CN107959210B - General bending forming device for connector terminal - Google Patents
General bending forming device for connector terminal Download PDFInfo
- Publication number
- CN107959210B CN107959210B CN201810024327.0A CN201810024327A CN107959210B CN 107959210 B CN107959210 B CN 107959210B CN 201810024327 A CN201810024327 A CN 201810024327A CN 107959210 B CN107959210 B CN 107959210B
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- 238000005452 bending Methods 0.000 title claims abstract description 120
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 230000006835 compression Effects 0.000 claims abstract description 11
- 238000007906 compression Methods 0.000 claims abstract description 11
- 230000007306 turnover Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention provides a general bending and forming device for a connector terminal, which comprises a frame, wherein a z-axis positioning mechanism is fixed on the frame, a first y-axis positioning mechanism is fixed at the output end of the z-axis positioning mechanism, a second y-axis positioning mechanism and a supporting plate are fixed at the output end of the first y-axis positioning mechanism, and a transmission plate is fixed at the output end of the second y-axis positioning mechanism; n connector limiting seats are arranged on the supporting plate, and a connector limiting plate is fixed on one side of the supporting plate; n connector compression blocks are fixed on the transmission plate; the frame is also fixed with rotary mechanism, and rotary mechanism's output is fixed with the upset board, is equipped with n on the upset board and bends the connecting seat, is equipped with at least one piece unit of bending in the connecting seat of bending. The invention can realize efficient and reliable bending of the connector terminals, can realize consistent and smooth bending processing of the connector provided with a plurality of rows of terminals, has high working efficiency, reliable and stable bending effect and strong universality.
Description
Technical Field
The invention relates to a forming device, and particularly discloses a general bending forming device for a connector terminal.
Background
The bent needle connector is formed by filling the terminals into plastic, and the terminals in the connector are required to be bent to realize final forming. Bending is a very common process in machining, and a common bending method is realized by counterpoint extrusion of a male die and a female die.
Bending of the existing connector terminal is achieved by means of manual matching with a manual jig, and bending operation is as follows: manual alignment of manual jig and connector terminal is realized, manual jig is pressed again and is realized bending, and troublesome operation is bent the connector terminal through workman's strength, and workman's working strength is big, and bend inefficiency, bending effect unstable. The existing bent needle connector is provided with two or more rows of terminals, more than six rows of terminals are achieved, for the connector with multiple rows of terminals needing to be bent, bending is achieved by using a manual jig, workers need to conduct multiple times of alignment on the connector terminals and the manual jig, the working strength of alignment of the workers is extremely high due to the small spacing of the terminals of the rows, the working efficiency is low, the bending forming effect of the terminals is unstable, the bending effect of different terminals in the same connector is different, and the performance of the connector is affected. Different devices are needed for different curved needle connectors, and the cost is high.
Disclosure of Invention
Based on this, it is necessary to provide a general bending molding device for connector terminals to solve the problems of the prior art, which can realize efficient and reliable bending of connector terminals, and the bending process does not need to be operated by workers, and has strong universality.
In order to solve the problems in the prior art, the invention discloses a general bending and forming device for a connector terminal, which comprises a frame, wherein a z-axis positioning mechanism is fixed on the frame, a first y-axis positioning mechanism is fixed at the output end of the z-axis positioning mechanism, a second y-axis positioning mechanism and a supporting plate are fixed at the output end of the first y-axis positioning mechanism, and a transmission plate is fixed at the output end of the second y-axis positioning mechanism;
n connector limiting seats are arranged on the supporting plate, n is an integer greater than or equal to 1, and a connector limiting plate is fixed on one side of the supporting plate;
n connector compression blocks are fixed on the transmission plate, and the connector compression blocks are positioned on one side of the support plate, which is far away from the connector limiting plate;
the frame is also fixed with rotary mechanism, and rotary mechanism's output is fixed with the upset board, and the upset board is located the connector limiting plate and keeps away from one side of connector compact heap is equipped with n connecting seats of bending on the upset board, is equipped with at least one piece unit of bending in the connecting seat of bending.
Further, a limit seat sliding rail is arranged on the support plate, a limit seat sliding block is fixed on the connector limit seat, the limit seat sliding block is slidably connected in the limit seat sliding rail, and the connector limit seat is an adjustable limit seat.
Further, one side of the supporting plate, which is close to the transmission plate, is fixed with n compressing guide seats, and the connector compressing blocks penetrate through the compressing guide seats.
Further, one end of each connector compression block, which is close to the connector limiting plate, is fixedly provided with a connector compression head, and one side of the connector compression head, which is close to the connector limiting plate, is provided with a plurality of horizontally arranged limiting grooves.
Further, be equipped with the slide rail of bending on the upset board, the connection seat of bending is fixed with the slider of bending, the slider of bending and slide rail sliding connection of bending.
Further, the bending block unit comprises a connecting and fixing part, the connecting and fixing part is fixedly connected with a bending connecting seat, the connecting and fixing part is fixedly provided with a main board body, a terminal limiting plate is fixed on the main board body, the terminal limiting plate is provided with at least m terminal limiting through grooves, and m is an integer greater than or equal to 1.
Furthermore, bending block units with different numbers of limiting through grooves can be arranged in the same bending connecting seat.
Further, one end of the main board body far away from the connection fixing part is provided with a first round angle.
Further, one end of the terminal limiting plate, which is far away from the connection fixing part, is provided with a second round angle.
Further, m+1 terminal limiting blocks are further fixed on the main board body, the terminal limiting blocks are located at one ends far away from the terminal limiting plates, limiting gaps are formed between two adjacent terminal limiting blocks, and the limiting gaps are matched with terminal limiting through grooves.
The beneficial effects of the invention are as follows: the invention discloses a general bending and forming device for connector terminals, which can realize efficient and reliable bending of the connector terminals, and the bending process does not need to be operated by workers, so that the working intensity of workers is effectively reduced, the connector provided with a plurality of rows of terminals can realize consistent and smooth bending processing, the working efficiency is high, the bending effect is reliable and stable, the same bending structure of different terminals in the same connector can be effectively ensured, the performance of the connector terminals after bending and forming is ensured, meanwhile, the general performance of the device is strong, and the terminals with different rows can be bent.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of another view of the present invention.
Fig. 3 is an enlarged schematic view of the structure of fig. 1 a.
Fig. 4 is an enlarged schematic view of the structure B in fig. 1.
Fig. 5 is an enlarged schematic view of the mechanism of fig. 2C.
Fig. 6 is a schematic structural diagram of a bending block unit in the present invention.
The reference numerals are: the device comprises a frame 10, a z-axis positioning mechanism 11, a first y-axis positioning mechanism 12, a second y-axis positioning mechanism 13, a supporting plate 20, a limiting seat sliding rail 201, a connector limiting seat 21, a limiting seat sliding block 211, a connector limiting plate 22, a pressing guide seat 23, a transmission plate 30, a connector pressing block 31, a connector pressing head 32, a limiting groove 321, a rotating mechanism 40, a turnover plate 41, a bending sliding rail 411, a bending connecting seat 42, a bending sliding block 421, a bending block unit 50, a connecting fixing part 51, a main plate body 52, a first round corner 521, a terminal limiting plate 53, a terminal limiting through groove 531, a second round corner 532, a terminal limiting block 54, a limiting gap 541, a connector 60 and a terminal 61.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Reference is made to fig. 1 to 6.
The embodiment of the invention discloses a general bending and forming device for a connector terminal, which comprises a frame 10, wherein the frame 10 is fixedly provided with a z-axis positioning mechanism 11, the output end of the z-axis positioning mechanism 11 is fixedly provided with a first y-axis positioning mechanism 12, the output end of the first y-axis positioning mechanism 12 is fixedly provided with a second y-axis positioning mechanism 13 and a supporting plate 20, and the output end of the second y-axis positioning mechanism 12 is fixedly provided with a transmission plate 30;
n connector limiting seats 21 are arranged on the supporting plate 20, n is an integer greater than or equal to 1, and a connector limiting plate 22 is fixed on one side of the supporting plate 20;
n connector compression blocks 31 are fixed on the transmission plate 30, and the connector compression blocks 31 are positioned on one side of the support plate 20 away from the connector limiting plate 22;
the frame 10 is also fixed with a rotating mechanism 40, the output end of the rotating mechanism 40 is fixed with a turnover plate 41, the turnover plate 41 is positioned on one side of the connector limiting plate 22, which is far away from the connector compressing block 31, n bending connecting seats 42 are arranged on the turnover plate 41, at least one bending block unit 50 is arranged in the bending connecting seats 42, the terminal 61 designs of different connectors 60 are different, and a plurality of bending block units 50 can be designed according to different requirements to match corresponding connectors.
The working process of the invention is as follows:
1. the connector 60 is placed in the bending connecting seat 42, a plurality of terminals 61 are arranged in the connector 60, k is an integer greater than or equal to 2, the bending ends of the terminals 61 of the connector 60 are arranged close to the bending block unit 50, the second y-axis positioning mechanism 13 drives the conveying plate 30 to move towards the supporting plate 20, and the connector compressing block 31 is matched with the connector limiting plate 22 to clamp the connector 60;
2. the z-axis positioning mechanism 11 drives the first y-axis positioning mechanism 12 to ascend, and simultaneously drives the second y-axis positioning mechanism 13 and the supporting plate 20 to ascend until a row of terminals 61 in the connector 60 are aligned with the bending block unit 50, the first y-axis positioning mechanism 12 drives the supporting plate 20 and the second y-axis positioning mechanism 13 to move along the y-axis, the supporting plate 20 moves close to the turnover plate 41, the terminals 61 are inserted into the bending unit 50, the rotating mechanism 40 drives the turnover plate 41 to rotate, and the bending unit 50 bends the terminals 61;
3. the rotating mechanism 40 resets to drive the turnover plate 41 to return to the original position, and the first y-axis positioning mechanism 12 resets to drive the supporting plate 20 and the second y-axis positioning mechanism 13 to return to the original position;
4. the above-described processes two and three are repeated until the bending of all the terminals 61 to be bent in the connector 60 is completed.
The invention can realize efficient and reliable bending of the terminals 61, the bending process does not need to be operated by workers, thereby effectively reducing the working strength of the workers, realizing consistent and smooth bending processing of the connector 60 provided with a plurality of rows of the terminals 61, having high working efficiency and reliable and stable bending effect, effectively ensuring the same bending structure of different terminals 61 in the same connector, further ensuring the performance of the terminals 61 after bending and forming, having strong general performance of the whole device and being capable of bending the terminals 61 with different rows.
In this embodiment, a limit seat sliding rail 201 is provided on the support plate 20, a limit seat sliding block 211 is fixed on the connector limit seat 21, the limit seat sliding block 211 is slidingly connected in the limit seat sliding rail 201, the connector limit seat 21 is provided with a limit locking structure, different connectors need to be pressed and fixed at different positions, and the connector limit seat 21 can be fixed at different positions on the limit seat sliding rail 201, so that the pressing position of the connector limit seat 21 can be aligned with the connector pressing block 31, and the pressing action is ensured to be stable and reliable; the connector limiting seat 21 is an adjustable limiting seat and can adapt to plastic shells of different connectors 60. Preferably, the connector limiting seat 21 comprises two seat limiting blocks, each seat limiting block is fixedly provided with a limiting seat sliding block 211, each seat limiting block is slidably connected in the limiting seat sliding rail 201 and is provided with a limiting locking structure, the limiting width of the connector limiting seat 21 can be adjusted by adjusting the relative positions between the two seat limiting blocks, so that the connector limiting seat 21 can be adjusted by adjusting the positions of the two seat limiting blocks, and the compressing positions of the connector limiting seat 21 can be aligned with the connector compressing blocks 31.
In order to improve the stability of the compressing action of the connector compressing block 31, in this embodiment, n compressing guide seats 23 are fixed on one side of the supporting plate 20 close to the driving plate 30, the connector compressing block 31 passes through the compressing guide seats 23, and the compressing guide seats 23 can limit the movement track of the connector compressing block 31, thereby improving the reliability of the compressing and resetting actions of the connector compressing block 31.
In order to improve the reliability of the bent terminal 61, in this embodiment, one end of each connector pressing block 31, which is close to the connector limiting plate 22, is fixed with a connector pressing head 32, one side of the connector pressing head 32, which is close to the connector limiting plate 22, is provided with a plurality of horizontally arranged limiting grooves 321, when the connector pressing block 31 presses the connector 60, one end of the terminal 61 is inserted into a limited position in the limiting groove 321, and the other end of the terminal 61 is bent by the bending block unit 50.
In this embodiment, a bending slide rail 411 is provided on the turnover plate 41, a bending slide block 421 is fixed on the bending connecting seat 42, the bending slide block 421 is slidably connected with the bending slide rail 411, the bending connecting seat 42 is provided with a bending locking structure, and the position of the bending connecting seat 42 can be adjusted, so that the bending block unit 50 can be aligned to different positions of the connector 60.
In order to further improve the reliability of the bending operation, in this embodiment, the bending block unit 50 includes a connection fixing portion 51, the connection fixing portion 51 is fixedly connected with the bending connection seat 42, the connection fixing portion 51 is fixed with a main board body 52, a terminal limiting plate 53 is fixed on the main board body 52, the terminal limiting plate 53 is provided with at least m terminal limiting through slots 531, and m is an integer greater than or equal to 1. The bending block unit 50 can be provided with different specifications to adapt to the requirements of the connectors 60 with different specifications. The terminals 61 of the same row are respectively inserted into the terminal limiting through grooves 531, so that the position of the single terminal 61 can be limited by a stable space, the reliability of the bending operation of the terminal 61 can be effectively improved, and the bending quality of the terminal 61 can be improved.
To further reduce the cost, in this embodiment, the same bending connection seat 42 may be provided with bending block units 50 having different numbers of limiting through slots 31. The bending connection seat 43 only needs to be provided with a group of bending block units 50 with different specifications, the bending block units 50 with different specifications are combined according to different requirements, the universality is high, the input cost of the bending block units 50 can be effectively saved, and different bending block units 50 do not need to be manufactured for different connectors 60, for example: by providing one bending connector 43 provided with the bending block units 50 with m=1, m=2 and m=3, the bending forming device can realize bending for connectors with the number of single-row terminals of 1, 2, 3, 4, 5 or 6 without providing the bending block units 50 with 6 specifications, and the input cost of the bending block units 50 is remarkably reduced.
In order to prevent the terminal 61 from being damaged during bending, in the present embodiment, the end of the main board 52 away from the connection fixing portion 51 is provided with the first rounded corner 521, which can effectively prevent the terminal 61 from being scratched or even broken, and improve the reliability of the bending operation, thereby improving the performance of the bending-molded terminal 61.
In order to further prevent the terminal 61 from being damaged during bending, in this embodiment, the end of the terminal limiting plate 53, which is far away from the connection fixing portion 51, is provided with the second rounded corner 532, which can effectively prevent the terminal 61 from being scratched or even broken, and improve the reliability of the bending operation, thereby improving the performance of the bending-molded terminal 61.
In order to further improve the reliability of the bending action, in this embodiment, m+1 terminal limiting blocks 54 are further fixed on the main board body 52, the terminal limiting blocks 54 are located at one end far away from the terminal limiting plate 53, a limiting gap 541 is formed between two adjacent terminal limiting blocks 54, the limiting gap 541 is matched with the terminal limiting through groove 531, and the position of the terminal 61 can be effectively limited by matching the terminal limiting through groove 531 with the limiting gap 541, so that reliable limiting fixing conditions are provided for bending.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (8)
1. The universal bending and forming device for the connector terminals is characterized by comprising a frame (10), wherein a z-axis positioning mechanism (11) is fixed on the frame (10), a first y-axis positioning mechanism (12) is fixed at the output end of the z-axis positioning mechanism (11), a second y-axis positioning mechanism (13) and a supporting plate (20) are fixed at the output end of the first y-axis positioning mechanism (12), and a transmission plate (30) is fixed at the output end of the second y-axis positioning mechanism (13);
n connector limiting seats (21) are arranged on the supporting plate (20), n is an integer greater than or equal to 1, and a connector limiting plate (22) is fixed on one side of the supporting plate (20);
n connector compression blocks (31) are fixed on the transmission plate (30), and the connector compression blocks (31) are positioned on one side, away from the connector limiting plate (22), of the supporting plate (20);
the machine frame (10) is also fixedly provided with a rotating mechanism (40), the output end of the rotating mechanism (40) is fixedly provided with a turnover plate (41), the turnover plate (41) is positioned on one side, far away from the connector compression block (31), of the connector limiting plate (22), n bending connecting seats (42) are arranged on the turnover plate (41), and at least one bending block unit (50) is arranged in the bending connecting seats (42);
a bending sliding rail (411) is arranged on the turnover plate (41), a bending sliding block (421) is fixed on the bending connecting seat (42), and the bending sliding block (421) is in sliding connection with the bending sliding rail (411);
the bending block unit (50) comprises a connecting and fixing part (51), the connecting and fixing part (51) is fixedly connected with the bending connecting seat (42), a main board body (52) is fixedly arranged on the connecting and fixing part (51), a terminal limiting plate (53) is fixedly arranged on the main board body (52), at least m terminal limiting through grooves (531) are formed in the terminal limiting plate (53), and m is an integer greater than or equal to 1.
2. The universal bending and forming device for the connector terminals according to claim 1, wherein the supporting plate (20) is provided with a limiting seat sliding rail (201), the connector limiting seat (21) is fixed with a limiting seat sliding block (211), the limiting seat sliding block (211) is slidably connected in the limiting seat sliding rail (201), and the connector limiting seat (21) is an adjustable limiting seat.
3. The universal bending and forming device for the connector terminals according to claim 1, wherein n pressing guide seats (23) are fixed on one side, close to the transmission plate (30), of the support plate (20), and the connector pressing blocks (31) penetrate through the pressing guide seats (23).
4. The universal bending and forming device for the connector terminals according to claim 1, wherein one end of each connector pressing block (31) close to the connector limiting plate (22) is fixedly provided with a connector pressing head (32), and a plurality of horizontally arranged limiting grooves (321) are formed in one side of the connector pressing head (32) close to the connector limiting plate (22).
5. A universal bending forming device for connector terminals according to claim 1, wherein the bending block units (50) having different numbers of terminal limiting through slots (531) can be provided in the same bending connecting seat (42).
6. The universal bending forming device for connector terminals according to claim 1, wherein the end of the main board body (52) away from the connecting and fixing portion (51) is provided with a first round corner (521).
7. The universal bending forming device for connector terminals according to claim 1 or 6, wherein the terminal limiting plate (53) is provided with a second rounded corner (532) at an end remote from the connection fixing portion (51).
8. The universal bending and forming device for connector terminals according to claim 1, wherein m+1 terminal limiting blocks (54) are further fixed on the main board body (52), the terminal limiting blocks (54) are located at one ends far away from the terminal limiting plates (53), limiting gaps (541) are formed between two adjacent terminal limiting blocks (54), and the limiting gaps (541) are matched with the terminal limiting through grooves (531).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810024327.0A CN107959210B (en) | 2018-01-10 | 2018-01-10 | General bending forming device for connector terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810024327.0A CN107959210B (en) | 2018-01-10 | 2018-01-10 | General bending forming device for connector terminal |
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| Publication Number | Publication Date |
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| CN107959210A CN107959210A (en) | 2018-04-24 |
| CN107959210B true CN107959210B (en) | 2024-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810024327.0A Active CN107959210B (en) | 2018-01-10 | 2018-01-10 | General bending forming device for connector terminal |
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| CN (1) | CN107959210B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109130218B (en) * | 2018-09-12 | 2024-01-05 | 富加宜连接器（东莞）有限公司 | Step-by-step press-in jig for bending terminal |
| CN110474221B (en) * | 2019-08-27 | 2024-03-26 | 富加宜连接器（东莞）有限公司 | Multi-thickness connector terminal bending device |
| CN112421339B (en) * | 2020-09-30 | 2023-04-11 | 青岛铭青机电有限公司 | Terminal bending device |
| CN113996725B (en) * | 2021-10-26 | 2024-03-15 | 深圳市优创兴电子科技有限公司 | Accurate bending device of multirow policy based on servo motor |
| CN115084972B (en) * | 2022-06-23 | 2023-10-20 | 南通诚弘精密机械有限公司 | General bending forming device for connector terminal |
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| EP3258551A1 (en) * | 2016-06-16 | 2017-12-20 | Tyco Electronics (Shanghai) Co., Ltd. | Terminal bending unit and terminal bending apparatus |
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| CN203674539U (en) * | 2014-01-06 | 2014-06-25 | 浙江新富尔电子有限公司 | Folding apparatus of connector automation insertion pin machine |
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| EP3258551A1 (en) * | 2016-06-16 | 2017-12-20 | Tyco Electronics (Shanghai) Co., Ltd. | Terminal bending unit and terminal bending apparatus |
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| CN107959210A (en) | 2018-04-24 |
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