CN107812631A - A kind of processing unit (plant) for spray coating shielding membrane - Google Patents

A kind of processing unit (plant) for spray coating shielding membrane Download PDF

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Publication number
CN107812631A
CN107812631A CN201711161364.8A CN201711161364A CN107812631A CN 107812631 A CN107812631 A CN 107812631A CN 201711161364 A CN201711161364 A CN 201711161364A CN 107812631 A CN107812631 A CN 107812631A
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CN
China
Prior art keywords
film
adhesive tape
spray coating
installing mechanism
frame
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Pending
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CN201711161364.8A
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Chinese (zh)
Inventor
谢周明
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CHONGQING XIESHI ADHESIVE PRODUCTS Co Ltd
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CHONGQING XIESHI ADHESIVE PRODUCTS Co Ltd
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Priority to CN201711161364.8A priority Critical patent/CN107812631A/en
Publication of CN107812631A publication Critical patent/CN107812631A/en
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Abstract

The invention discloses a kind of processing unit (plant) for spray coating shielding membrane, is related to masking glue processing technique field.It is disclosed by the invention.Processing unit (plant) disclosed by the invention for spray coating shielding membrane it include:Frame, the film roll installing mechanism being sequentially arranged in frame, tape roll installing mechanism, tube filler installing mechanism, the smooth component of the film for flat film being arranged between film roll installing mechanism and tape roll installing mechanism, the adhesive tape film combining mechanism for being used to be pressed on adhesive tape on film being arranged between tape roll installing mechanism and tube filler installing mechanism;Film roll installing mechanism, tape roll installing mechanism, tube filler installing mechanism, the smooth component of film and adhesive tape film combining mechanism are incorporated into frame by the processing unit (plant) for being used for spray coating shielding membrane, shape integral structure, the convenience of process operation is improved, and then improves processing efficiency.

Description

A kind of processing unit (plant) for spray coating shielding membrane
Technical field
The present invention relates to masking glue production technical field, is filled in particular to a kind of processing for spray coating shielding membrane Put.
Background technology
Shielding film (or coating protective film, masking glue, spray coating shielding membrane), belongs to one kind of masking product, is mainly used in Automobile, steamer, train, driver's cabin, furniture, etc. the spray painting such as product when to block paint, block coating and upholstery material etc., Protect the cleaning at the position that need not be decorated.
And problems be present when processing in the existing processing unit (plant) for spray coating shielding membrane, such as:Equipment is grasped Make low inconvenience, automaticity, adhesive tape position fitting inaccuracy, easy sideslip shifts, be bad film roll in process The problems such as i.e. product qualification rate is more more for product, installation tape roll inconvenience, processing efficiency is low, the masking adhesive tension that processes is low.
The content of the invention
It is an object of the invention to provide a kind of processing unit (plant) for spray coating shielding membrane.
What the present invention was realized in:
A kind of processing unit (plant) for spray coating shielding membrane, it includes:It includes:Frame, be sequentially arranged at it is thin in frame Film roll installing mechanism, tape roll installing mechanism, tube filler installing mechanism, it is arranged on film roll installing mechanism and tape roll installing mechanism Between the smooth component of the film for flat film, be arranged between tape roll installing mechanism and tube filler installing mechanism and be used for Adhesive tape film combining mechanism adhesive tape being pressed on film;
Frame includes:Two fixed plates that left and right is oppositely arranged, and it is connected vertically with two installing plates and positioned at two Working plate between individual installing plate;
Film roll installing mechanism includes:For installing the film axis and two the first connecting shafts of film roll;The two of film axis End is detachably connected with two the first connecting shafts respectively;One end set of each first connecting shaft away from film axis connects with gantry rotation Connect;The one end of first connecting shaft away from film axis is arranged with clutch shaft bearing;
The bearing installing plate for installing clutch shaft bearing is symmetrically provided with frame;Band is set on each bearing installing plate The section for having opening is in the neck of C letter shapes, and clutch shaft bearing is placed in neck;
Tape roll installing mechanism includes:Two symmetrically arranged adhesive tape mounting brackets;Adhesive tape mounting bracket is located on working plate;
Tube filler installing mechanism includes:For the control device installed the tube filler axle of tube filler and rotated for application cylinder mandrel; One end of tube filler axle is connected with control device, and the other end is detachably connected with the axle support component being arranged in frame, control dress Put in frame;Control device drives tube filler axle to rotate by motor;
The smooth component of film includes:The multiple rollers being arranged in a manner of high infraversion malposition in frame;Each roller Both ends are rotatablely connected with two fixed plates respectively;
Adhesive tape film combining mechanism includes:The multiple adhesive tape films being arranged in a manner of high infraversion malposition in frame combine Contact roller;The both ends of each adhesive tape film combination contact roller are rotatablely connected with two fixed plates respectively.
Further, the inwall of neck is provided with slipmat, and the cross sectional shape of slipmat matches with the cross sectional shape of neck; Bearing installing plate is provided with lock plunger close to the position of the upper end of neck, and lock plunger stretches into neck, lock plunger through bearing installing plate End prop up slipmat;
Each adhesive tape mounting bracket includes:Rack-mounted support frame and support frame crossbeam connected vertically and use In the belt pulley of installation tape roll, belt pulley is located at the one end of crossbeam away from support frame, two relative crossbeams by bearing holder (housing, cover) Between form the opening for picking and placeing tape roll.
Further, it is raised to be provided with multiple first on the outer circumference surface of film axis for the first connecting shaft;Film axis is leaned on The first groove with the first male cooperation is provided with the side wall of the inner peripheral surface of one end of nearly first connecting shaft, the first projection is put In in the first groove;
The multiple bar-shaped troughs in axial direction extended are offered on belt pulley periphery, each bar-shaped trough is embedded in flexible Band;The height of elastic webbing is more than the depth of bar-shaped trough so that elastic webbing has the protuberance outside bar-shaped trough.
Further, the cross sectional shape of the first projection is trapezoidal, and the length of side S1 on the trapezoidal close first connecting shaft surface is small In the length of side S2 away from the first connecting shaft surface, the cross sectional shape of the first groove is engaged with the first projection;
Bar-shaped trough cross sectional shape is trapezoidal, and the cross sectional shape of elastic webbing is consistent with bar-shaped trough cross sectional shape, and bar-shaped trough is cut The length of side on one side of the trapezoidal close belt pulley in face is more than the length of side on one side away from belt pulley.
Further, direction of the diameter of section of belt pulley along opening toward support frame is incremented by.
Further, belt pulley is made up of the adhesive tape next round with identical axial line of multiple interconnections, multiple adhesive tapes The diameter of next round forms arithmetic progression.
Further, crossbeam includes the first cantilever beam and hollow the second cantilever beam being connected with support frame, belt pulley are set Put in one end of the first cantilever beam, the other end of the first cantilever beam, which is stretched into inside the second cantilever beam and slided with the second cantilever beam, to be connected Connect.
Further, the cunning of protrusion is set on the outer circumference surface of one end that the first cantilever beam is stretched into inside the second cantilever beam Block, the chute extended along the second cantilever beam axis direction is provided with the inwall of the second cantilever beam, and sliding block is placed in chute.
Further, the detent mechanism for quantitative determining the distance between two belt pulleys is additionally provided with frame;
Detent mechanism includes:Scale bar with graduation mark and two positioning components being slidably arranged on scale bar;Mark The both ends of foot bar are fixed in frame, and each positioning component includes:Positioning pedestal and locating rod;Positioning pedestal is arranged scale bar On, locating rod has a fixing end and an indication end;Fixing end is connected with positioning pedestal;Point to and adhesive tape is installed in indication end The crossbeam of wheel.
Further, the value of the graduation mark in the centre position of scale bar is labeled as zero, the scale extended to scale bar both ends The value of line is incremented by successively.
Compared with prior art, beneficial effects of the present invention include:
Processing unit (plant) disclosed by the invention for spray coating shielding membrane it include:Frame, be sequentially arranged at it is thin in frame Film roll installing mechanism, tape roll installing mechanism, tube filler installing mechanism, it is arranged on film roll installing mechanism and tape roll installing mechanism Between the smooth component of the film for flat film, be arranged between tape roll installing mechanism and tube filler installing mechanism and be used for Adhesive tape film combining mechanism adhesive tape being pressed on film;This is used for the processing unit (plant) of spray coating shielding membrane by film roll fitting machine Structure, tape roll installing mechanism, tube filler installing mechanism, the smooth component of film and adhesive tape film combining mechanism are incorporated into frame, shape Shape integral structure, the convenience of process operation is improved, and then improve processing efficiency.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is the structural representation under the first visual angle of the processing unit (plant) provided in an embodiment of the present invention for spray coating shielding membrane Figure;
Fig. 2 is the structural representation under the second visual angle of the processing unit (plant) provided in an embodiment of the present invention for spray coating shielding membrane Figure;
Fig. 3 is the structural representation of bearing installing plate provided in an embodiment of the present invention;
Fig. 4 is the internal structure signal that the first connecting shaft provided in an embodiment of the present invention and film axis are under connection status Figure;
Fig. 5 is the cross-sectional view of adhesive tape mounting bracket provided in an embodiment of the present invention;
Fig. 6 is the cross-sectional view of belt pulley provided in an embodiment of the present invention;
Fig. 7 is Fig. 5 A-A cross-sectional views;
Fig. 8 is the cross-sectional view of conveyor belt tension wheel provided in an embodiment of the present invention;
Fig. 9 is the structural representation of locating part provided in an embodiment of the present invention;
Figure 10 is the cross-sectional view of positioning pedestal provided in an embodiment of the present invention;
Figure 11 is thin when glue is covered using the processing unit (plant) processing provided in an embodiment of the present invention for spray coating shielding membrane The moving direction schematic diagram of film and adhesive tape;
The masking glue that Figure 12 is processed for the use processing unit (plant) provided in an embodiment of the present invention for spray coating shielding membrane Structural representation;
The masking glue that Figure 13 is processed for the use processing unit (plant) provided in an embodiment of the present invention for spray coating shielding membrane Cross-sectional view.
Icon:100- is used for the processing unit (plant) of spray coating shielding membrane;101- frames;200- film roll installing mechanisms;300- glue Band volume installing mechanism;400- tube filler installing mechanisms;The smooth component of 500- films;600- adhesive tape film combining mechanisms;102- is fixed Plate;103- working plates;201- film axis;The connecting shafts of 202- first;203- clutch shaft bearings;204- bearing installing plates;205- necks; 206- slipmat;207- lock plungers;208- first is raised;The grooves of 209- first;301- adhesive tape mounting brackets;302- support frames; 303- crossbeams;304- belt pulleys;305- bar-shaped troughs;306- elastic webbings;307- adhesive tape next rounds;The cantilever beams of 303a- first;303b- Second cantilever beam;308- sliding blocks;309- chutes;310- conveyor belt tension bars;311- conveyor belt tension wheels;312- inner rings;313- outer rings; 314- adhesive tape grooves;700- detent mechanisms;701- scale bars;702- positioning components;703- positioning pedestals;704- locating rods;704a- Fixing end;704b- indication ends;705- windows;706- position lines;707- through holes;708- knobs;401- tube filler axles;402- is controlled Device;403- axle support components;The connecting shafts of 404- second;405- swing arms;The rollers of 501- first;The rollers of 502- second;503- Three rollers;The rollers of 504- the 4th;601- the first adhesive tape film combination contact rollers;602- the second adhesive tape film combination contact rollers; 801- films;802- adhesive tapes;901- film sections;902- taped regions.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, rather than whole embodiments.The present invention implementation being generally described and illustrated herein in the accompanying drawings The component of example can be configured to arrange and design with a variety of.
Therefore, below the detailed description of the embodiments of the invention to providing in the accompanying drawings be not intended to limit it is claimed The scope of the present invention, but be merely representative of the present invention selected embodiment.It is common based on the embodiment in the present invention, this area The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects Enclose.
It should be noted that:Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ", The orientation or position relationship of the instruction such as " level ", " interior ", " outer ", " clockwise ", " counterclockwise " are based on orientation shown in the drawings Or position relationship, or the invention product using when the orientation usually put or position relationship, be for only for ease of description this Invent and simplify description, rather than the device or element of instruction or hint meaning there must be specific orientation, with specific side Position construction and operation, therefore be not considered as limiting the invention.In addition, term " first ", " second ", " the 3rd " etc. are only used Described in distinguishing, and it is not intended that instruction or hint relative importance.
In addition, the term such as term " level ", " vertical ", " pendency " is not offered as requiring part abswolute level or pendency, and It is to be slightly tilted.Such as " level " only refers to that its direction is more horizontal with respect to for " vertical ", is not to represent the structure Must be fully horizontal, but can be slightly tilted.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ", " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one Connect body;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirect by intermediary It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition State the concrete meaning of term in the present invention.
Embodiment
As Figure 1-Figure 2, the processing unit (plant) 100 for spray coating shielding membrane that the present embodiment provides, it includes:Frame 101st, be sequentially arranged at film roll installing mechanism 200 in frame 101, tape roll installing mechanism 300, tube filler installing mechanism 400, The smooth component of the film for flat film being arranged between film roll installing mechanism 200 and tape roll installing mechanism 300 500th, the glue for being used to be pressed on adhesive tape on film being arranged between tape roll installing mechanism 300 and tube filler installing mechanism 400 Band film combining mechanism 600.
This be used for spray coating shielding membrane processing unit (plant) 100 work flow approximately as:On film roll installing mechanism 200 Film is successively toward the direction of tube filler installing mechanism 400 after the smooth processing of the smooth component 500 of film, adhesive tape film combining mechanism 600 Movement is wrapped in tube filler, and the adhesive tape on tape roll installing mechanism 300 pastes knot after the processing of adhesive tape film combining mechanism 600 It is bonded on film, the two forms spray coating shielding membrane, is then wound around in the tube filler of tube filler installing mechanism 400.Below to each part Structure and operation principle be described in detail.
Specifically, in the present embodiment, frame 101 includes:Two fixed plates 102 that left and right is oppositely arranged, and with two Individual installing plate is connected vertically and working plate 103 between two installing plates.Under working condition, two fixed plates 102 with Mode perpendicular to the ground is placed on the ground, and working plate 103 and ground are almost parallel.
Film roll installing mechanism 200 includes:For installing the film axis 201 and two the first connecting shafts 202 of film roll.It is thin The both ends of film axle 201 are detachably connected with two the first connecting shafts 202 respectively.Each first connecting shaft 202 is away from film axis 201 One end set be rotatablely connected with frame 101.
First one end of connecting shaft 202 away from film axis 201 is arranged with clutch shaft bearing 203.Frame 101 is fixed plate 102 On be symmetrically provided with bearing installing plate 204 for installing clutch shaft bearing 203.It is provided with each bearing installing plate 204 The section of opening is in the neck 205 of C letter shapes, and clutch shaft bearing 203 is placed in neck 205 (as shown in Figure 3).
In order to prevent clutch shaft bearing 203 from skidding, the inwall of neck 205 is provided with slipmat 206, slipmat 206 is cut Face shape matches with the cross sectional shape of neck 205.Bearing installing plate 204 is provided with lock plunger close to the position of the upper end of neck 205 207, lock plunger 207 stretches into neck 205 through bearing installing plate 204, and the end of lock plunger 207 props up slipmat 206.This implementation In example, lock plunger 207 is coordinated by screw thread and bearing installing plate 204.
The design structure that the both ends of film axis 201 are detachably connected with two the first connecting shafts 202 respectively can be grasped conveniently Make personnel film roll is attached in film axis 201.During installation, the first connecting shaft 202 is pulled down from film axis 201, then will Film roll is enclosed on the centre position of film axis 201.
After installing film roll, two the first connecting shafts 202 are connected with film axis 201, and by two the first connecting shafts Clutch shaft bearing 203 on 202 is respectively clamped into the neck 205 on bearing installing plate 204;Lock plunger 207 is tightened again, makes locking The end of bolt 207 is moved toward the bottom direction of neck 205, and promotes the contraction of slipmat 206, clamping bearing, is realized and is connected first Effect of the spindle 202 to be fixed on ground in a manner of approximate horizontal in fixed plate 102.
In addition, in order to reduce the weight of film axis 201, the power output of equipment is reduced, reduces energy consumption, in the present embodiment, Film axis 201 is hollow-core construction.On the one hand the film axis 201 of hollow-core construction can reduce power consumption when rotating, save energy, separately On the one hand the load capacity of its own can be increased, prevented by overweight film roll press-bending.
Wherein, the effect of slipmat 206 is to skid between the outer surface for preventing bearing and bearing (setting) plate 102, influences The rotating effect of film axis 201 so that more smooth when film roll discharges film in a rotative pattern.
In processing, the film on film roll is constantly pulled out, toward the direction movement of tube filler installing mechanism 400, film axis 201 lasting rotate rotate coaxially, it is necessary to ensure that the first connecting shaft 202 is realized between the two with film axis 201.
Therefore, in the present embodiment, as shown in figure 4, the first connecting shaft 202 is set on the outer circumference surface of film axis 201 It is equipped with multiple first projections 208.Film axis 201 is provided with the side wall of the inner peripheral surface of one end of the first connecting shaft 202 The first groove 209 coordinated with the first projection 208, the first projection 208 are placed in the first groove 209.
When installing the first connecting shaft 202 and film axis 201, the first connecting shaft 202 is provided with the one of the first projection 208 First projection 208 at end is alignd one by one with the first groove 209 of the end of film axis 201.Then the first connecting shaft 202 is slowly inserted Enter to the inside of film axis 201, each first projection 208 is embedded in the first groove 209, and then realize in 201 turns of film axis When dynamic, the 202 synchronous rotation of the first connecting shaft.
Further, in the present embodiment, the cross sectional shape of the first projection 208 is trapezoidal;The cross sectional shape of first groove 209 It is engaged with the first projection 208.Preferably, the length of side S1 on the trapezoidal close surface of first connecting shaft 202 is less than connects away from first The length of side S2 on the surface of spindle 202.
During the first connecting shaft 202 and the synchronous axial system of film axis 201, due to the effect of centrifugal force, the first connection Easily there is loosening situation between the first groove 209 in the first projection 208 and film axis 201 on axle 202, cause the first company Spindle 202 and film axis 201, which link, is not compacted, i.e., film axis 201 is offset in the axial direction;The bias effect film it is defeated Send effect namely easily to cause film axial dipole field occur during being drawn out, further result in the combination of film and adhesive tape Process misplaces, and adhesive tape can not accurately be bound to the position on film, and then influence the effect of product.
Therefore, in the present embodiment, the section of the first projection 208 is trapezoidal with close to the length of side on the surface of the first connecting shaft 202 S1 is less than the structure design of the length of side S2 away from the surface of the first connecting shaft 202, can cause in the first connecting shaft 202 and film axis 201 synchronous axial system processes.Due to the effect of centrifugal force, have positioned at the first groove 209 of the film axis 201 of outer layer and be located away The trend of first projection 208 of nexine.Therefore, the first groove 209 has to the displacement away from center of circle direction.So due to first Raised 208 length of sides away from the center of circle are longer, and A/F of first groove 209 close to the center of circle is narrower, and then make it that first is raised 208 and the nip of the first groove 209 during rotation, the more turn the more tight, also allow for the connecting shaft of film axis 201 and first 202 directly connect it is more stable, and then be effectively prevented from film axis 201 occur axial direction on skew, it is ensured that adhesive tape with it is thin The binding site of film is accurate, reduces the fraction defective of final products, improves qualification rate.
In addition, in the present embodiment, tape roll installing mechanism 300 includes:Two symmetrically arranged adhesive tape mounting brackets 301.Glue Band mounting bracket 301 is located at the top of working plate 103.
As shown in Figure 1, Figure 2, Figure 5, wherein, each adhesive tape mounting bracket 301 includes:Support frame in frame 101 302nd, with the crossbeam 303 connected vertically of support frame 302 and the belt pulley 304 for installing tape roll.Belt pulley 304 passes through axle Bearing sleeve is located at the one end of crossbeam 303 away from support frame 302.Formed between two relative crossbeams 303 for picking and placeing tape roll Opening.
In process, it is necessary to when tape roll is installed, it would be desirable to tape roll be enclosed on belt pulley 304, and ensure glue Band volume and the synchronous axial system of belt pulley 304.
But due in process, it is necessary to using different size tape roll, but the tape roll of different size is interior straight Footpath disunity, it is evident that more loose in tape roll if the interior diameter of tape roll is less times greater than the overall diameter of belt pulley 304 It is dynamic, synchronous axial system can not be kept with belt pulley 304, the adhesive tape on tape roll can not then be drawn out release.
To avoid above mentioned problem, in the present embodiment, as shown in Figure 5 and Figure 6, offered on the periphery of belt pulley 304 The multiple bar-shaped troughs 305 in axial direction extended, each bar-shaped trough 305 are embedded in flexible band 306.The height of elastic webbing 306 More than the depth of bar-shaped trough 305 so that elastic webbing 306 has the protuberance outside bar-shaped trough 305.
By being more than the depth of bar-shaped trough 305 with the height of elastic webbing 306, elastic webbing 306 has outside bar-shaped trough 305 Protuberance design structure, can be arranged on by tape roll of the interior diameter less times greater than the overall diameter of belt pulley 304 When on belt pulley 304, tape roll extrudes the protuberance of elastic webbing 306, according to the principle of active force and reaction force, tape roll Inner surface causes tape roll to drive adhesive tape during rotation also by many places toward the reaction force away from center of circle direction Wheel 304 rotates.
And the multiple bar-shaped troughs 305 in axial direction extended are offered on the periphery of belt pulley 304, and so, belt pulley Multiple elastic webbings 306 can be embedded on 304.Multiple elastic webbings 306 can increase contact of the belt pulley 304 with the inner surface of tape roll Area, and then increase frictional force therebetween, further ensure that tape roll can be with synchronous axial system with belt pulley 304.
If the diameter of tape roll is smaller, match with the diameter of belt pulley 304, only needed elasticity when tape roll is installed Band 306 is removed from bar-shaped trough 305, and then tape roll is enclosed on belt pulley 304.Pass through the tape roll fitting machine The structure design of structure 300 so that tape roll installation operation is convenient, and it is more to install the adhesive tape volume specification of adaptation, improves practicality.
(now, tape roll is not installed) when installing elastic webbing 306, due to the bar-shaped trough 305 on belt pulley 304 circumferentially Directional spreding is, it is necessary to avoid the bottom resilient band 306 (i.e. close to the elastic webbing 306 in ground direction) of belt pulley 304 in self gravitation Effect is directly dropped from bar-shaped trough 305 and (radially separated with belt pulley 304).In the present embodiment, it is solution Certainly above mentioned problem, the cross sectional shape of bar-shaped trough 305 is trapezoidal, cross sectional shape and the cross sectional shape one of bar-shaped trough 305 of elastic webbing 306 Cause, the length of side on one side of the trapezoidal close belt pulley 304 in section of bar-shaped trough 305 is more than the length of side on one side away from belt pulley 304.
Be by the structure design one side of the trapezoidal close belt pulley 304 in section of bar-shaped trough 305 the length of side be more than it is remote The length of side on one side of belt pulley 304 so that the A/F of bar-shaped trough 305 radially becomes narrow gradually, and this can prevent from leaning on Subaerial elastic webbing 306 directly drops from the opening of bar-shaped trough 305, also facilitates operating personnel and installs multiple elastic webbings 306.It is axial along belt pulley 304 by the end of elastic webbing 306 and the end part aligning of bar-shaped trough 305 when installing elastic webbing 306 Slide elastic webbing 306 in direction, you can elastic webbing 306 is embedded in bar-shaped trough 305.
Further, in order to further improve the classification of installable tape roll, in the present embodiment, such as Fig. 2 and Fig. 5 institutes Show, the diameter of section of belt pulley 304 is incremented by along opening toward the direction of support frame 302.
Preferably, in the present embodiment, belt pulley 304 by multiple interconnections the adhesive tape next round with identical axial line 307 are formed, and the diameter of multiple adhesive tape next rounds 307 forms arithmetic progression.
The diameter of the tape roll of existing different size is typically what discrete changed, therefore, in order to adapt to this Kind of phenomenon, the belt pulley 304 in the present embodiment are made up of the adhesive tape next round 307 with identical axial line of multiple interconnections, The diameter of multiple adhesive tape next rounds 307 forms arithmetic progression so that belt pulley 304 is overall to be distributed with different non-companies in the axial direction Multiple adhesive tape next rounds 307 of ideotype diameter change.The tolerance of its arithmetic progression formed is preferably 1-50mm.Specific tolerance value It can be designed, with any one in 1mm, 2mm, 5mm, 10mm, 30mm, 40mm, 50mm etc. or can appointed according to actual conditions The value of meaning between the two.
Certainly, the number of adhesive tape next round 307 can also be set according to actual conditions, at least 3.It is excellent in the present embodiment Elect 3 as.In other examples or 4,5,6 etc. it is multiple.
Compared to the diameter of belt pulley 304, with the incremental design structure of continuous type numerical value, (such as section is trapezoidal or taper Structure), the diameters of multiple adhesive tape next rounds 307 changes numeric distribution with discrete, can better adapt to existing adhesive tape The diameter distribution situation of volume, and then the tape roll of more specifications or classification can be installed.The structure design and the knot of elastic webbing 306 Close, most tape roll on the market can be substantially installed, it greatly increases the adaptability of the equipment and practicality.
In addition, the diameter of multiple adhesive tape next rounds 307 can be enclosed on glue thereon with discrete change numeric distribution Inwall with volume can contact with adhesive tape next round 307 completely, avoid larger sky between the inwall of tape roll and belt pulley 304 being present Gap (if belt pulley 304 diameter be with the incremental design structure of continuous type numerical value if the situation occurs) cause adhesive tape circle to incline Tiltedly, the adhesive tape for causing to pull out is shifted over influenceing the accuracy of fitting.
Tape roll installing mechanism 300 in the present embodiment has two adhesive tape mounting brackets 301 namely has two belt pulleys 304, Two tape rolls can be installed, during processing, the adhesive tape on two tape rolls is joined respectively to two on the width of film Lateral location, the spray coating shielding membrane so processed have stronger viscous force.
In addition, adjust the spacing distance between two tape rolls, it is necessary to according to the width of film during processing so that should be away from From can be consistent with thin-film width to be processed.
To solve the above problems, in the present embodiment, as shown in Figure 2 and Figure 5, crossbeam 303 include the first cantilever beam 303a and Hollow the second cantilever beam 303b being connected with support frame 302.Belt pulley 304 is arranged on the first cantilever beam 303a one end.The The one cantilever beam 303a other end is stretched into inside the second cantilever beam 303b and is slidably connected with the second cantilever beam 303b.
By the design structure being slidably connected with the first cantilever beam 303a and the second cantilever beam 303b, it can make it that first is outstanding Arm beam 303a axially direction displacements, and then realize and adjust the distance between two belt pulleys 304.
It is further preferred that as shown in figure 5 and figure 7, the first cantilever beam 303a stretch into inside the second cantilever beam 303b one Prominent sliding block 308 is set on the outer circumference surface at end, is provided with the second cantilever beam 303b inwall along the second cantilever beam 303b The chute 309 of axis direction extension, sliding block 308 are placed in chute 309.
In the spacing of axial direction two belt pulleys 304 of regulation along the first cantilever beam 303a, the first cantilever beam 303a The rotation on circumferencial direction easily occurs, influences the precision of the spacing of two belt pulleys 304, therefore, passes through sliding block 308 and chute 309 cooperation, the generation of the above situation can be avoided, it is ensured that the first cantilever beam 303a makees straight line relative to the second cantilever beam 303b Motion, improve the degree of accuracy of the spacing of regulation belt pulley 304.
Further, in the present embodiment, as shown in Figure 1, Figure 2 with shown in Fig. 8, tape roll installing mechanism 300 also includes:For opening The conveyor belt tension bar 310 of tight adhesive tape and two conveyor belt tension wheels 311 being arranged on conveyor belt tension bar 310.Two conveyor belt tensions Wheel 311 corresponds with two belt pulleys 304, and the adhesive tape being respectively used on its corresponding belt pulley 304 provides tension force.
As shown in figure 8, each conveyor belt tension wheel 311 includes:Inner ring 312 and by bearing holder (housing, cover) located at inner ring 312 wheel on Outer ring 313, the adhesive tape groove 314 passed through for adhesive tape is provided with outer ring 313, inner ring 312 is set on tension rail.
The existing processing unit (plant) 100 for spray coating shielding membrane sets conveyor belt tension wheel not on conveyor belt tension bar 310 311, adhesive tape directly passes through from tension rail, causes in adhesive tape with fast speed by easily being pulled during conveyor belt tension bar 310 Disconnected situation.
The setting that the present embodiment passes through conveyor belt tension wheel 311 so that outer ring 313 can rotate relative to inner ring 312, can keep away Exempt to be favorably improved processing efficiency by the way that the problem of adhesive tape is pulled apart occurs during conveyor belt tension bar 310 with fast speed, reduce product Disqualification rate.
Further, in order that processing film with corresponding different in width, it is ensured that between two conveyor belt tension wheels 311 away from From can adjust.In the present embodiment, inner ring 312 is provided with internal thread, and the screw-internal thread fit of inner ring 312 is provided with tension rail External screw thread.
The mode that inner ring 312 and tension rail are coordinated by screw thread can inner ring 312 can be on tension rail along its axle Line direction is traversing, and then can adjust the spacing between two straining pulleys to adapt to the distance between two belt pulleys 304, it is ensured that Both sides adhesive tape can be machined to the position of two sides of film exactly.
In addition, in the present embodiment, inner ring 312 is being more than the length of outer ring 313 along the length on tension rail axial direction.It is interior Non-slip texture is provided with the both ends periphery of circle 312.The setting of non-slip texture can allow operating personnel preferably to twist Dynamic inner ring 312 makes it for linear motion on conveyor belt tension bar 310, and avoids skidding, and improves operability.
Further, in order to ensure the adhesive tape on two belt pulleys 304 can more accurately affix to film to be processed On, in the present embodiment, as depicted in figs. 1 and 2, in frame 101, detent mechanism 700 is additionally provided with, for quantitative determining two The distance between belt pulley 304 so that adhesive tape can be processed with more suitably position and is bound on film.
Wherein, detent mechanism 700 includes:Scale bar 701 with graduation mark and be slidably arranged on scale bar 701 two Individual positioning component 702.The both ends of scale bar 701 are fixed in frame 101, close to the position of support frame 302.In the present embodiment, Scale bar 701 is located at the top of working plate 103.
Specifically, as shown in Figure 9 and Figure 10, each positioning component 702 includes:Positioning pedestal 703 and locating rod 704. Positioning pedestal 703 is arranged on scale bar 701, and locating rod 704 has an a fixing end 704a and indication end 704b.Fixing end 704a is connected with positioning pedestal 703.Indication end 704b points to the crossbeam 303 for being provided with belt pulley 304.
Preferably, in the present embodiment, the value of the graduation mark in the centre position of scale bar 701 is labeled as zero, extends to both ends Graduation mark it is incremented by successively, i.e., the value of graduation mark gradually increases toward the both ends of scale bar 701.
Positioning pedestal 703 is provided with to observe the window 705 of the graduation mark on scale bar 701, and positioning pedestal 703 is close to window The position of mouth 705 is provided with position line 706, and the axial line of position line 706 and locating rod 704 is generally aligned in the same plane.
In the spacing of the tape roll on adjusting two belt pulleys 304, the width of film is first determined.According to the width of determination Degree, operator manually slide positioning pedestal 703, are observed by the window 705 in positioning pedestal 703 and determine position line again 706 to zero graduation line distance, the distance between two position lines 706 is substantially equal to the width of film.Then first is adjusted Cantilever beam 303a, the indicating positions for making the tape roll on belt pulley 304 be located at the indication end 704b of locating rod 704, tape roll and Locating rod 704 is generally in same plane.It so can more accurately adjust the spacing distance of two tape rolls so that glue Can more accurately be bound to two sides of film with volume, avoid operating personnel debug back and forth repeatedly between belt pulley 304 away from From, reduction labor intensity, raising efficiency.
In the present embodiment, as shown in Fig. 1 and Figure 10, scale bar 701 is the square bar that is square of section, in positioning pedestal 703 The square opening coordinated with scale bar 701 is provided with, square opening connects with window 705.The design of square opening causes positioning pedestal 703 The rotation on circumferencial direction does not occur in sliding process on scale bar 701, it is ensured that it improves operability with linear slide.
Further, as shown in Figure 10, positioning pedestal 703 is offered in the position with 705 same vertical direction of window for fixed The through hole 707 that position bar 704 passes through.The fixing end 704a of locating rod 704 passes through through hole 707, and the outer surface of locating rod 704 is provided with External screw thread.The inwall of through hole 707 is provided with the internal thread coordinated with the external screw thread in locating rod 704, the fixing end of locating rod 704 704a end set has knob 708.
Locating rod 704 is coordinated with positioning pedestal 703 by screw thread so that operating personnel can adjust the finger of locating rod 704 Show end the distance between 704b and belt pulley 304.When the tape roll of installation is thicker, operating personnel by adjusting knob 708, Expand the spacing between indication end 704b and belt pulley 304 so that there is enough space tape rolls;When the adhesive tape of installation When rolling up thin, in order to improve indication end 704b pointing accuracy, operating personnel can reduce indication end 704b by adjusting knob 708 With the spacing between belt pulley 304, belt pulley 304 is set to be adjusted to indication end 704b indicating bit with more accurately position Put.
In the present embodiment, as depicted in figs. 1 and 2, tube filler installing mechanism 400 includes:For installing the tube filler axle 401 of tube filler With the control device 402 rotated for application cylinder mandrel 401.One end of tube filler axle 401 is connected with control device 402, the other end It is detachably connected with the axle support component 403 being arranged in frame 101, control device 402 is arranged in frame 101.Control dress Put 402 drives tube filler axle 401 to rotate by motor, realizes automated production, the rotating speed of precision application cylinder mandrel 401, is advantageous to Processing efficiency is improved, reduces labor intensity, it is overall to realize automation processing purpose.
Axle support component 403 includes:Second connecting shaft 404 and swing arm 405, one end of swing arm 405 are located at by bearing holder (housing, cover) In second connecting shaft 404, the other end and the frame 101 of swing arm 405 are rotatablely connected (such as being rotated by hinge and frame 101). Second one end of connecting shaft 404 away from swing arm 405 is stretched into tube filler axle 401 and is detachably connected with tube filler axle 401.Swing arm 405 turns The axial line of the substantially vertical tube filler axle 401 of dynamic axial line.The connecting shaft 404 of swing arm 405 and second forms T-type structure.
Second connecting shaft 404 is provided with the multiple second raised, tube filler axles on the outer circumference surface of one end of tube filler axle 401 401 are provided with multiple second grooves with the second male cooperation on the inner peripheral surface of one end of the second connecting shaft 404, and second Projection is placed in the second groove correspondingly.
The connection knot of second connecting shaft 404 and the attachment structure and the first connecting shaft 202 and film axis 201 of tube filler axle 401 Structure is basically identical, refers to the connected mode of the first connecting shaft 202 and film axis 201.
When the finished product that installation is used to wind processing is the tube filler of spray coating shielding membrane, swing arm 405 is rotated, releases the second connection Annexation between axle 404 and tube filler axle 401, then tube filler is set on tube filler axle 401, is then rotating swing arm 405, The second connecting shaft 404 is set to be connected with tube filler axle 401.It can cause the second connecting shaft using the second raised cooperation with the second groove 404 with the synchronous axial system of tube filler axle 401, while for tube filler axle 401 provide support force, prevent 401 unilateral stress of tube filler axle bend.
Certainly, the overall diameter of tube filler axle 401 matches with tube filler interior diameter, so that the tube filler after installation can be with tube filler axle 401 rotation and rotate.
In addition, as shown in Figure 1, Figure 2 with shown in Figure 11, the smooth component 500 of film includes:It is arranged in a manner of high infraversion malposition Multiple rollers in frame 101.In the present embodiment, the quantity of roller is 4, be respectively the first roller 501, the second roller 502, The roller 504 of third roll 503 and the 4th.The quantity of roller and position can be set according to actual conditions.The two of each roller End is rotatablely connected with frame 101 respectively, i.e. the both ends of roller are rotatablely connected to two fixed plates 102.
In addition, adhesive tape film combining mechanism 600 includes:It is arranged in a manner of high infraversion malposition multiple in frame 101 Adhesive tape film combination contact roller.In the present embodiment, the quantity of adhesive tape film combination contact roller is 2, is that the first adhesive tape is thin respectively The adhesive tape film combination contact roller 602 of film combination contact roller 601 and second.The quantity of adhesive tape film combination contact roller and position can be with Set according to actual conditions.After the compression processing of 2 adhesive tape film combination contact rollers, it is thin that the certain adhesive tape of adhesive tape can be improved The quantity of film combination and position can be set according to actual conditions.
In the present embodiment, film axis 201, roller, scale bar 701, crossbeam 303, tension rail, the first adhesive tape film combine The axial line of contact roller 601, the second adhesive tape film combination contact roller 602 and tube filler axle 401 is set in a manner of being parallel to each other In frame 101.
It should be noted that the film that the process equipment of the present embodiment is applicable includes but is not limited to:Low density polyethylene (LDPE) Film (LDPE), polyester film (PET), nylon film, cast polypropylene film (CPP), polyvinyl chloride (PVC), polyethylene (PE), polyvinylidene chloride (PVDC) and bidirectional stretching polypropylene film (BOPP).
The adhesive tape being applicable in the embodiment of the present invention for the processing unit (plant) 100 of spray coating shielding membrane is two-sided tape.
In addition, in order to improve the security of equipment, opened on the tube filler axle 401 and the surface of film axis 201 in the present embodiment Provided with multiple bar holes, rotation status whether is in for indicator drum mandrel 401 and film axis 201, personnel easy to operation according to Rotation instruction selection proper moment picks and places tape roll and tube filler.
The process of the processing unit (plant) 100 for spray coating shielding membrane of the present embodiment is described briefly below, it is as follows.
With reference to figure 11, film roll is attached in film axis 201, pulls out (the moving direction of the film 801 such as Figure 11 of film 801 Shown in middle arrow) from left to right successively by the surface of the first roller 501 of lower position, the second roller 502 of higher position Surface, again by lower position the second roller 502 surface and higher position the 4th roller 504 surface, then And the surfacing of working plate 103 processing, then combine pressure by the first adhesive tape film combination contact roller 601, the second adhesive tape film Bearing up pulley 602, winding up is then wound around in the tube filler installed in tube filler axle 401;
In addition, belt pulley 304 by the positioning of detent mechanism 700 regulation after (in the moving direction such as Figure 11 of adhesive tape 802 Shown in arrow), tape roll is attached in the adhesive tape next round 307 of corresponding position, pulls adhesive tape 802, its back side is not had The one side for having stickiness bypasses from straining pulley, then is fitted in combine positioned at the first adhesive tape film by the one side with stickiness and presses On the film of the lower surface of bearing up pulley 601, complete preliminary processing work, then start control device 402, drive tube filler axle 401 with Pre-set velocity rotates, and film 801 is constantly wrapped in tube filler, and with the progress of rotation, adhesive tape 802 constantly conforms to film 801 both sides, shaped article spray coating shielding membrane is formed, is then wrapped in tube filler.
After machining, or after reaching the spray coating shielding membrane of preset length, with instrument such as scissors from the second adhesive tape film With reference to the cutting shaped article at contact roller 602 out, then, the tube filler with spray coating shielding membrane is removed, it is complete Into the process of spray coating shielding membrane.In the spray coating shielding membrane processed using the equipment using the embodiment of the present invention, take The length needed, then tear the protective layer of the adhesive tape on spray coating shielding membrane off manually, affixed on workpiece.
Using the spraying shielding membrane structure that the processing unit (plant) 100 provided by the present invention for spray coating shielding membrane is produced as schemed Shown in 12 and Figure 13, the spray coating shielding membrane includes film section 901 and affixes to the taped region 902 of 901 liang of sides of film section.
The preferred embodiments of the present invention are these are only, are not intended to limit the invention, for those skilled in the art For member, the present invention can have various modifications and variations.Any modification within the spirit and principles of the invention, being made, Equivalent substitution, improvement etc., should be included in the scope of the protection.

Claims (10)

1. a kind of processing unit (plant) for spray coating shielding membrane, it is characterised in that it includes:It includes:Frame, it is sequentially arranged at machine Film roll installing mechanism, tape roll installing mechanism, tube filler installing mechanism on frame, it is arranged on film roll installing mechanism and tape roll The smooth component of the film for flat film between installing mechanism, be arranged on tape roll installing mechanism and tube filler installing mechanism it Between be used for adhesive tape is pressed on to adhesive tape film combining mechanism on film;
Frame includes:Two fixed plates that left and right is oppositely arranged, and it is connected vertically with two installing plates and positioned at two peace Working plate between loading board;
Film roll installing mechanism includes:For installing the film axis and two the first connecting shafts of film roll;The both ends of film axis point It is not detachably connected with two the first connecting shafts;One end set of each first connecting shaft away from film axis is connected with gantry rotation; The one end of first connecting shaft away from film axis is arranged with clutch shaft bearing;
The bearing installing plate for installing clutch shaft bearing is symmetrically provided with frame;It is provided with out on each bearing installing plate The section of mouth is in the neck of C letter shapes, and clutch shaft bearing is placed in neck;
Tape roll installing mechanism includes:Two symmetrically arranged adhesive tape mounting brackets;Adhesive tape mounting bracket is located on working plate;
Tube filler installing mechanism includes:For the control device installed the tube filler axle of tube filler and rotated for application cylinder mandrel;Tube filler One end of axle is connected with control device, and the other end is detachably connected with the axle support component being arranged in frame, control device peace In frame;Control device drives tube filler axle to rotate by motor;
The smooth component of film includes:The multiple rollers being arranged in a manner of high infraversion malposition in frame;The both ends of each roller It is rotatablely connected respectively with two fixed plates;
Adhesive tape film combining mechanism includes:The multiple adhesive tape films being arranged in a manner of high infraversion malposition in frame, which combine, to be compressed Wheel;The both ends of each adhesive tape film combination contact roller are rotatablely connected with two fixed plates respectively.
2. the processing unit (plant) according to claim 1 for spray coating shielding membrane, it is characterised in that the inwall of neck is provided with Slipmat, the cross sectional shape of slipmat match with the cross sectional shape of neck;Bearing installing plate is set close to the position of the upper end of neck There is lock plunger, lock plunger stretches into neck through bearing installing plate, and the end of lock plunger props up slipmat;
Each adhesive tape mounting bracket includes:Rack-mounted support frame, crossbeam connected vertically with support frame and for pacifying The belt pulley of tape roll is filled, belt pulley is located at the one end of crossbeam away from support frame by bearing holder (housing, cover), between two relative crossbeams Form the opening for picking and placeing tape roll.
3. the processing unit (plant) according to claim 2 for spray coating shielding membrane, it is characterised in that the first connecting shaft is close to thin It is raised that multiple first are provided with the outer circumference surface of film axle;Side wall of the film axis close to the inner peripheral surface of one end of the first connecting shaft On be provided with the first groove with the first male cooperation, the first projection is placed in the first groove;
The multiple bar-shaped troughs in axial direction extended are offered on belt pulley periphery, each bar-shaped trough is embedded in flexible band; The height of elastic webbing is more than the depth of bar-shaped trough so that elastic webbing has the protuberance outside bar-shaped trough.
4. the processing unit (plant) according to claim 3 for spray coating shielding membrane, it is characterised in that the first raised section shape Shape is trapezoidal, and the length of side S1 on the trapezoidal close first connecting shaft surface is less than the length of side S2 away from the first connecting shaft surface, and first The cross sectional shape of groove is engaged with the first projection;
Bar-shaped trough cross sectional shape is trapezoidal, and the cross sectional shape of elastic webbing is consistent with bar-shaped trough cross sectional shape, the section ladder of bar-shaped trough The length of side of the shape close to one side of belt pulley is more than the length of side on one side away from belt pulley.
5. the processing unit (plant) according to claim 4 for spray coating shielding membrane, it is characterised in that the diameter of section of belt pulley Direction along opening toward support frame is incremented by.
6. the processing unit (plant) according to claim 5 for spray coating shielding membrane, it is characterised in that belt pulley is by multiple mutual The adhesive tape next round with identical axial line of connection is formed, and the diameter of multiple adhesive tape next rounds forms arithmetic progression.
7. according to the processing unit (plant) for spray coating shielding membrane described in claim any one of 2-6, it is characterised in that crossbeam includes First cantilever beam and hollow the second cantilever beam being connected with support frame, belt pulley are arranged on one end of the first cantilever beam, and first The other end of cantilever beam is stretched into inside the second cantilever beam and is slidably connected with the second cantilever beam.
8. the processing unit (plant) according to claim 7 for spray coating shielding membrane, it is characterised in that the first cantilever beam stretches into Prominent sliding block is set on the outer circumference surface of one end inside two cantilever beams, is provided with the inwall of the second cantilever beam outstanding along second The chute of arm beam axis direction extension, sliding block are placed in chute.
9. the processing unit (plant) according to claim 8 for spray coating shielding membrane, it is characterised in that use is additionally provided with frame In the detent mechanism of the distance between two belt pulleys of quantitative determination;
Detent mechanism includes:Scale bar with graduation mark and two positioning components being slidably arranged on scale bar;Scale bar Both ends be fixed in frame, each positioning component includes:Positioning pedestal and locating rod;Positioning pedestal is arranged on scale bar, Locating rod has a fixing end and an indication end;Fixing end is connected with positioning pedestal;Point to and belt pulley is installed in indication end Crossbeam.
10. the processing unit (plant) according to claim 9 for spray coating shielding membrane, it is characterised in that the interposition of scale bar The value for the graduation mark put is labeled as zero, and the value of the graduation mark extended to scale bar both ends is incremented by successively.
CN201711161364.8A 2017-11-20 2017-11-20 A kind of processing unit (plant) for spray coating shielding membrane Pending CN107812631A (en)

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