CN107961946A - A kind of vacuum pressure impregnation product design apparatus - Google Patents

A kind of vacuum pressure impregnation product design apparatus Download PDF

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Publication number
CN107961946A
CN107961946A CN201711170307.6A CN201711170307A CN107961946A CN 107961946 A CN107961946 A CN 107961946A CN 201711170307 A CN201711170307 A CN 201711170307A CN 107961946 A CN107961946 A CN 107961946A
Authority
CN
China
Prior art keywords
staving
fixed
plc controller
vacuum pressure
lateral surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711170307.6A
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Chinese (zh)
Inventor
戚彬
金诚谦
刘元义
孙晓明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong University of Technology
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Shandong University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong University of Technology filed Critical Shandong University of Technology
Priority to CN201711170307.6A priority Critical patent/CN107961946A/en
Publication of CN107961946A publication Critical patent/CN107961946A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/005Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material incorporating means for heating or cooling the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/11Vats or other containers for liquids or other fluent materials
    • B05C11/115Sealing means for work inlet or outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/04Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/04Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material
    • B05C3/05Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material by applying vibrations thereto

Landscapes

  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a kind of vacuum pressure impregnation product design apparatus, including staving, the staving is hollow circular cylinder, and the opening of staving is upward, the centre position of staving inner bottom surface is fixed with fixed seat, electric heating sheets and temperature sensor are fixed with the left of staving inner bottom surface, the upper end of inner wall of barrel is fixed with baroceptor and humidity sensor, the lateral surface upper end of staving is fixed with PLC controller, the inlet of staving lateral surface upper end is connected with the liquid outlet of exterior liquid storing barrel by inlet tube, staff checks the situation in staving by transparent windows, easy to the work efficiency for checking the carry out process of paint-dipping process so as to improve when staff carries out paint-dipping process design;Ultrasound wave vibrating bar, which improves, treats dipping lacquer workpiece dipping lacquer effect;Temperature sensor and electric heating sheets are used cooperatively so that the constant temperature of paint solution in staving, ensure that the dipping lacquer effect for treating dipping lacquer workpiece.

Description

A kind of vacuum pressure impregnation product design apparatus
Technical field
The present invention relates to vacuum pressure impregnation technical field, is specially a kind of vacuum pressure impregnation product design apparatus.
Background technology
Vacuum pressure impregnation, also known as VPI techniques, VPI vacuum pressure impregnated with varnish are high-voltage motor, transformer, electric power electricity Important process equipment in the electric appliance such as container and paper insulated high-tension electricity, cable and electrical material production process, through VPI processing Afterwards, the good insulation preformance of device, temperature rise reduce, and efficiency improves, and can increase mechanical strength, solves the loosening of operational process Phenomenon, prevents the insulation faults such as short circuit, improves the moisture protection of device, extends the service life of device, improves its dielectric capacity.
In the prior art not dedicated for carry out paint-dipping process design vacuum pressure impregnated with varnish, staff into Work efficiency is low when row paint-dipping process designs.
The content of the invention
The technical problem to be solved in the present invention is overcome the defects of existing, there is provided a kind of vacuum pressure impregnation product design dress Put, staff checks the situation in staving by transparent windows, easy to check the carry out process of paint-dipping process so as to improve Staff carries out work efficiency during paint-dipping process design, can effectively solve the problems, such as in background technology.
To achieve the above object, the present invention provides following technical solution:A kind of vacuum pressure impregnation product design apparatus, bag Staving is included, the staving is hollow circular cylinder, and the opening of staving is upward, and the centre position of staving inner bottom surface is fixed with Fixed seat, is fixed with electric heating sheets and temperature sensor on the left of staving inner bottom surface, the upper end of inner wall of barrel is fixed with air pressure Sensor and humidity sensor, the lateral surface upper end of staving are fixed with PLC controller, the inlet of staving lateral surface upper end and outer The liquid outlet of portion's liquid storing barrel is connected by inlet tube, and the gas outlet of staving lateral surface upper end and the air inlet of external vacuum pump pass through Vacuum-pumping tube connects, and the liquid outlet of staving lateral surface lower end is connected with the inlet of exterior liquid pump by drain pipe.
The upper surface of the staving is fixed with upper cover, and the centre position of upper cap upper surface is fixed with decelerating motor, and slow down electricity The output shaft of machine runs through and extends to the lower section of upper cover, and the lower end of reducing motor output shaft is fixed with agitating device, PLC controller Input terminal and the output terminal of external power supply be electrically connected, the input terminal of the PLC controller output terminal with baroceptor, wet respectively The output terminal of the output terminal and temperature sensor of spending sensor is electrically connected, the output terminal of PLC controller respectively with electric heating sheets The input terminal of input terminal and decelerating motor is electrically connected.
As a preferred technical solution of the present invention, the lower surface of the upper cover is fixed with snap ring, the lateral surface of snap ring It is slidably connected with the upper end of inner wall of barrel.
As a preferred technical solution of the present invention, ultrasonic activation is fixed with rear side of the staving inner bottom surface Rod, the input terminal of ultrasound wave vibrating bar and the output terminal of PLC controller are electrically connected.
As a preferred technical solution of the present invention, the agitating device includes transverse slat, the interposition of transverse slat upper surface Put and be fixedly connected with the lower end of reducing motor output shaft, the left and right ends of transverse slat lower surface are symmetrically fixed with riser, two risers Opposite side is vertically equidistantly fixed with agitating vane.
As a preferred technical solution of the present invention, transparent observing is fixed with the mounting hole of the lateral surface of the staving Window, the surface of transparent windows vertically equidistantly offer scale.
Compared with prior art, the beneficial effects of the invention are as follows:This vacuum pressure impregnation product design apparatus, staff The situation in staving is checked by transparent windows, is carried out easy to check the carry out process of paint-dipping process so as to improve staff Work efficiency when paint-dipping process designs;Ultrasound wave vibrating bar, which improves, treats dipping lacquer workpiece dipping lacquer effect;Temperature sensor and electricity Heating plate is used cooperatively so that the constant temperature of paint solution in staving, ensure that the dipping lacquer effect for treating dipping lacquer workpiece.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
In figure:1 baroceptor, 2 humidity sensors, 3PLC controllers, 4 inlet tubes, 5 vacuum-pumping tubes, 6 transparent observings Window, 7 agitating devices, 71 agitating vanes, 72 risers, 73 transverse slats, 8 scales, 9 stavings, 10 ultrasound wave vibrating bars, 11 fixed seats, 12 Electric heating sheets, 13 temperature sensors, 14 drain pipes, 15 decelerating motors, 16 upper covers, 17 snap rings.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work Embodiment, belongs to the scope of protection of the invention.
Referring to Fig. 1, the present invention provides a kind of technical solution:A kind of vacuum pressure impregnation product design apparatus, including bucket Body 9, staving 9 is hollow circular cylinder, and the opening of staving 9 is upward, and the centre position of 9 inner bottom surface of staving is fixed with fixation Seat 11, is fixed with electric heating sheets 12 and temperature sensor 13, temperature sensor 13 and electric heating sheets on the left of 9 inner bottom surface of staving 12 are used cooperatively so that the constant temperature of paint solution in staving 9, ensure that the dipping lacquer effect for treating dipping lacquer workpiece, 9 inner bottom surface of staving Rear side be fixed with ultrasound wave vibrating bar 10, ultrasound wave vibrating bar 10, which improves, treats dipping lacquer workpiece dipping lacquer effect, 9 inner wall of staving Upper end is fixed with baroceptor 1 and humidity sensor 2, and the lateral surface upper end of staving 9 is fixed with PLC controller 3, outside staving 9 The inlet of side upper end is connected with the liquid outlet of exterior liquid storing barrel by inlet tube 4, the gas outlet of 9 lateral surface upper end of staving and The air inlet of external vacuum pump is connected by vacuum-pumping tube 5, the inlet of the liquid outlet of 9 lateral surface lower end of staving and exterior liquid pump Connected by drain pipe 14, transparent windows 6, the surface edge of transparent windows 6 are fixed with the mounting hole of the lateral surface of staving 9 Vertical direction equidistantly offers scale 8, and staff checks the situation in staving 9 by transparent windows 6, easy to check leaching The carry out process of lacquer craftwork is so as to improve work efficiency when staff carries out paint-dipping process design.
The upper surface of staving 9 is fixed with upper cover 16, and the lower surface of upper cover 16 is fixed with snap ring 17, the lateral surface of snap ring 17 and The upper end of 9 inner wall of staving is slidably connected, and snap ring 17 improves the air-tightness between staving 9 and upper cover 16,16 upper surface of upper cover Centre position is fixed with decelerating motor 15, and the output shaft of decelerating motor 15 runs through and extends to the lower section of upper cover 16, decelerating motor The lower end of 15 output shafts is fixed with agitating device 7, and the input terminal of PLC controller 3 and the output terminal of external power supply are electrically connected, PLC The input terminal of controller 3 output terminal with baroceptor 1, the output terminal of humidity sensor 2 and temperature sensor 13 respectively Output terminal is electrically connected, the input of the output terminal of PLC controller 3 input terminal with electric heating sheets 12, ultrasound wave vibrating bar 10 respectively The input terminal of end and decelerating motor 15 is electrically connected, and PLC controller 3 detects the atmospheric pressure value inside staving 9 by baroceptor 1, External vacuum pump reaches the negative pressure value of setting by the inside of 5 staving 9 of vacuum-pumping tube, and PLC controller 3 passes through humidity sensor The detection of device 2 treats that dipping lacquer workpiece volatilizes the content of moisture.
Agitating device 7 includes transverse slat 73, and the lower end of 15 output shaft of centre position and decelerating motor of 73 upper surface of transverse slat is consolidated Fixed connection, the left and right ends of 73 lower surface of transverse slat are symmetrically fixed with riser 72, and the opposite side of two risers 72 is along vertical side To agitating vane 71 is equidistantly fixed with, decelerating motor 15 drives the paint solution in staving 9 to rotate by agitating device 7 so that bucket The temperature of paint solution is the same everywhere in body 9.
It is common in the prior art that PLC controller 3, which controls electric heating sheets 12, ultrasound wave vibrating bar 10 and decelerating motor 15, Means.
When in use:It is fixed that staff will treat that dipping lacquer workpiece is put into fixed seat 11, and staff consolidates upper cover 16 The upper surface of staving 9 is scheduled on, the upper end of 9 inner wall of lateral surface and staving of snap ring 17 is slidably connected, and snap ring 17 improves 9 He of staving Air-tightness between upper cover 16.
PLC controller 3 detects the atmospheric pressure value inside staving 9 by baroceptor 1, and external vacuum pump passes through vacuum-pumping tube 5 so that the inside of staving 9 reaches the negative pressure value of setting, and PLC controller 3 treats that dipping lacquer workpiece volatilizees by the detection of humidity sensor 2 Go out the content of moisture.Paint solution is entered inside staving 9 by exterior liquid storing barrel through inlet tube 4, and the paint solution in staving 9 will treat dipping lacquer Workpiece submerges, and PLC controller 3 detects the temperature of paint solution in staving 9 by temperature sensor 13, and PLC controller 3 is added by electricity Paint solution in staving 9 is heated to design temperature by backing 12, and PLC controller 3 controls decelerating motor 15 to work, and decelerating motor 15 is logical Crossing agitating device 7 drives the paint solution in staving 9 to rotate so that the temperature of paint solution is the same everywhere in staving 9.
PLC controller 3 controls ultrasound wave vibrating bar 10 to work, and ultrasound wave vibrating bar 10, which improves, treats that dipping lacquer workpiece dipping lacquer is imitated Fruit;Staff understands paint-dipping process, staff by the situation that transparent windows 6 are checked in staving 9 easy to staff The depth of paint solution in staving 9 is checked by scale 8.Paint solution is interior through row by staving 9 under the action of exterior liquid pump after the completion of dipping lacquer Liquid pipe 14 is entered in exterior liquid storing barrel.
The present invention, staff check the situation in staving 9 by transparent windows 6, easy to check paint-dipping process into Row process is so as to improve work efficiency when staff carries out paint-dipping process design;Ultrasound wave vibrating bar 10, which improves, treats dipping lacquer Workpiece dipping lacquer effect;Temperature sensor 13 and electric heating sheets 12 are used cooperatively so that the constant temperature of paint solution in staving 9, ensures Treat the dipping lacquer effect of dipping lacquer workpiece.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of changes, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (5)

1. a kind of vacuum pressure impregnation product design apparatus, including staving (9), it is characterised in that:The staving (9) is hollow circle Cylinder, and the opening of staving (9) is upward, the centre position of staving (9) inner bottom surface is fixed with fixed seat (11), staving (9) electric heating sheets (12) and temperature sensor (13) are fixed with the left of inner bottom surface, the upper end of staving (9) inner wall is fixed with gas Pressure sensor (1) and humidity sensor (2), the lateral surface upper end of staving (9) are fixed with PLC controller (3), staving (9) outside The inlet of face upper end is connected with the liquid outlet of exterior liquid storing barrel by inlet tube (4), the gas outlet of staving (9) lateral surface upper end Connected with the air inlet of external vacuum pump by vacuum-pumping tube (5), the liquid outlet of staving (9) lateral surface lower end and exterior liquid pump Inlet is connected by drain pipe (14);
The upper surface of the staving (9) is fixed with upper cover (16), and the centre position of upper cover (16) upper surface is fixed with decelerating motor (15), the output shaft of decelerating motor (15) runs through and extends to the lower section of upper cover (16), the lower end of decelerating motor (15) output shaft Agitating device (7) is fixed with, the input terminal of PLC controller (3) and the output terminal of external power supply are electrically connected, PLC controller (3) The output of the input terminal output terminal with baroceptor (1), the output terminal of humidity sensor (2) and temperature sensor (13) respectively End is electrically connected, the output terminal of PLC controller (3) respectively with the input terminal of electric heating sheets (12) and the input terminal of decelerating motor (15) It is electrically connected.
A kind of 2. vacuum pressure impregnation product design apparatus according to claim 1, it is characterised in that:The upper cover (16) Lower surface be fixed with snap ring (17), the lateral surface of snap ring (17) and the upper end of staving (9) inner wall are slidably connected.
A kind of 3. vacuum pressure impregnation product design apparatus according to claim 1, it is characterised in that:The staving (9) It is fixed with ultrasound wave vibrating bar (10) on rear side of inner bottom surface, the input terminal of ultrasound wave vibrating bar (10) and PLC controller (3) Output terminal is electrically connected.
A kind of 4. vacuum pressure impregnation product design apparatus according to claim 1, it is characterised in that:The agitating device (7) transverse slat (73) is included, the centre position of transverse slat (73) upper surface is fixedly connected with the lower end of decelerating motor (15) output shaft, horizontal The left and right ends of plate (73) lower surface are symmetrically fixed with riser (72), and the opposite side of two risers (72) is vertically etc. Spacing is fixed with agitating vane (71).
A kind of 5. vacuum pressure impregnation product design apparatus according to claim 1, it is characterised in that:The staving (9) Lateral surface mounting hole in be fixed with transparent windows (6), the surface of transparent windows (6) vertically equidistantly opens up There is scale (8).
CN201711170307.6A 2017-11-22 2017-11-22 A kind of vacuum pressure impregnation product design apparatus Pending CN107961946A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201711170307.6A CN107961946A (en) 2017-11-22 2017-11-22 A kind of vacuum pressure impregnation product design apparatus

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CN107961946A true CN107961946A (en) 2018-04-27

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108607776A (en) * 2018-06-19 2018-10-02 张家港市益成机械有限公司 Dip painting installation is dried in vacuum pressure heat radiation
CN108654925A (en) * 2018-05-11 2018-10-16 曾袁 Bolt class small workpiece varnish apparatus
CN109051385A (en) * 2018-05-30 2018-12-21 广东知识城运营服务有限公司 A kind of plasticizer batching metering adding set
CN110624763A (en) * 2019-10-12 2019-12-31 张家港市益成机械有限公司 Ultrasonic vacuum pressure paint dipping machine
CN112053795A (en) * 2020-09-16 2020-12-08 万基控股集团石墨制品有限公司 Impregnation device for graphite electrode production and treatment method
CN112827741A (en) * 2020-12-28 2021-05-25 姚光纯 Vacuum impregnation machine

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CN205042381U (en) * 2015-09-19 2016-02-24 天津爱格临床营养食品开发有限公司 Novel food mixer
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CN105854348A (en) * 2016-05-27 2016-08-17 通化谷红制药有限公司 Traditional Chinese medicine extraction solution efficient pyrolysis automatic control device
CN205725385U (en) * 2016-06-12 2016-11-23 乐清市精创机械制造有限公司 A kind of motor vacuum paint dipping equipment
CN106622847A (en) * 2016-12-30 2017-05-10 株洲市恒瑞包装实业有限公司 Ultrasonic paint dip-coating method and device

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JP2011177702A (en) * 2010-03-03 2011-09-15 Samsung Mobile Display Co Ltd Apparatus for application of fixed quantity of liquid chemical
CN201832776U (en) * 2010-05-25 2011-05-18 张家港市益成机械有限公司 Drying system of vacuum paint-dipping dryer
US20160184859A1 (en) * 2014-12-24 2016-06-30 Tokyo Electron Limited Substrate liquid processing apparatus and method, and computer-readable storage medium storing substrate liquid processing program
CN204486130U (en) * 2015-03-21 2015-07-22 锦州变压器股份有限公司 Transformer vacuum varnish apparatus
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CN205042381U (en) * 2015-09-19 2016-02-24 天津爱格临床营养食品开发有限公司 Novel food mixer
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108654925A (en) * 2018-05-11 2018-10-16 曾袁 Bolt class small workpiece varnish apparatus
CN108654925B (en) * 2018-05-11 2021-09-17 江苏武专科技有限公司 Paint dipping device for small workpieces such as bolts
CN109051385A (en) * 2018-05-30 2018-12-21 广东知识城运营服务有限公司 A kind of plasticizer batching metering adding set
CN109051385B (en) * 2018-05-30 2021-08-03 健特(浙江)交通器材股份有限公司 Plasticizer is with batching measurement adding device
CN108607776A (en) * 2018-06-19 2018-10-02 张家港市益成机械有限公司 Dip painting installation is dried in vacuum pressure heat radiation
CN108607776B (en) * 2018-06-19 2023-08-08 张家港市益成机械有限公司 Vacuum pressure heat radiation drying paint dipping equipment
CN110624763A (en) * 2019-10-12 2019-12-31 张家港市益成机械有限公司 Ultrasonic vacuum pressure paint dipping machine
CN112053795A (en) * 2020-09-16 2020-12-08 万基控股集团石墨制品有限公司 Impregnation device for graphite electrode production and treatment method
CN112053795B (en) * 2020-09-16 2022-04-19 万基控股集团石墨制品有限公司 Impregnation device for graphite electrode production and treatment method
CN112827741A (en) * 2020-12-28 2021-05-25 姚光纯 Vacuum impregnation machine
CN112827741B (en) * 2020-12-28 2022-03-22 姚光纯 Vacuum impregnation machine

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Application publication date: 20180427

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