CN107962447A - One kind mechanical processing iron chips of lathe high efficiente callback device - Google Patents
One kind mechanical processing iron chips of lathe high efficiente callback device Download PDFInfo
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- CN107962447A CN107962447A CN201810013762.3A CN201810013762A CN107962447A CN 107962447 A CN107962447 A CN 107962447A CN 201810013762 A CN201810013762 A CN 201810013762A CN 107962447 A CN107962447 A CN 107962447A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 229910052742 iron Inorganic materials 0.000 claims abstract description 34
- 238000011084 recovery Methods 0.000 claims abstract description 27
- 238000003754 machining Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000004064 recycling Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 abstract description 12
- 239000007921 spray Substances 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005459 micromachining Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000003923 scrap metal Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
本发明公开了一种机械加工车床铁屑高效回收装置,包括工作台和行走架,所述工作台的上端安装有车床,所述行走架为U型结构,所述行走架向工作台的内壁延伸端固定连接有滑块,且工作台的内壁设有与滑块对应的滑槽,所述行走架的内壁通过U型槽安装有U型喷管,且U型喷管的内壁一侧均匀设有若干个喷气头,所述喷气头穿过行走架的内壁并向外延伸,所述U型喷管的上端中心处连通有进气管,所述工作台的上端且位于车床的两侧开设有若干个排屑口,且排屑口的底部连通有收集箱。本发明结构简单,易操作,能够实现铁屑的全面清理,且回收效率高,该装置使用便捷巧妙,适宜广泛推广。
The invention discloses a high-efficiency recovery device for machining lathe iron filings, comprising a workbench and a walking frame. A lathe is installed on the upper end of the workbench. The walking frame is a U-shaped structure. The extension end is fixedly connected with a slider, and the inner wall of the workbench is provided with a chute corresponding to the slider. The inner wall of the walking frame is equipped with a U-shaped nozzle through a U-shaped groove, and one side of the inner wall of the U-shaped nozzle is uniform Several air spray heads are provided, the air spray heads pass through the inner wall of the walking frame and extend outwards, the upper end center of the U-shaped nozzle is connected with an air intake pipe, and the upper end of the workbench is located on both sides of the lathe. There are several chip outlets, and the bottom of the chip outlet is connected with a collection box. The invention is simple in structure, easy to operate, can realize comprehensive cleaning of iron filings, and has high recovery efficiency.
Description
技术领域technical field
本发明涉及机械加工技术领域,尤其涉及一种机械加工车床铁屑高效回收装置。The invention relates to the technical field of mechanical processing, in particular to a high-efficiency recovery device for iron filings of a mechanical processing lathe.
背景技术Background technique
机械加工是指通过一种机械设备对工件的外形尺寸或性能进行改变的过程。上海派尼科技热加工冷加工按加工方式上的差别可分为切削加工和压力加工。热加工常见有热处理,锻造,铸造和焊接。随着现代机械加工的快速发展,机械加工技术快速发展,慢慢的涌现出了许多先进的机械加工技术方法,比如微型机械加工技术、快速成形技术、精密超精密加工技术等。车床是主要用车刀对旋转的工件进行车削加工的机床。在车床上还可用钻头、扩孔钻、铰刀、丝锥、板牙和滚花工具等进行相应的加工,在我国香港等地也有人叫旋床。现有的机械加工车床铁屑回收装置存在工作量大、回收缓慢、操作麻烦的缺点,因此亟需设计一种清理效果好、回收效率高、操作方便的机械加工车床铁屑高效回收装置。Machining refers to the process of changing the shape or performance of a workpiece through a mechanical device. Hot processing and cold processing of Shanghai Paini Technology can be divided into cutting processing and pressure processing according to the difference in processing methods. Common thermal processing includes heat treatment, forging, casting and welding. With the rapid development of modern mechanical processing and the rapid development of mechanical processing technology, many advanced mechanical processing technology methods have gradually emerged, such as micro-machining technology, rapid prototyping technology, precision ultra-precision processing technology, etc. A lathe is a machine tool that mainly uses a turning tool to turn a rotating workpiece. Drill bits, reamers, reamers, screw taps, dies, and knurling tools can also be used on the lathe for corresponding processing. In places such as Hong Kong, my country, it is also called a lathe. Existing scrap metal recycling devices for machining lathes have the disadvantages of heavy workload, slow recovery, and cumbersome operation. Therefore, it is urgent to design a high-efficiency scrap recycling device for machining lathes with good cleaning effect, high recovery efficiency, and easy operation.
发明内容Contents of the invention
为了解决上述背景技术中提到的问题,本发明提供一种机械加工车床铁屑高效回收装置。In order to solve the problems mentioned in the above-mentioned background technology, the present invention provides a high-efficiency recovery device for iron filings of a machining lathe.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种机械加工车床铁屑高效回收装置,包括工作台和行走架,所述工作台的下端四周均固定连接有支撑腿,所述工作台的上端安装有车床,所述行走架为U型结构,所述行走架向工作台的内壁延伸端固定连接有滑块,且工作台的内壁设有与滑块对应的滑槽,所述滑块的外壁一侧通过转轴连接有驱动电机,所述行走架的内壁通过U型槽安装有U型喷管,且U型喷管的内壁一侧均匀设有若干个喷气头,所述喷气头穿过行走架的内壁并向外延伸,所述U型喷管的上端中心处连通有进气管,所述工作台的上端且位于车床的两侧开设有若干个排屑口,且排屑口的底部连通有收集箱,所述收集箱上端外壁的一侧连通有导管,且导管远离收集箱的一端连接有真空泵,所述收集箱上端外壁的另一侧连通有进水口,所述收集箱的底部一侧连通有出料口,且出料口的外部设有回收箱,所述回收箱下端外壁的一侧连通有排放管。A high-efficiency recovery device for machining lathe iron filings, including a workbench and a walking frame. Support legs are fixedly connected around the lower end of the workbench. A lathe is installed on the upper end of the workbench. The walking frame is a U-shaped structure. , the walking frame is fixedly connected with a slider to the inner wall extension end of the workbench, and the inner wall of the workbench is provided with a chute corresponding to the slider, and one side of the outer wall of the slider is connected with a drive motor through a rotating shaft. The inner wall of the walking frame is equipped with a U-shaped nozzle through a U-shaped groove, and one side of the inner wall of the U-shaped nozzle is evenly provided with several air nozzles, and the nozzles pass through the inner wall of the walking frame and extend outwards. The center of the upper end of the type nozzle is connected with an air intake pipe, and the upper end of the workbench is provided with several chip discharge ports on both sides of the lathe, and the bottom of the chip discharge port is connected with a collection box, and the outer wall of the upper end of the collection box is One side is connected with a conduit, and the end of the conduit away from the collection box is connected with a vacuum pump, the other side of the upper outer wall of the collection box is connected with a water inlet, and the bottom side of the collection box is connected with a discharge port, and the discharge port A recovery box is arranged outside the box, and a discharge pipe is communicated with one side of the outer wall of the lower end of the recovery box.
优选地,所述滑块的底部通过若干个限位槽设有滚珠。Preferably, the bottom of the slider is provided with balls through several limiting grooves.
优选地,所述行走架的外壁两侧对称固定连接有把手,且把手的外壁设有防滑纹。Preferably, both sides of the outer wall of the walking frame are fixedly connected with handles symmetrically, and the outer wall of the handle is provided with anti-skid lines.
优选地,所述进气管远离U型喷管的一端连通有鼓风机。Preferably, the end of the air intake pipe away from the U-shaped nozzle communicates with a blower.
优选地,所述收集箱的内侧底壁固定连接有斜板。Preferably, an inclined plate is fixedly connected to the inner bottom wall of the collection box.
优选地,所述进水口、出料口和排放管的管路上均设有阀门。Preferably, valves are provided on the pipelines of the water inlet, the material outlet and the discharge pipe.
优选地,所述导管和排放管的管内均设有过滤网。Preferably, filter nets are provided in the pipes of the conduit and the discharge pipe.
优选地,所述支撑腿的外壁一侧固定连接有固定杆,且固定杆的一端安装有热风机。Preferably, a fixed rod is fixedly connected to one side of the outer wall of the support leg, and a hot air blower is installed at one end of the fixed rod.
与现有技术相比,本发明的有益效果是:使用者首先通过外置控制开关启动鼓风机,鼓风机通过进气管向U型喷管内喷气,再通过喷气头向车床进行喷气,进而清理附着在车床外表面的铁屑,同时启动驱动电机,使得滑块在滑槽内做直线往返运动,且滑块的底部通过若干个限位槽安装有滚珠,减小摩擦力,有利于行走架做往返运动,从而实现车床外表面的铁屑的全面清理,而吹落的铁屑在真空泵的作用下,经排屑口进入收集箱内,同时打开进水口上的阀门,使得收集箱内灌注有一定液位的清洗水,且清洗水的液位不高于导管的管口高度,此后,再打开出料口上的阀门,使得清洗后的铁屑经出料口排向回收箱内,再打开排放管上的阀门,排放污水,而铁屑则被过滤网过滤在回收箱内,然后再通过外置控制开关启动热风机,对清洗后的潮湿铁屑进行烘干,从而便于回收利用。本发明结构简单,易操作,能够实现铁屑的全面清理,且回收效率高,该装置使用便捷巧妙,适宜广泛推广。Compared with the prior art, the beneficial effect of the present invention is: the user first starts the blower through an external control switch, the blower sprays air into the U-shaped nozzle through the air intake pipe, and then sprays air into the lathe through the air spray head, and then cleans the air attached to the lathe. The iron filings on the outer surface start the drive motor at the same time, making the slider move back and forth in a straight line in the chute, and the bottom of the slider is equipped with balls through several limit grooves to reduce friction and facilitate the back and forth movement of the walking frame , so as to realize the comprehensive cleaning of the iron filings on the outer surface of the lathe, and the blown iron filings enter the collection box through the chip discharge port under the action of the vacuum pump, and at the same time open the valve on the water inlet, so that the collection box is filled with a certain amount of liquid and the liquid level of the cleaning water is not higher than the nozzle height of the conduit. After that, open the valve on the discharge port so that the cleaned iron filings can be discharged into the recovery box through the discharge port, and then open the discharge pipe The valve on the top discharges sewage, while the iron filings are filtered in the recycling box by the filter, and then the hot air blower is started through the external control switch to dry the wet iron filings after cleaning, so as to facilitate recycling. The invention is simple in structure, easy to operate, can realize comprehensive cleaning of iron filings, and has high recovery efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的侧视图。Figure 2 is a side view of the present invention.
图中:工作台1、车床2、行走架3、进气管4、U型喷管5、喷气头6、滑块7、滚珠8、滑槽9、驱动电机10、把手11、排屑口12、收集箱13、斜板14、导管15、真空泵16、进水口17、出料口18、回收箱19、固定杆20、热风机21、排放管22、支撑腿23。In the figure: workbench 1, lathe 2, walking frame 3, air intake pipe 4, U-shaped nozzle 5, air nozzle 6, slider 7, ball 8, chute 9, drive motor 10, handle 11, chip discharge port 12 , collection box 13, inclined plate 14, conduit 15, vacuum pump 16, water inlet 17, discharge port 18, recovery box 19, fixed rod 20, hot air blower 21, discharge pipe 22, support leg 23.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-2,一种机械加工车床铁屑高效回收装置,包括工作台1和行走架3,工作台1的下端四周均固定连接有支撑腿23,工作台1的上端安装有车床2,行走架3为U型结构,行走架3向工作台1的内壁延伸端固定连接有滑块7,且工作台1的内壁设有与滑块7对应的滑槽9,滑块7的外壁一侧通过转轴连接有驱动电机10,且驱动电机10与滑块7之间的连接关系为公知常识,行走架3的内壁通过U型槽安装有U型喷管5,且U型喷管5的内壁一侧均匀设有若干个喷气头6,喷气头6穿过行走架3的内壁并向外延伸,U型喷管5的上端中心处连通有进气管4,工作台1的上端且位于车床2的两侧开设有若干个排屑口12,且排屑口12的底部连通有收集箱13,收集箱13上端外壁的一侧连通有导管15,且导管15远离收集箱13的一端连接有真空泵16,收集箱13上端外壁的另一侧连通有进水口17,收集箱13的底部一侧连通有出料口18,且出料口18的外部设有回收箱19,回收箱19下端外壁的一侧连通有排放管22,驱动电机10和真空泵16均通过外置控制开关电性连接市电。Referring to Figure 1-2, a high-efficiency recovery device for machining lathe iron filings includes a workbench 1 and a walking frame 3, support legs 23 are fixedly connected around the lower end of the workbench 1, and a lathe 2 is installed on the upper end of the workbench 1. Walking frame 3 is U-shaped structure, and walking frame 3 is fixedly connected with slide block 7 to the inner wall extension end of workbench 1, and the inner wall of workbench 1 is provided with the chute 9 corresponding to slide block 7, and the outer wall of slide block 7 is Side is connected with driving motor 10 by rotating shaft, and the connection relation between driving motor 10 and slide block 7 is common knowledge, and the inner wall of walking frame 3 is equipped with U-shaped nozzle 5 by U-shaped groove, and the U-shaped nozzle 5 One side of the inner wall is evenly provided with a number of air nozzles 6, the air nozzles 6 pass through the inner wall of the walking frame 3 and extend outwards, the upper center of the U-shaped nozzle 5 is connected to the air inlet pipe 4, and the upper end of the workbench 1 is located on the lathe. Two sides of 2 are provided with a number of chip discharge ports 12, and the bottom of the chip discharge port 12 is connected with a collection box 13, and one side of the outer wall of the upper end of the collection box 13 is connected with a conduit 15, and the end of the conduit 15 away from the collection box 13 is connected with a Vacuum pump 16, the other side of the outer wall of the upper end of the collection box 13 is connected with a water inlet 17, one side of the bottom of the collection box 13 is connected with a discharge port 18, and the outside of the discharge port 18 is provided with a recovery box 19, and the outer wall of the bottom end of the recovery box 19 A discharge pipe 22 is communicated with one side, and the drive motor 10 and the vacuum pump 16 are both electrically connected to the mains through an external control switch.
具体的,滑块7的底部通过若干个限位槽设有滚珠8,减小摩擦力,有利于往返运动。Specifically, the bottom of the slider 7 is provided with balls 8 through several limiting grooves to reduce friction and facilitate reciprocating movement.
具体的,行走架3的外壁两侧对称固定连接有把手11,且把手11的外壁设有防滑纹,可以通过人工操作把手11,使得行走架3进行往返运动,能够避免驱动电机10损坏时影响铁屑的回收。Specifically, both sides of the outer wall of the walking frame 3 are symmetrically fixedly connected with handles 11, and the outer wall of the handle 11 is provided with anti-skid lines, which can be manually operated to make the walking frame 3 carry out reciprocating motion, which can avoid the influence of the drive motor 10 when it is damaged. Iron filings recycling.
具体的,进气管4远离U型喷管5的一端连通有鼓风机,鼓风机通过外置控制开关电性连接市电,启动鼓风机能够对车床2上的铁屑进行清理。Specifically, the end of the air intake pipe 4 away from the U-shaped nozzle 5 is connected to a blower, and the blower is electrically connected to the mains through an external control switch, and the iron filings on the lathe 2 can be cleaned by starting the blower.
具体的,收集箱13的内侧底壁固定连接有斜板14,收集的铁屑能够顺着斜板14排向出料口18,再进入回收箱19进行回收利用。Specifically, the inner bottom wall of the collection box 13 is fixedly connected with a sloping plate 14, and the collected iron filings can be discharged along the sloping plate 14 to the discharge port 18, and then enter the recovery box 19 for recycling.
具体的,进水口17、出料口18和排放管22的管路上均设有阀门,通过阀门控制清洗水和铁屑的排放。Specifically, the water inlet 17, the material outlet 18 and the discharge pipe 22 are all provided with valves, and the discharge of cleaning water and iron filings is controlled through the valves.
具体的,导管15和排放管22的管内均设有过滤网,通过过滤网对铁屑进行过滤,避免铁屑进入导管15或排出回收箱19。Specifically, the pipes of the conduit 15 and the discharge pipe 22 are provided with filter screens, through which the iron filings are filtered to prevent the iron filings from entering the conduit 15 or being discharged from the recovery box 19 .
具体的,支撑腿23的外壁一侧固定连接有固定杆20,且固定杆20的一端安装有热风机21,通过热风机21对清洗后的铁屑进行烘干,再回收利用。Specifically, a fixed rod 20 is fixedly connected to one side of the outer wall of the supporting leg 23, and a hot air blower 21 is installed at one end of the fixed rod 20, and the cleaned iron filings are dried by the hot air blower 21, and then recycled.
工作原理:本发明中,使用者首先通过外置控制开关启动鼓风机,鼓风机通过进气管4向U型喷管5内喷气,再通过喷气头6向车床2进行喷气,进而清理附着在车床2外表面的铁屑,同时启动驱动电机10,使得滑块7在滑槽9内做直线往返运动,且滑块7的底部通过若干个限位槽安装有滚珠8,减小摩擦力,有利于行走架3做往返运动,从而实现车床2外表面的铁屑的全面清理,而吹落的铁屑在真空泵16的作用下,经排屑口12进入收集箱13内,同时打开进水口17上的阀门,使得收集箱13内灌注有一定液位的清洗水,且清洗水的液位不高于导管15的管口高度,此后,再打开出料口18上的阀门,使得清洗后的铁屑经出料口18排向回收箱19内,再打开排放管22上的阀门,排放污水,而铁屑则被过滤网过滤在回收箱19内,然后再通过外置控制开关启动热风机21,对清洗后的潮湿铁屑进行烘干,从而便于回收利用。Working principle: In the present invention, the user first starts the blower through an external control switch, and the blower sprays air into the U-shaped nozzle 5 through the air intake pipe 4, and then sprays air into the lathe 2 through the air spray head 6, and then cleans the outside of the lathe 2 iron filings on the surface, and start the drive motor 10 at the same time, so that the slider 7 makes a linear reciprocating motion in the chute 9, and the bottom of the slider 7 is equipped with balls 8 through several limit grooves to reduce friction and facilitate walking The frame 3 moves back and forth, thereby realizing the comprehensive cleaning of the iron filings on the outer surface of the lathe 2, and the blown iron filings enter the collection box 13 through the chip discharge port 12 under the action of the vacuum pump 16, and open the water inlet 17 at the same time. valve, so that the collection tank 13 is perfused with a certain level of cleaning water, and the liquid level of the cleaning water is not higher than the nozzle height of the conduit 15. After that, the valve on the discharge port 18 is opened to make the iron filings after cleaning Discharge into the recovery box 19 through the discharge port 18, and then open the valve on the discharge pipe 22 to discharge the sewage, while the iron filings are filtered in the recovery box 19 by the filter screen, and then start the hot air blower 21 through the external control switch. Dry the wet iron filings after cleaning, so as to facilitate recycling.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solutions of the present invention and its Any equivalent replacement or change of the inventive concept shall fall within the protection scope of the present invention.
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| CN110480407A (en) * | 2019-08-25 | 2019-11-22 | 惠州市友熠达科技有限公司 | A CNC machine tool cleaning control system |
| CN111531368A (en) * | 2020-05-08 | 2020-08-14 | 贵阳白云中航紧固件有限公司 | Integrated device for turning and polishing rivet |
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Application publication date: 20180427 |