tape, 6- match somebody with somebody
Pouring weight, 7- bandages, 8- bandage delivery wheels, 9- bandage pressure sensors, 10- bandage disks, 11- struts, 12- expansion tightening wheels, 13- hands
Wheel, 14- cylinders, 15- bases, 16- sliding blocks, 17- guide rails, 18- encoders, 19- tension devices.
Embodiment
It is noted that described further below is all illustrative, it is intended to provides further instruction to the application.It is unless another
Indicate, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
It is also intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " bag
Include " when, it indicates existing characteristics, step, operation, device, component and/or combinations thereof.
Rubber covered roller winding and surface-covering machine as depicted in figs. 1 and 2, control cabinet 1 are installed on the upper end of the first workbench 1, built-in work
Control machine and controller, the exterior installation touch display screen of control cabinet 1；Adhesive tape thickness detector is also equipped with first workbench 2
4, to detect adhesive tape section thickness；First workbench 1 is connected by changement with cylinder 14, and the second workbench 3 is positioned at the
One workbench, 2 lower end, the second workbench 3 are fixed on nut lower end, and nut is installed on leading screw, is coordinated with threads of lead screw and is realized horizontal stroke
To movement, leading screw is preferably trapezoidal or rectangle leading screw, ensures with enough driving torques and with auto-lock function, leading screw
Both ends are fixed by bearing and bearing, and bearing is installed on the lower face of the first workbench 1；The lower face of first workbench 1 exists
Leading screw both sides are respectively provided with sliding block 16, and sliding block 16 coordinates with the guide rail 17 installed in 3 top nut both sides of the second workbench；Second work
Make to be fixed with swelling device before platform 3, swelling device includes expansion tightening wheel 12 and some directive wheels, and expansion tightening wheel 12 is installed on strut
11 one end, the other end of strut 11 are equipped with clump weight 6, and strut 11 is fixed on the second workbench 3 by one end of shaft, turn
The axis other end installs encoder 11, and the second workbench is fixed on base 15, and bandage device, bandage dress are also equipped with base 15
Put and be connected including bandage disk 10 and multiple bandage delivery wheels 8, bandage disk 10 with tension device 19, bandage 7 is changed by tension device 19
Expanding force, the bandage pressure sensor 9 that can test bandage expanding force is installed between two bandage delivery wheels 8 wherein.
Industrial personal computer can extrude extruder adhesive tape speed, workpiece rotational frequency and adhesive tape along axis of workpiece translational speed into line number
It is controllable to production process, can look into according to analyzing and store, provide data foundation to follow-up improve.
Touch display screen, intelligent element, PLC substitute original potentiometer operation, it is easy to use, sturdy and durable, accurate and
Reaction speed is fast, saves space.
Specific work process of the present invention is as follows：
Required to rotate handwheel 13 according to top roller diameter, the second workbench 3 is adjusted to suitable position, the rubber being kneaded
Glue, adhesive tape 5 is constantly provided by Rubber Extruder, it would be desirable to which the workpiece for twining glue processing is placed on the specified device of lathe, is twined
Coordinated adhesive tape 5 that Rubber Extruder extrudes and directive wheel and expansion tightening wheel 12 around surface coating machine, adhesive tape 5 is expressed to and is twined
Around workpiece on, servomotor drive workbench moved axially along workpiece, realize rubber roller winding work.As workpiece upper strip twines
Around the increase of thickness, increase top roller diameter, cylinder 14 is moved to the left, and adhesive tape is continued uniform winding in the new appearance of rubber roller
Face.The thickness of adhesive tape 5 during 4 real-time detection operation of adhesive tape thickness detector at the same time, when thickness detector 4 detects glue
When the thickness and standard value of bar 5 have deviation, signal is fed back to the controller in control cabinet, controller sends instruction adjustment in time
Extruder rotating speed.When thickness is drawn thin, extruder speedup, increases gel quantity in the unit interval, when thickness is blocked up, extruder
Slow down, reduce gel quantity in the unit interval, diameter is increasing after covering glue due to rubber roller, therefore covers glue thickness under same extruded velocity
Also change can be produced, realizes the matching of speed, workbench edge along the speed in axis of workpiece direction by adjusting workbench at this time
The speed in axis of workpiece direction is matched by servomotor.
Adhesive tape 5 after the extrusion is to during being wrapped in roller core, and adhesive tape 5 during expansion tightening wheel 12 by also having a speed
Measurement process, realizes detection by being connected with the rotating shaft encoder 18, extruded velocity and speed of wrap is matched most in advance
The position of encoder is set as zero when good, and when expanding force increase, encoder is in positive-displacement state, and forward signal is sent
Controller in control cabinet, controller send assisted instruction, and extruder accelerates, and when expanding force reduces, encoder is in negative position
Shifting state, controller negative signal being sent in control cabinet, controller send deceleration instruction, and extruder slows down.
The bandage 7 of bandage disk 10 is transported at rubber roller after bandage delivery wheel 8 and pressure sensor 9 and rubber roller is tied up
Band.When bandage pressure sensor 9 senses that the pressure from bandage 7 is not inconsistent with typical set value, control cabinet is sent instructions to
Interior controller, controller send enabled instruction and start to work to tension device 19, tension device 19, change the position of bandage disk 10,
Tensioner adjustment is carried out to bandage, when the pressure value that pressure sensor 9 senses meets typical set value, it is qualified to be sent to controller
Instruction, controller send halt instruction, and tension device 19 is stopped.
To improve moving speed of table and realizing automated control, the handwheel of leading screw can be changed to motor, using motor
Drive the rotating mode of leading screw.
The close-loop control mode of servomotor can realize the information feedback of speed control.
While aforesaid operations system is provided, present invention also offers a kind of control method of aforesaid operations system, step
It is rapid as follows：
A. the change of adhesive tape thickness detector analysis adhesive tape cross sectional shape after extrusion and size；
B. determined to influence the factor of adhesive tape cross sectional shape and change in size according to the data stored in industrial personal computer：It is extruder
Rotating speed or base are mismatched along the translational speed of roller core axial direction with workpiece rotary speed；
C. if influence factor is extruder rotating speed, the diameter by industrial personal computer according to workpiece, sets a preferred recommendation
Tachometer value, then calculates the linear speed angle value of workpiece, and controller adjusts the rotating speed of extruder according to linear speed angle value；
Adhesive tape after extrusion during being wound onto on roller core, adhesive tape reflectogauge to the sectional dimension of adhesive tape into
Row measurement, controller is fed back to by measured value, and controller controls extruded velocity, the extruder speedup when adhesive tape is drawn thin, blocked up
When extruder slow down.
D. mismatched if influence factor is base along the translational speed of roller core axial direction with workpiece rotary speed, by controlling
Device processed controls speed of wrap in a certain fixed value, according to the cyclically-varying of workpiece angular velocity of rotation, adjustment base along
The translational speed of roller core axial direction；The movement of base is driven by servomotor；
Step c and step d can be exchanged.
No matter extruder extrusion adhesive tape speed, workpiece rotational frequency and adhesive tape are along three movement velocitys of axis of workpiece translational speed
One of speed what kind of change, sensor by electric signal can all be carried out offset to another speed automatic anti-
Feedback adjustment follow-up, to realize the steady of adhesive tape transmission, keeps the consistent of adhesive tape sectional dimension.
After the adhesive tape for ensureing to want constant cross-section size is wound on roller core, according to the width and thickness of adhesive tape, according to
The requirement of the thickness of glue is quantitatively covered, calculates amount of lap when often covering one layer of glue, so has formula to follow, we can
Controlled covering glue amount.
Formula：Once cover thickness/(1-amount of lap %) of glue thickness=adhesive tape
According to the cyclically-varying of workpiece angular velocity of rotation, to translational speed servomotor of the base along roller core axial direction
Matched, to realize required amount of lap.
The Contrast on effect as shown in the table of two kinds of operations
Although above-mentioned be described the embodiment of the present invention with reference to attached drawing, model not is protected to the present invention
The limitation enclosed, those skilled in the art should understand that, on the basis of technical scheme, those skilled in the art are not
Need to make the creative labor the various modifications that can be made or deformation still within protection scope of the present invention.
Claims (10)
1. automatically control the winding surface coating machine operating system for covering colloid amount, it is characterised in that including control cabinet, set in control cabinet
Industrial personal computer and controller；The outside of control cabinet is equipped with touch display screen；The control cabinet is installed on the first workbench, and described the
Promising adhesive tape is set to provide the cylinder of thrust on one workbench, first workbench is fixed on the by feed screw nut combination
On two workbench, rotated by leading screw on nut, the first workbench being connected with leading screw can be along the second work being connected with nut
Moved horizontally as platform, adhesive tape thickness detector is installed on the second workbench, to detect adhesive tape section thickness；First workbench
Lower face in each one group of sliding block of installation in the both sides that feed screw nut combines, the sliding block and be installed on the second workbench upper surface spiral shell
The guide rail of female both sides coordinates；Adhesive tape delivery wheel and swelling device and some directive wheels, institute are installed before second workbench
Connection encoder at the axis of rotation of swelling device is stated, adhesive tape expanding force is detected in real time by encoder.
2. automatically control the winding surface coating machine operating system for covering colloid amount as claimed in claim 1, it is characterised in that the bottom
Bandage device is also equipped with seat, the bandage device includes the bandage disk being sequentially arranged and multiple bandage delivery wheels, bandage disk
It is connected with tension device, changes the expanding force of bandage by tension device, be provided with and can test between two bandage delivery wheels wherein
The bandage pressure sensor of bandage expanding force.
3. automatically control the winding surface coating machine operating system for covering colloid amount as claimed in claim 1, it is characterised in that the silk
Thick stick is fixed on the first workbench by the bearing at both ends.
4. automatically controlling the winding surface coating machine operating system for covering colloid amount as claimed in claim 3, the leading screw is triangular form
Leading screw or trapezoidal screw or rectangle leading screw or zigzag leading screw.
5. automatically controlling as described in claim 3 or 4 covers the winding surface coating machine operating system of colloid amount, it is characterised in that institute
The one end for stating leading screw is provided with handwheel or motor that driving leading screw rotates.
6. automatically control the winding surface coating machine operating system for covering colloid amount as claimed in claim 1, it is characterised in that the branch
Connected between seat and leading screw by bearing.
7. automatically control the winding surface coating machine operating system for covering colloid amount as claimed in claim 1, it is characterised in that the gas
Cylinder is the guide cylinder of guide.
8. automatically control the winding surface coating machine operating system for covering colloid amount as claimed in claim 1, it is characterised in that described to rise
Tight device includes the strut and the expansion tightening wheel of strut one end and the clump weight of the other end being installed on by shaft on base.
9. automatically control the winding surface coating machine operating system for covering colloid amount as claimed in claim 1, it is characterised in that the branch
The shaft centerline of bar and the shaft centerline of encoder are coaxial.
10. automatically controlling as described in claim 1-9 is any covers the control method of the winding surface coating machine operating system of colloid amount,
Step is as follows：
A. the change of adhesive tape thickness detector analysis adhesive tape cross sectional shape after extrusion and size；
B. determined to influence the factor of adhesive tape cross sectional shape and change in size according to the data stored in industrial personal computer：It is extruder rotating speed
Or base is mismatched along the translational speed of roller core axial direction with workpiece rotary speed；
C. if influence factor is extruder rotating speed, the diameter by industrial personal computer according to workpiece, sets a preferred recommendation rotating speed
Value, then calculates the linear speed angle value of workpiece, and controller adjusts the rotating speed of extruder according to linear speed angle value；
D. mismatched if influence factor is base along the translational speed of roller core axial direction with workpiece rotary speed, by controller
By speed of wrap control in a certain fixed value, according to the cyclically-varying of workpiece angular velocity of rotation, base is adjusted along roller core
Axial translational speed；
Wherein step c and step d can be exchanged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711208817.8A CN107962768B (en) | 2017-11-27 | 2017-11-27 | Winding and covering machine operation system and method for automatically controlling covering quality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711208817.8A CN107962768B (en) | 2017-11-27 | 2017-11-27 | Winding and covering machine operation system and method for automatically controlling covering quality |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107962768A true CN107962768A (en) | 2018-04-27 |
| CN107962768B CN107962768B (en) | 2020-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711208817.8A Active CN107962768B (en) | 2017-11-27 | 2017-11-27 | Winding and covering machine operation system and method for automatically controlling covering quality |
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| Country | Link |
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| CN (1) | CN107962768B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113183440A (en) * | 2021-04-28 | 2021-07-30 | 重庆科技学院 | Butyl rubber vibration damping belt production line and tension control method |
| CN113650261A (en) * | 2021-10-19 | 2021-11-16 | 天津赛象科技股份有限公司 | Control method and control system for stabilizing pressure of rubber extruded by steel wire ring winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753805A (en) * | 2014-01-26 | 2014-04-30 | 济南强力胶辊设备有限公司 | Large-scale full-featured rubber covered roller winding cladding machine |
| CN106337916A (en) * | 2015-07-09 | 2017-01-18 | 天津津亚电子有限公司 | Gear and rack travel amplifying mechanism |
| CN206085731U (en) * | 2016-08-31 | 2017-04-12 | 江阴邦特科技有限公司 | Tension system of sticky tape make -up machine |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103753805A (en) * | 2014-01-26 | 2014-04-30 | 济南强力胶辊设备有限公司 | Large-scale full-featured rubber covered roller winding cladding machine |
| CN106337916A (en) * | 2015-07-09 | 2017-01-18 | 天津津亚电子有限公司 | Gear and rack travel amplifying mechanism |
| CN206085731U (en) * | 2016-08-31 | 2017-04-12 | 江阴邦特科技有限公司 | Tension system of sticky tape make -up machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113183440A (en) * | 2021-04-28 | 2021-07-30 | 重庆科技学院 | Butyl rubber vibration damping belt production line and tension control method |
| CN113183440B (en) * | 2021-04-28 | 2023-01-24 | 重庆科技学院 | Butyl rubber vibration damping belt production line and tension control method |
| CN113650261A (en) * | 2021-10-19 | 2021-11-16 | 天津赛象科技股份有限公司 | Control method and control system for stabilizing pressure of rubber extruded by steel wire ring winding machine |
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| Publication number | Publication date |
|---|---|
| CN107962768B (en) | 2020-10-02 |
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Address after: No.5 Wenzhuang South Road, Shizhong District, Jinan City, Shandong Province, 250022 Patentee after: Jinan Qiangli roller making equipment Co.,Ltd. Address before: No.5 Wenzhuang South Road, Shizhong District, Jinan City, Shandong Province, 250022 Patentee before: JINAN POWER RUBBER ROLLER EQUIPMENT Co.,Ltd. |
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Denomination of invention: Operating system and method of winding and overlaying machine for automatically controlling coating quality Effective date of registration: 20210806 Granted publication date: 20201002 Pledgee: Qilu bank Limited by Share Ltd. branch of the southern suburbs of Ji'nan Pledgor: Jinan Qiangli roller making equipment Co.,Ltd. Registration number: Y2021980007366 |
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Date of cancellation: 20220920 Granted publication date: 20201002 Pledgee: Qilu bank Limited by Share Ltd. branch of the southern suburbs of Ji'nan Pledgor: Jinan Qiangli roller making equipment Co.,Ltd. Registration number: Y2021980007366 |
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Denomination of invention: Operating System and Method of Winding Overlayer for Automatic Control of Glue Coating Quality Effective date of registration: 20220928 Granted publication date: 20201002 Pledgee: Qilu bank Limited by Share Ltd. branch of the southern suburbs of Ji'nan Pledgor: Jinan Qiangli roller making equipment Co.,Ltd. Registration number: Y2022980016631 |
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Date of cancellation: 20230921 Granted publication date: 20201002 Pledgee: Qilu bank Limited by Share Ltd. branch of the southern suburbs of Ji'nan Pledgor: Jinan Qiangli roller making equipment Co.,Ltd. Registration number: Y2022980016631 |
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