CN106271949A - A kind of casting grinding equipment - Google Patents
A kind of casting grinding equipment Download PDFInfo
- Publication number
- CN106271949A CN106271949A CN201610674461.6A CN201610674461A CN106271949A CN 106271949 A CN106271949 A CN 106271949A CN 201610674461 A CN201610674461 A CN 201610674461A CN 106271949 A CN106271949 A CN 106271949A
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- China
- Prior art keywords
- grinding
- collection box
- bracket
- grinding roller
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims abstract description 30
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 10
- 239000010935 stainless steel Substances 0.000 claims abstract description 10
- 238000005498 polishing Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 abstract description 2
- 239000002893 slag Substances 0.000 description 10
- 239000000428 dust Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
一种铸件打磨设备,包括支架一和支架二,所述的支架一上设置减速电机一和减速电机二,支架二上设置减速电机三,支架一和支架二之间设置收集箱,收集箱内设置大打磨辊和小打磨辊,收集箱底部设置不锈钢筛网,不锈钢筛网下方为抽风口,抽风口通过风道连接抽风机,收集箱上方设置抓手,抓手与转盘相连接,转盘通过机械手臂与减速电机一相连接。本发明的工作台下面设置有抽风口和抽风机,能将打磨下来的细微的粉末抽到室外,体积稍大的残渣留在收集箱内收集方便,收集箱内壁上设置有消音层,减小了噪声,打磨辊分为大的打磨辊和小的打磨辊,可以根据需要选择相应的打磨辊进行打磨。
A casting grinding equipment, comprising a bracket one and a bracket two, the first geared motor and the second geared motor are set on the first bracket, the third geared motor is set on the second bracket, a collection box is set between the first bracket and the second bracket, and in the collection box Set a large grinding roller and a small grinding roller, set a stainless steel screen at the bottom of the collection box, and the bottom of the stainless steel screen is an exhaust port, which is connected to the exhaust fan through the air duct, and a gripper is set above the collection box, and the gripper is connected with the turntable, and the turntable passes through The mechanical arm is connected with the reduction motor in one phase. The worktable of the present invention is provided with an air outlet and an exhaust fan, which can pump the fine powder that has been polished to the outside, and the residue with a larger volume is left in the collection box for easy collection. The inner wall of the collection box is provided with a sound-absorbing layer, reducing To reduce noise, the grinding roller is divided into large grinding roller and small grinding roller, and the corresponding grinding roller can be selected for grinding according to needs.
Description
技术领域technical field
本发明属于铸件打磨技术领域,具体涉及一种铸件打磨设备。The invention belongs to the technical field of casting grinding, and in particular relates to casting grinding equipment.
背景技术Background technique
铸件经过熔炼成型,其表面往往会出现毛刺、颗粒,不仅很不美观,而且也影响其使用质量,传统的方式是采用人工打磨的方式进行打磨,消除表面的毛刺、颗粒等问题,这种方式不仅劳动强度大,而且人工打磨不能均匀的打磨铸件的表面,一旦操作不当还会出现磨毁铸件的情况。Castings are smelted and formed, and burrs and particles often appear on the surface, which is not only unsightly, but also affects its quality of use. The traditional method is to use manual grinding to eliminate problems such as burrs and particles on the surface. Not only is the labor intensity high, but also manual grinding cannot evenly polish the surface of the casting, and once the operation is improper, the casting will be worn down.
铸件打磨机是对完成浇注的铸件进行打磨的机器,包括对铸件的表面抛光和内壁打磨等,由于每个铸件的构造都有所不同,现有的铸件打磨机在对铸件进行打磨时磨砂轮的打磨角度无法改变,从而导致打磨的不完全,铸件的一些死角还需工作人员借助其他的辅助工具才能进行打磨,耗费了大量的人力物力,而且现有的打磨机不具备对打磨产生的飞溅的打磨渣进行收纳的功能,四处飞溅的打磨渣会对地面造成污染,并且打磨机自动化程度较低,加大了铸件打磨的工作难度;并且这种打磨机在运转过程中噪声大,影响工作人员的身体健康。The casting grinding machine is a machine for grinding the castings that have been poured, including surface polishing and inner wall grinding of the castings. Since the structure of each casting is different, the existing casting grinding machine grinds the grinding wheel when grinding the castings. The grinding angle cannot be changed, resulting in incomplete grinding. Some dead corners of the casting need to be polished with the help of other auxiliary tools, which consumes a lot of manpower and material resources, and the existing grinding machine does not have the spatter generated by grinding. The function of storing the grinding slag, the grinding slag splashing around will pollute the ground, and the degree of automation of the grinding machine is low, which increases the difficulty of grinding the casting; and the noise of this grinding machine is large during operation, which affects the work. the health of personnel.
发明内容Contents of the invention
为了解决上述问题,本发明提供一种铸件打磨设备。In order to solve the above problems, the present invention provides a casting grinding equipment.
本发明采用的技术方案为:The technical scheme adopted in the present invention is:
一种铸件打磨设备,包括支架一和支架二,所述的支架一上设置减速电机一和减速电机二,支架二上设置减速电机三,支架一和支架二之间设置收集箱,收集箱内设置大打磨辊和小打磨辊,收集箱底部设置不锈钢筛网,不锈钢筛网下方为抽风口,抽风口通过风道连接抽风机,收集箱上方设置抓手,抓手与转盘相连接,转盘通过机械手臂与减速电机一相连接。A casting grinding equipment, comprising a bracket one and a bracket two, the first geared motor and the second geared motor are set on the first bracket, the third geared motor is set on the second bracket, a collection box is set between the first bracket and the second bracket, and in the collection box Set a large grinding roller and a small grinding roller, set a stainless steel screen at the bottom of the collection box, and the bottom of the stainless steel screen is an exhaust port, which is connected to the exhaust fan through the air duct, and a gripper is set above the collection box, and the gripper is connected with the turntable, and the turntable passes through The mechanical arm is connected with the reduction motor in one phase.
所述的大打磨辊通过伸缩杆一与减速电机二相连接,小打磨辊通过伸缩杆二与减速电机三相连接。The large grinding roller is connected to the second reduction motor through the first telescopic rod, and the small grinding roller is connected to the second reduction motor through the second telescopic rod.
所述的收集箱内壁上设置有消音层。A sound-absorbing layer is arranged on the inner wall of the collection box.
所述的抽风机设置在工作室外。The exhaust fan is arranged outside the working room.
本发明的有益效果是:本发明的工作台下面设置有抽风口和抽风机,能将打磨下来的细微的粉末抽到室外,体积稍大的残渣留在收集箱内收集方便,收集箱内壁上设置有消音层,减小了噪声,打磨辊分为大的打磨辊和小的打磨辊,可以根据需要选择相应的打磨辊进行打磨。The beneficial effects of the present invention are: the worktable of the present invention is provided with an air outlet and an exhaust fan, which can pump the fine powder that has been polished to the outside, and the slightly larger residue is left in the collection box for easy collection. There is a sound-absorbing layer to reduce the noise. The grinding rollers are divided into large grinding rollers and small grinding rollers, and the corresponding grinding rollers can be selected for grinding according to needs.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中,1、支架一,2、不锈钢筛网,3、抽风口,4、风道,5、收集箱,6、抽风机,7、支架二,8、消音层,9、减速电机三,10、伸缩杆二,11、小打磨辊,12、抓手,13、转盘,14、机械手臂,15、大打磨辊,16、伸缩杆一,17、减速电机一,18、减速电机二,19、打磨渣出口。In the figure, 1. Bracket 1, 2. Stainless steel screen, 3. Air outlet, 4. Air duct, 5. Collection box, 6. Exhaust fan, 7. Bracket 2, 8. Noise-absorbing layer, 9. Geared motor 3, 10. Telescopic rod two, 11. Small grinding roller, 12. Gripper, 13. Turntable, 14. Mechanical arm, 15. Large grinding roller, 16. Telescopic rod one, 17. Gear motor one, 18. Gear motor two, 19. Export of grinding slag.
具体实施方式detailed description
如图1所示,一种铸件打磨设备,包括支架一1和支架二7,所述的支架一1上设置减速电机一17和减速电机二18,支架二7上设置减速电机三9,支架一1和支架二7之间设置收集箱5,收集箱5内设置大打磨辊15和小打磨辊11,收集箱5底部设置不锈钢筛网2,不锈钢筛网2下方为抽风口3,抽风口3通过风道4连接抽风机6,收集箱5上方设置抓手12,抓手12与转盘13相连接,转盘13通过机械手臂14与减速电机一17相连接。As shown in Figure 1, a kind of casting grinding equipment comprises a support one 1 and a support two 7, a reduction motor one 17 and a reduction motor two 18 are arranged on the support one 1, a reduction motor three 9 is arranged on the support two 7, and the support A collection box 5 is arranged between the first 1 and the support two 7, a large grinding roller 15 and a small grinding roller 11 are arranged in the collection box 5, a stainless steel screen 2 is arranged at the bottom of the collection box 5, and the air outlet 3 is located below the stainless steel screen 2, and the air outlet 3 Connect the exhaust fan 6 through the air duct 4, set the handle 12 above the collection box 5, the handle 12 is connected with the turntable 13, and the turntable 13 is connected with the reduction motor 17 through the mechanical arm 14.
所述的大打磨辊15通过伸缩杆一16与减速电机二18相连接,小打磨辊11通过伸缩杆二10与减速电机三9相连接。工作人员可以根据需要,选择大打磨辊15或小打磨辊11对铸件进行打磨,小打磨辊11还可以对铸件的死角部位进行打磨。Described big grinding roller 15 is connected with reduction motor two 18 by telescopic rod one 16, and small grinding roller 11 is connected with reduction motor three 9 by telescopic rod two 10. The staff can select the large grinding roller 15 or the small grinding roller 11 to grind the casting as required, and the small grinding roller 11 can also grind the dead corner of the casting.
所述的收集箱5内壁上设置有消音层8。能降低打磨时产生的打磨噪声,减少工作室内的噪声污染。The inner wall of the collection box 5 is provided with a sound-absorbing layer 8 . It can reduce the grinding noise generated during grinding and reduce the noise pollution in the working room.
所述的抽风机6设置在工作室外,能将工作室内的打磨渣粉尘抽放到工作室外,降低打磨粉尘对工作人员的影响。The exhaust fan 6 is arranged outside the working room, and can extract the grinding slag dust in the working room to the outside of the working room, so as to reduce the impact of the grinding dust on the workers.
收集箱5底部设置有打磨渣出口19,打磨工作结束后,将收集箱5内的体积大的打磨渣集中收集从打磨渣出口19排出。The bottom of the collection box 5 is provided with a grinding slag outlet 19. After the grinding work is finished, the large volume of grinding slag in the collection box 5 is collected and discharged from the grinding slag outlet 19.
本发明使用时,启动减速电机一17,先用抓手12抓住需要打磨的铸件,转动转盘13使铸件转动到合适的打磨的位置,将铸件下降到收集箱5中,根据打磨需要,启动减速电机二18或者减速电机三9,启动大打磨辊15或小打磨辊11,开始对铸件进行打磨,调节伸缩杆一16从而调节大打磨辊15的位置,调节伸缩杆二10从而调节小打磨辊11的位置,开始打磨后,启动抽风机6,打磨掉落的粉尘或打磨渣会落在收集箱5中,粉尘会在抽风机6的作用下穿过不锈钢筛网2,从抽风口3进入风道4,然后沿着风道4被抽到室外,从而大大降低了工作室内的粉尘对工作人员的影响,收集箱5内壁上设置有消音层8,会降低打磨时产生的打磨噪声,从而减少工作室内的噪声污染;机械手臂14可以根据需要将铸件摆放至合适的位置进行打磨,解决了现有技术中打磨角度无法改变的问题,小打磨辊11还能对铸件的死角进行打磨,大大提高了打磨的效率,最后打磨工作结束后,将收集箱5内的体积大的打磨渣从打磨渣出口19清扫出去,集中收集。When the present invention is in use, start the deceleration motor one 17, first grab the castings to be polished with the gripper 12, turn the turntable 13 to rotate the castings to a suitable grinding position, drop the castings into the collection box 5, and start the grinding process according to the grinding needs. Deceleration motor 2 18 or deceleration motor 3 9, start the large grinding roller 15 or small grinding roller 11, start to grind the casting, adjust the telescopic rod 16 to adjust the position of the large grinding roller 15, adjust the telescopic rod 2 10 to adjust the small grinding The position of the roller 11, after starting to grind, start the exhaust fan 6, and the dust or grinding slag falling from the grinding will fall in the collection box 5, and the dust will pass through the stainless steel screen 2 under the action of the exhaust fan 6, and will be discharged from the air outlet 3 Enter the air duct 4, and then be drawn to the outside along the air duct 4, thereby greatly reducing the impact of the dust in the working room on the staff. The inner wall of the collection box 5 is provided with a sound-absorbing layer 8, which will reduce the grinding noise generated during grinding. Thereby reducing the noise pollution in the working room; the mechanical arm 14 can place the casting to a suitable position for grinding according to the needs, which solves the problem that the grinding angle cannot be changed in the prior art, and the small grinding roller 11 can also grind the dead corner of the casting , greatly improved the efficiency of grinding, after the final grinding work finished, the large grinding slag in the collection box 5 was cleaned out from the grinding slag outlet 19, and concentrated collection.
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Cited By (7)
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CN106826460A (en) * | 2017-01-05 | 2017-06-13 | 丽水市飞天人机械设计有限公司 | A kind of rotary polishing apparatus |
CN108081064A (en) * | 2017-12-29 | 2018-05-29 | 绵阳易简环保科技有限公司 | With dust-proof and earthquake-proof and noise reduction multi-functional casting sanding apparatus |
CN108145327A (en) * | 2017-12-22 | 2018-06-12 | 玉林市玉州区万通华信科技服务部 | A kind of tile laser cutting machine stent |
CN109290947A (en) * | 2018-11-13 | 2019-02-01 | 广东力源科技股份有限公司 | Environment-friendly type flash removed workbench |
CN109605161A (en) * | 2018-12-27 | 2019-04-12 | 山东奥维特汽车零部件有限公司 | A kind of casting grinding equipment without human intervention |
CN110666653A (en) * | 2019-10-16 | 2020-01-10 | 安徽省辉煌机械制造有限公司 | A grinding device for cast member |
CN111687695A (en) * | 2020-07-01 | 2020-09-22 | 苏州巨一智能装备有限公司 | Self-cleaning polishing device and polishing method |
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CN105234775A (en) * | 2015-09-29 | 2016-01-13 | 芜湖汉峰科技有限公司 | Grinding device for opening of liquid storage container |
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Application publication date: 20170104 |